阅读说明：本技术 一种糖生产用具有热气冷凝收集机构的蒸汽罐 (Sugar production is with steam drum that has steam condensation and collect mechanism ) 是由 聂璐琨 于 2020-12-07 设计创作，主要内容包括：本发明公开了一种糖生产用具有热气冷凝收集机构的蒸汽罐,涉及糖生产领域,本发明包括支撑架,支撑架的内侧通过转轴连接有蒸汽夹套,蒸汽夹套的内部设置有罐体,罐体的顶部中间安装有电机,电机的输出端连接有驱动轴,罐体的内部上方固定有固定筒。在需要卸料时,工作人员转动蜗杆,进而使得蜗杆带动齿轮旋转,齿轮旋转使得转轴旋转,转轴旋转后使得罐体发生倾斜,以此使得糖浆液向排料管方向流动,这样则加快了卸料速度,并且驱动轴旋转带动刮板旋转,刮板将粘黏在罐体内壁上的糖浆液刮落,避免了浪费,也进一步提高了排料速度,缩短了生产周期,实用性强。(The invention discloses a steam tank with a hot gas condensation and collection mechanism for sugar production, and relates to the field of sugar production. When needs are unloaded, the staff rotates the worm, and then makes the worm drive the gear rotatory, and the gear rotation makes the pivot rotatory, makes jar body emergence slope after the pivot is rotatory to this makes syrup to arrange the material pipe direction and flows, has so then accelerated the speed of unloading, and the drive shaft is rotatory to drive the scraper blade, and the scraper blade will glue the syrup of gluing on jar internal wall and scrape off, has avoided extravagant, has also further improved row material speed, has shortened production cycle, and the practicality is strong.)

1. The utility model provides a sugar production is with steam drum that has hot gas condensation and collect mechanism, includes support frame (1), its characterized in that: the inner side of the support frame (1) is connected with a steam jacket (3) through a rotating shaft (2), a tank body (7) is arranged inside the steam jacket (3), a motor (9) is installed in the middle of the top of the tank body (7), the output end of the motor (9) is connected with a driving shaft (17), a fixed cylinder (16) is fixed above the inner part of the tank body (7), a feeding hole (8) and a buffering box (12) are respectively arranged on two sides of the top of the tank body (7), one side of the buffering box (12) is communicated with the tank body (7) through a pressure relief pipe (10), a pressure relief valve (11) is arranged on the outer surface of the pressure relief pipe (10), a sound insulation layer (24) is arranged on the inner wall of the buffering box (12), a noise reduction plate (25) is installed inside the buffering box (12), and a through hole (26) is penetrated, the utility model discloses a solar energy water heater, including a fixed cylinder (16), the both sides of fixed cylinder (16) are run through and are had bull stick (18), the one end of bull stick (18) is fixed with driven awl tooth (28), the external fixed surface of drive shaft (17) has initiative awl tooth (27), the external fixed surface of bull stick (18) has puddler (19), the bottom mounting of drive shaft (17) has scraper blade (20), one side of support frame (1) is provided with fixed box (5), the one end of pivot (2) is fixed with gear (22), the inside of fixed box (5) is provided with worm (23), the opposite side of support frame (1) is provided with condensing box (14) and storage water tank (15) respectively, condensing box (14) and storage water tank (15) are linked together, the opposite side of buffer box (12) is connected with condensing box (14) through connecting pipe (13), the surface of steam jacket (3) is run through and is extended to jar body (7) inside row material pipe (4), an air inlet (21) penetrates through one side of the steam jacket (3).

2. The steam tank with the hot gas condensation and collection mechanism for sugar production according to claim 1, wherein: one end of the worm (23) is fixed with a steering wheel (6), and the outer surface of the steering wheel (6) is provided with an anti-skid sleeve.

