Processing system for preparing glass fiber

文档序号:841826 发布日期:2021-04-02 浏览:18次 中文

阅读说明:本技术 一种玻璃纤维制备用加工系统 (Processing system for preparing glass fiber ) 是由 朱素霞 黄靖颖 于 2020-12-01 设计创作,主要内容包括:本发明提供了一种玻璃纤维制备用加工系统,包括底座、支撑杆、盛料箱和振动装置,所述的底座的下端与已有地面相连,底座的上端左右对称安装有支撑杆,左右正相对的支撑杆之间设置有盛料箱,盛料箱的外壁安装有振动装置,本发明能够通过一号电机、转轴、联动杆和转盘之间的相互配合,使两个扇形块同步旋转,然后在扇形块、一号弹簧和二号弹簧的相互配合下,使固定板沿着支撑柱上下浮动,从而实现盛料箱做上下振动状态的运动的功能,以便盛料箱内部的玻璃浆液快速流出且不容易造成堵塞的情况。(The invention provides a processing system for preparing glass fibers, which comprises a base, supporting rods, a material containing box and a vibrating device, wherein the lower end of the base is connected with the existing ground, the supporting rods are symmetrically arranged at the left and right sides of the upper end of the base, the material containing box is arranged between the left and right opposite supporting rods, and the vibrating device is arranged on the outer wall of the material containing box.)

1. The utility model provides a system of processing for glass fiber preparation, includes base (1), bracing piece (2), flourishing workbin (3) and vibrating device (4), its characterized in that: the lower end of the base (1) is connected with the existing ground, the upper end of the base (1) is symmetrically provided with support rods (2) from left to right, a material containing box (3) is arranged between the right and left support rods (2), and the outer wall of the material containing box (3) is provided with a vibrating device (4);

the vibration device (4) comprises a fixing plate (40), a linkage rod (41), a rotating shaft (42), a first motor (43), a disc seat (44), a turntable (45), a sector block (46), a first transverse plate (47), a second transverse plate (48), a supporting column (49), a first spring (4a) and a second spring (4b), wherein the fixing plate (40) is symmetrically installed on the outer wall of the left end and the outer wall of the right end of the material containing box (3), a through hole is formed in the middle of the fixing plate (40) at the left end of the material containing box (3), the linkage rod (41) in a front-back direction horizontal state is connected in the through hole in a rotating matching mode, the front end and the back end of the linkage rod (41) are both connected with the rotating shaft (42) in a belt transmission mode, the first motor (43) is installed at the back end of the rotating shaft (42) at the front end of the linkage rod (41), the front end of the rotating shaft, the rear end of a first motor (43) and the front end of a disc seat (44) are connected with the outer wall of the material containing box (3), one end of a rotating shaft (42) far away from the material containing box (3) is symmetrically provided with a rotating disc (45), the edge of the rotating disc (45) is sleeved with a sector block (46), a first transverse plate (47) is arranged above a fixed plate (40), a second transverse plate (48) is arranged below the fixed plate (40), a supporting column (49) is arranged between the lower end of the first transverse plate (47) and the upper end of the second transverse plate (48), the supporting column (49) is in sliding fit with the fixed plate (40), the upper end of the outer wall of the supporting column (49) is sleeved with a first spring (4a), the first spring (4a) is positioned between the first transverse plate (47) and the fixed plate (40), the lower end of the outer wall of the supporting column (49) is sleeved with a second spring (4b), and the second spring (4b) is positioned between, one end of the fixing plate (40) far away from the material containing box (3), one end of the first transverse plate (47) far away from the material containing box (3) and one end of the second transverse plate (48) far away from the material containing box (3) are connected with the inner side end face of the supporting rod (2) in a sliding fit mode;

base (1) rear end of up end install mount pad (11), No. two motor (12) are installed to the up end of mount pad (11), pinion (13) are installed to the upper end of No. two motor (12), the left end meshing of pinion (13) has gear wheel (14), the lower terminal surface of gear wheel (14) rotates and is connected with montant (15), the lower extreme and mount pad (11) of montant (15) link to each other, threaded rod (16) are installed to the up end of gear wheel (14), the outer wall of threaded rod (16) is connected with slider (17) through the screw-thread fit mode, spreader (18) are installed to the front end of slider (17), Contraband type frame (19) of opening forward horizontality are installed to spreader (18) the one end of keeping away from slider (17), the front end of Contraband type frame (19) links to each other with the rear end of first diaphragm (47).