3. The steam tank with the hot gas condensation and collection mechanism for sugar production according to claim 1, wherein: the outer surface of the worm (23) is meshed with the gear (22), and the outer surfaces of the worm (23) and the gear (22) are coated with lubricating oil.

4. The steam tank with the hot gas condensation and collection mechanism for sugar production according to claim 1, wherein: the connecting pipe (13) is formed by processing a rubber hose.

5. The steam tank with the hot gas condensation and collection mechanism for sugar production according to claim 1, wherein: the outer surface of the steam jacket (3) is wrapped with a heat preservation jacket.

6. The steam tank with the hot gas condensation and collection mechanism for sugar production according to claim 1, wherein: the scraper (20) is U-shaped, and two sides of the scraper (20) are tightly attached to the inner wall of the tank body (7).

7. The steam tank with the hot gas condensation and collection mechanism for sugar production according to claim 1, wherein: the noise reduction plate (25) is provided with three groups, and the noise reduction plate (25) is wavy.

8. The steam tank with the hot gas condensation and collection mechanism for sugar production according to claim 1, wherein: the sound insulation layer (24) is made of EVA resin materials.

9. The steam tank with the hot gas condensation and collection mechanism for sugar production according to claim 1, wherein: the stirring rods (19) are provided with a plurality of groups, and the stirring rods (19) are different in length.

Technical Field

The invention relates to the field of sugar production, in particular to a steam tank with a hot gas condensation and collection mechanism for sugar production.

Background

With the increasing level of social substances, more and more sugar-containing foods, such as candy foods, appear in markets, the production process of the candy is to heat and boil syrup, then add materials and stir the syrup and take out of a pot, finally cool and prepare sugar, the syrup raw materials after being melted have the water content of more than 20 percent, most of residual water in the sugar solution needs to be removed to ensure that the sugar solution reaches the specified concentration of the sugar body and becomes hard sugar, and the sugar solution is concentrated to the specified concentration by continuously heating and evaporating the water until the sugar solution is finally concentrated, which is called sugar boiling in the sugar processing process.

The steam inside has a process of evacuation when evaporation is carried out, the conventional steam evacuation mode is to use a steam pipe to directly extend out of the chamber and weld an upward elbow for evacuation, and the evacuation mode has the defects that: when the steam is exhausted, the steam generates high noise to influence the work of people around; when people pass through this, receive the high temperature vapor condensate water in the evaporating pot easily and splash and scald the human body, the giving off of vapor condensate water causes the water waste simultaneously, secondly, current steam drum's stirring single structure for raw materials concentration speed is slower, influences production efficiency, and simultaneously, current sugar liquid is concentrated to certain degree after, its viscosity can increase, glues easily on the inner wall, also can make the sugar liquid discharge slower, has lengthened production cycle.

Disclosure of Invention

The invention aims to: in order to solve the problem that when steam is exhausted, the steam generates high noise to influence the work of people around; when people pass through this place, receive the high temperature vapor condensate water in the evaporating pot easily and splash and scald the human body, the giving off of vapor condensate water simultaneously, cause the water waste, secondly, current steam drum's stirring single structure for raw materials concentration speed is slower, influence production efficiency, and simultaneously, current sugar liquid is concentrated to the certain degree after, its viscosity can increase, glue easily on the inner wall, also can make the sugar liquid discharge slower, production cycle's problem has been lengthened, provide a steam drum that sugar production was used to have steam condensation collection mechanism.

In order to achieve the purpose, the invention provides the following technical scheme: a steam tank with a hot gas condensation collecting mechanism for sugar production comprises a support frame, wherein the inner side of the support frame is connected with a steam jacket through a rotating shaft, a tank body is arranged in the steam jacket, a motor is installed in the middle of the top of the tank body, the output end of the motor is connected with a driving shaft, a fixed cylinder is fixed above the inner part of the tank body, a feed inlet and a buffer box are respectively arranged on two sides of the top of the tank body, one side of the buffer box is communicated with the tank body through a pressure relief pipe, a pressure relief valve is arranged on the outer surface of the pressure relief pipe, a sound insulation layer is arranged on the inner wall of the buffer box, a noise reduction plate is installed in the buffer box, a through hole penetrates through the outer surface of the noise reduction plate, rotating rods penetrate through two sides of the fixed cylinder, a driven conical tooth is fixed at one, the utility model discloses a steam turbine, including rotor, drive shaft, condenser box, buffer box, steam jacket, condenser box, air inlet, air outlet, the surface mounting of rotor has the puddler, the bottom mounting of drive shaft has the scraper blade, one side of support frame is provided with fixed box, the one end of pivot is fixed with the gear, the inside of fixed box is provided with the worm, the opposite side of support frame is provided with condenser box and storage water tank respectively, condenser box and storage water tank are linked together, the opposite side of buffer box passes through the connecting pipe and is connected with the condenser box, steam jacket's surface runs through there is the row's of extending.

Preferably, a steering wheel is fixed at one end of the worm, and an anti-slip sleeve is arranged on the outer surface of the steering wheel.

Preferably, the outer surface of the worm is meshed with the gear, and the outer surfaces of the worm and the gear are coated with lubricating oil.

Preferably, the connecting pipe is processed by a rubber hose.

Preferably, the outer surface of the steam jacket is wrapped with a thermal insulation sleeve.

Preferably, the scraper is U-shaped, and two sides of the scraper are tightly attached to the inner wall of the tank body.

Preferably, the noise reduction plates are provided with three groups, and the three groups of noise reduction plates are all wavy.

Preferably, the soundproof layer is made of an EVA resin material.

Preferably, the puddler is provided with the multiunit, and the multiunit the puddler is not of uniform length.

Compared with the prior art, the invention has the beneficial effects that:

1. the steam-condensing steam-water separator is provided with the buffer box, the sound insulation layer, the noise reduction plate, the through hole, the condensing box and the water tank, when in production, a worker opens the pressure release valve, steam in the tank body enters the buffer box through the pressure release pipe, noise during pressure release is consumed in the through hole, so that sound during pressure release is reduced, the sound insulation layer can obstruct sound transmission, noise generation is reduced, hot gas subjected to noise reduction enters the condensing box, the condensing box condenses the hot gas into condensed water, the water is stored in the water storage tank, the water storage tank can be connected with the steam generator, the generated water can flow into the steam generator, is heated into steam and then is filled into the steam jacket, and water resources are saved;

2. the rotary stirring device is provided with the motor, the rotating shaft, the driving bevel gear, the driven bevel gear, the rotating rod and the stirring rod, when the rotary stirring device is used for production, the motor rotates to enable the driving shaft to rotate, the driving bevel gear rotates to enable the driving bevel gear to rotate, the driven bevel gear rotates after the driving bevel gear rotates, so that the rotating rod rotates, the stirring rod rotates after the rotating rod rotates, the stirring rod stirs syrup in the rotating process, the evaporation speed of water in the syrup is accelerated, and the production efficiency is improved;

3. when the discharging device needs to discharge, a worker rotates the worm, so that the worm drives the gear to rotate, the gear rotates the rotating shaft, the tank body is inclined after the rotating shaft rotates, and syrup flows towards the direction of the discharging pipe, so that the discharging speed is accelerated, the driving shaft rotates the scraper to drive the scraper to rotate, the syrup adhered to the inner wall of the tank body is scraped off by the scraper, the waste is avoided, the discharging speed is further improved, the production period is shortened, and the discharging device is strong in practicability.

Drawings

FIG. 1 is a schematic structural view of the present invention;

FIG. 2 is a schematic cross-sectional view of a can body according to the present invention;

FIG. 3 is a schematic cross-sectional view of a buffer box according to the present invention;

FIG. 4 is a schematic diagram of a noise reduction plate structure according to the present invention;

FIG. 5 is an enlarged view of a portion A of FIG. 2 according to the present invention.