2. The processing system for preparing glass fibers according to claim 1, wherein: the left and right sides are right opposite, a cross beam (21) is installed between the upper ends of the supporting rods (2), a cylinder (22) is installed in the middle of the upper end face of the cross beam (21), the lower end of the cylinder (22) is connected with the cross beam (21) in a sliding fit mode, an extrusion plate (23) is installed at the lower end of the cylinder (22), and the extrusion plate (23) is located below the cross beam (21).

3. The processing system for preparing glass fibers according to claim 1, wherein: the inner bottom wall of the material containing box (3) is provided with round holes (31), the round holes (31) are equidistantly distributed from left to right, the round holes (31) are equidistantly distributed from front to back, and the lower ends of the round holes (31) are provided with material guide pipes (32).

4. The processing system for preparing glass fiber according to claim 3, wherein: a cooling box (33) is arranged below the material guide pipe (32), clear water is contained in the cooling box (33), and the lower end of the cooling box (33) is connected with the base (1).

5. The processing system for preparing glass fiber according to claim 3, wherein: the outer wall of the material guide pipe (32) is provided with ventilation grooves (321), and the ventilation grooves (321) are distributed along the circumferential direction of the material guide pipe (32) at equal intervals.

6. The processing system for preparing glass fibers according to claim 1, wherein: the upper end of threaded rod (16) install baffle (161), install between the up end of the lower terminal surface of baffle (161) left end and mount pad (11) scale rod (162).

Technical Field

The invention relates to the field of glass fibers, in particular to a processing system for preparing glass fibers.

Background

The glass fiber is an inorganic non-metallic material with excellent performance, and has the advantages of good insulativity, strong heat resistance, good corrosion resistance and high mechanical strength, but has the defects of crisp property and poor wear resistance, and is prepared by taking six kinds of ores such as pyrophyllite, quartz sand, limestone, dolomite, borocalcite and boromagnesite as raw materials and carrying out processes such as high-temperature melting, wire drawing, winding, weaving and the like, wherein the diameter of each monofilament ranges from several micrometers to twenty micrometers, which is equivalent to 1/20-1/5 of one hair, each bundle of fiber precursor consists of hundreds of monofilaments and even thousands of monofilaments, and the glass fiber is usually used as a reinforcing material in a composite material, an electric insulating material, a heat insulation material, a circuit substrate and other national economy fields; the glass fiber can be divided into continuous fiber, fixed length fiber and glass wool according to shape and length; according to the glass components, the glass can be divided into alkali-free, chemical-resistant, high-alkali, medium-alkali, high-strength, high elastic modulus, alkali-resistant (alkali-resistant) glass fibers and the like; the production method of the glass fiber is roughly divided into two types, one is to directly prepare the molten glass into the fiber; one is that molten glass is firstly made into glass balls or rods with the diameter of 20mm, then heated and remelted in various ways to make into very thin fibers with the diameter of 3-80 μm, and infinitely long fibers drawn by a platinum alloy plate by a mechanical drawing method are called continuous glass fibers and commonly called long fibers; discontinuous fibers made by roll or air flow, known as staple glass fibers, commonly referred to as staple fibers, but in the manufacture of general glass fibers, there are often several problems:

1. in the common glass fiber preparation process, due to the viscosity of the stock solution, the stock solution is easy to block a discharge hole of equipment, so that the whole thickness of the glass fiber is not uniform, and the glass fiber is slowly prepared at a low speed;

2. in the preparation process of the glass fiber, the cooling forming time of the glass fiber is too long, so that the preparation speed of the glass fiber is low, in the process, the diameter of the glass fiber cannot be adjusted, the glass fiber with one specification can be produced, and the practicability of equipment for preparing the glass fiber is reduced.