In the figure: 1. a support frame; 2. a rotating shaft; 3. a steam jacket; 4. a discharge pipe; 5. a fixing box; 6. steering; 7. a tank body; 8. a feed inlet; 9. a motor; 10. a pressure relief pipe; 11. a pressure relief valve; 12. a buffer box; 13. a connecting pipe; 14. a condenser tank; 15. a water storage tank; 16. a fixed cylinder; 17. a drive shaft; 18. a rotating rod; 19. a stirring rod; 20. a squeegee; 21. an air inlet; 22. a gear; 23. a worm; 24. a sound insulating layer; 25. a noise reduction plate; 26. a through hole; 27. driving bevel gears; 28. driven bevel gear.

Detailed Description

The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.

In the description of the present invention, it should be noted that the terms "center", "upper", "lower", "left", "right", "vertical", "horizontal", "inner", "outer", etc., indicate orientations or positional relationships based on the orientations or positional relationships shown in the drawings, and are only for convenience of description and simplicity of description, but do not indicate or imply that the device or element being referred to must have a particular orientation, be constructed and operated in a particular orientation, and thus, should not be construed as limiting the present invention. Furthermore, the terms "first," "second," and "third" are used for descriptive purposes only and are not to be construed as indicating or implying relative importance. In the description of the present invention, it should be noted that, unless otherwise explicitly specified or limited, the terms "mounted," "connected," and "disposed" are to be construed broadly, e.g., as meaning either a fixed connection, a removable connection, or an integral connection; can be mechanically or electrically connected; they may be connected directly or indirectly through intervening media, or they may be interconnected between two elements. The specific meanings of the above terms in the present invention can be understood in specific cases to those skilled in the art. The following describes an embodiment of the present invention based on its overall structure.

Referring to fig. 1-5, a steam tank with a hot gas condensing and collecting mechanism for sugar production comprises a support frame 1, a rotating shaft 2, a steam jacket 3, a discharging pipe 4, a fixing box 5, a steering wheel 6, a tank body 7, a feed port 8, a motor 9, a pressure relief pipe 10, a pressure relief valve 11, a buffer box 12, a connecting pipe 13, a condensing box 14, a water storage tank 15, a fixing cylinder 16, a driving shaft 17, a rotating rod 18, a stirring rod 19, a scraper 20, an air inlet 21, a gear 22, a worm 23, a sound insulation layer 24, a noise reduction plate 25, a through hole 26, a driving conical tooth 27 and a driven conical tooth 28, wherein the inner side of the support frame 1 is connected with the steam jacket 3 through the rotating shaft 2, the tank body 7 is arranged inside the steam jacket 3, the motor 9 is arranged in the middle of the top of the tank body 7, the output end of the motor 9 is connected with the driving shaft 17, the fixing cylinder 16, one side of the buffer box 12 is communicated with the tank body 7 through the pressure relief pipe 10, the outer surface of the pressure relief pipe 10 is provided with a pressure relief valve 11, the inner wall of the buffer box 12 is provided with a sound insulation layer 24 for blocking noise, the buffer box 12 is internally provided with a noise reduction plate 25, the outer surface of the noise reduction plate 25 is provided with a through hole 26, two sides of the fixed cylinder 16 are provided with rotating rods 18, one end of each rotating rod 18 is fixed with a driven bevel gear 28, the outer surface of the driving shaft 17 is fixed with a driving bevel gear 27, the outer surface of each rotating rod 18 is fixed with a stirring rod 19 for facilitating stirring of internal sugar water, the production speed is accelerated, the bottom end of the driving shaft 17 is fixed with a scraping plate 20, one side of the support frame 1 is provided with the fixed box 5, one end of the rotating shaft 2 is fixed with a gear 22, the inside of the fixed box 5 is provided with a worm 23, the other, so that it is convenient, the condensation box 14 is communicated with the water storage tank 15, the other side of the buffer box 12 is connected with the condensation box 14 through the connecting pipe 13, the discharge pipe 4 extending to the inside of the tank body 7 penetrates through the outer surface of the steam jacket 3, and the air inlet 21 penetrates through one side of the steam jacket 3.