Disclosure of Invention

In order to solve the problems, the invention provides a processing system for preparing glass fibers, which comprises a base, supporting rods, a material containing box and a vibrating device, wherein the lower end of the base is connected with the existing ground, the supporting rods are symmetrically arranged at the left and right ends of the upper end of the base, the material containing box is arranged between the left and right opposite supporting rods, and the vibrating device is arranged on the outer wall of the material containing box.

The vibrating device comprises a fixed plate, a linkage rod, a rotating shaft, a first motor, a disc seat, a rotating disc, a fan-shaped block, a first transverse plate, a second transverse plate, a supporting column, a first spring and a second spring, wherein the fixed plates are symmetrically arranged on the outer walls of the left end and the right end of the material containing box, a through hole is formed in the middle of the fixed plate at the left end of the material containing box, the linkage rod in a front-back horizontal state is connected in the through hole in a rotating fit mode, the rotating shaft is connected to the front end and the rear end of the linkage rod in a belt transmission mode, the first motor is arranged at the rear end of the rotating shaft at the front end of the linkage rod, the disc seat is rotatably connected to the front end of the rotating shaft at the rear end of the linkage rod, the rear end of the first motor and the front end of the disc seat are both connected with the outer wall of the material containing box, the rotating disc is symmetrically arranged, a support column is arranged between the lower end of the first transverse plate and the upper end of the second transverse plate, the support column is in sliding fit with the fixed plate, a first spring is sleeved at the upper end of the outer wall of the support column, the first spring is positioned between the first transverse plate and the fixed plate, a second spring is sleeved at the lower end of the outer wall of the support column, the second spring is positioned between the fixed plate and the second transverse plate, one end of the fixed plate, far away from the material containing box, one end of the first transverse plate, far away from the material containing box, and one end of the second transverse plate, far away from the material containing box are connected with the inner side end face of the support rod in a sliding fit mode, the rotating shaft is driven to rotate by a first motor, under the action of the linkage rod, the rotating shaft positioned at the rear side of the material containing box is synchronously rotated, the two rotating shafts synchronously rotate, the rotating discs drive the sector blocks, thereby realize the function that the flourishing workbin does the motion of vibration state from top to bottom to the glass thick liquid of flourishing workbin inside flows out fast and is difficult to cause the condition of jam.

The rear end of the upper end face of the base is provided with a mounting seat, the upper end face of the mounting seat is provided with a second motor, the upper end of the second motor is provided with a pinion, the left end of the pinion is meshed with a gearwheel, the lower end face of the gearwheel is rotatably connected with a vertical rod, the lower end of the vertical rod is connected with the mounting seat, the upper end face of the gearwheel is provided with a threaded rod, the outer wall of the threaded rod is connected with a slider in a threaded fit mode, the front end of the slider is provided with a transverse column, one end of the transverse column, far away from the slider, is provided with a Contraband type frame with a forward opening in a horizontal state, the front end of a Contraband type frame is connected with the rear end of a first transverse plate, the pinion is driven to rotate by the second motor, the pinion drives the gearwheel to rotate, the gearwheel drives the threaded rod to rotate, the slider to do ascending motion along the, first diaphragm drives fixed plate and second diaphragm and rises in step, the fixed plate drives flourishing workbin and rises in step, the reverse rotation of passing No. two motors of the same reason drives flourishing workbin and is the descending motion, thereby reach the effect of adjusting flourishing workbin height, the speed that mutually supports steerable flourishing workbin through pinion and gear wheel goes up and down simultaneously, so as to realize accurate regulation, and under the general condition, glass thick liquid position is higher, the water column that its whereabouts in-process formed just can be thin more and the diameter is more even, consequently through adjusting the height alright realization that flourishing workbin the equipment manufactured the glass fiber's of different diameters function, and then improve the practicality of this equipment.