Please refer to fig. 1-2, one end of the worm 23 is fixed with the steering wheel 6, and the outer surface of the steering wheel 6 is provided with an anti-slip sleeve, so as to rotate the worm 23 and prevent slipping, the outer surface of the worm 23 is meshed with the gear 22, and the outer surfaces of the worm 23 and the gear 22 are coated with lubricating oil, so that the rotation is smoother and the slipping is prevented.

Please refer to fig. 1-3, the connection pipe 13 is made of a rubber hose, so that the connection pipe 13 can move along with the tank 7, and the outer surface of the steam jacket 3 is wrapped with a thermal insulation sleeve, so that the heat of the steam is not easy to volatilize outwards, thereby improving the production efficiency.

Please refer to fig. 2-4, the scraper 20 is U-shaped, and two sides of the scraper 20 are tightly attached to the inner wall of the tank 7, so as to scrape the adhered syrup, avoid waste, and accelerate the discharging speed, the noise reduction plates 25 are provided with three groups, and the three groups of noise reduction plates 25 are all wavy, thereby reducing the noise during pressure relief and avoiding affecting the normal work of people around.

Please refer to fig. 2-3, the sound insulation layer 24 is made of EVA resin material, which achieves the purpose of sound insulation and noise reduction, and avoids sound transmission, the stirring rods 19 are provided with multiple groups, and the stirring rods 19 are different in length, so that the sweet water stirring effect is more ideal.

The working principle is as follows: firstly, a worker adds sugar water into the tank 7, then steam is filled into the steam jacket 3, when production is carried out, the motor 9 rotates to enable the driving shaft 17 to rotate, the driving shaft 17 rotates to enable the driving bevel gear 27 to rotate, the driving bevel gear 27 rotates to enable the driven bevel gear 28 to rotate, so that the rotating rod 18 rotates, the stirring rod 19 rotates after the rotating rod 18 rotates, the stirring rod 19 overturns the sugar water in the rotating process to accelerate the evaporation speed of the moisture in the sugar water, when production is carried out, the worker opens the pressure release valve 11, the steam in the tank 7 enters the buffer box 12 through the pressure release pipe 10, noise during pressure release is consumed in the through hole 26, so that the sound during pressure release is reduced, the sound insulation layer 24 can obstruct sound transmission, so that the noise is reduced, the noise-reduced hot gas enters the condensing box 14, the condensing box 14 condenses the hot gas into condensed water, water storage is deposited in storage water tank 15, storage water tank 15 can be connected with steam generator, the water of production can flow into steam generator in be heated into steam and fill steam jacket 3 in, when needs are unloaded, the staff rotates worm 23, and then make worm 23 drive gear 22 rotatory, gear 22 is rotatory to make pivot 2 rotatory, make jar body 7 take place the slope after 2 rotations of pivot, so that syrup flows to 4 directions of row material pipe, so then the speed of unloading has been accelerated, and drive shaft 17 is rotatory to drive scraper blade 20 rotatory, scraper blade 20 will glue the syrup liquid of gluing on jar body 7 inner wall and scrape down, the waste is avoided, row's material speed has also further been improved.

It will be evident to those skilled in the art that the invention is not limited to the details of the foregoing illustrative embodiments, and that the present invention may be embodied in other specific forms without departing from the spirit or essential attributes thereof. The present embodiments are therefore to be considered in all respects as illustrative and not restrictive, the scope of the invention being indicated by the appended claims rather than by the foregoing description, and all changes which come within the meaning and range of equivalency of the claims are therefore intended to be embraced therein. Any reference sign in a claim should not be construed as limiting the claim concerned.