According to a preferred technical scheme, a cross beam is arranged between the upper ends of the left and right support rods which are right opposite, an air cylinder is arranged in the middle of the upper end face of the cross beam, the lower end of the air cylinder is connected with the cross beam in a sliding fit mode, an extrusion plate is arranged at the lower end of the air cylinder and located below the cross beam, the extrusion plate is driven to descend through the air cylinder, the extrusion plate enters the material containing box to extrude glass slurry, the glass slurry can flow out more quickly, and meanwhile the height of the extrusion plate can be adjusted through the expansion and contraction of the air cylinder, so that the extrusion degree of the extrusion plate on the glass slurry can be adjusted.

According to the preferable technical scheme, the inner bottom wall of the material containing box is provided with the round holes, the round holes are arranged at equal intervals from left to right, the round holes are arranged at equal intervals from front to back, the lower ends of the round holes are provided with the material guide pipes, the function of preparing a plurality of glass fibers by the device can be realized by arranging the round holes, the preparation speed of the glass fibers is improved, and the problem that the forming effect of the glass fibers is poor due to the mutual influence of water columns falling from the round holes in the vibration process of the material containing box can be avoided by arranging the material guide pipes.

As a preferred technical scheme of the invention, a cooling box is arranged below the material guide pipe, clear water is contained in the cooling box, the lower end of the cooling box is connected with the base, the glass fibers can be rapidly cooled and molded by arranging the cooling box, the preparation speed of the glass fibers is improved, the clear water can be prevented from falling into the glass fibers in the cooling box and being intertwined, and the subsequent collection can be facilitated.

As a preferable technical scheme of the invention, the outer wall of the material guide pipe is provided with ventilation slots, the ventilation slots are distributed at equal intervals along the circumferential direction of the material guide pipe, and water columns formed in the falling process of the glass slurry can be preliminarily cooled by the ventilation slots, so that the cooling speed of the glass fibers in the cooling box is accelerated.

As a preferable technical scheme of the invention, the upper end of the threaded rod is provided with the baffle, the scale rod is arranged between the lower end surface of the left end of the baffle and the upper end surface of the mounting seat, and the height of the material containing box can be adjusted more accurately by arranging the scale rod.

The invention has the beneficial effects that:

the two fan-shaped blocks can synchronously rotate through the mutual matching among the first motor, the rotating shaft, the linkage rod and the turntable, and then the fixed plate floats up and down along the supporting column under the mutual matching among the fan-shaped blocks, the first spring and the second spring, so that the function of the material containing box in a vertical vibration state is realized, the glass slurry in the material containing box can rapidly flow out and the blockage is not easy to cause;

the sliding block is made to move up and down along the threaded rod through the mutual matching of the motor II, the pinion, the large gear and the threaded rod, then the sliding block, the cross column, the Contraband-shaped frame, the first transverse plate, the fixing plate and the second transverse plate are mutually matched, the fixing plate drives the material containing box to synchronously lift up and down, so that the effect of adjusting the height of the material containing box is achieved, meanwhile, the lifting speed of the material containing box can be controlled through the mutual matching of the pinion and the large gear, so that accurate adjustment is achieved, in general, the position of glass slurry is higher, the water column formed in the falling process of the glass slurry is thinner and the diameter of the glass slurry is more uniform, so that the function of manufacturing glass fibers with different diameters by the equipment can be achieved through adjusting the height of the material containing box, and;

the cylinder drives the extrusion plate to descend, the extrusion plate enters the material containing box to extrude glass slurry, the glass slurry can flow out more quickly, and the height of the extrusion plate can be adjusted through the expansion and contraction of the cylinder, so that the extrusion degree of the extrusion plate on the glass slurry can be adjusted;

the device can realize the function of simultaneously preparing a plurality of glass fibers by arranging a plurality of round holes so as to improve the preparation speed of the glass fibers, and the poor forming effect of the glass fibers caused by the mutual influence of water columns falling from the round holes in the vibration process of the material containing box can be avoided by arranging the material guide pipes.

And fifthly, the cooling box is arranged, so that the glass fiber can be rapidly cooled and molded, the preparation speed of the glass fiber is improved, the clear water can be prevented from falling to the inside of the cooling box, the glass fiber is wound and interwoven, and the subsequent collection of the glass fiber can be facilitated.

Drawings

The invention is further illustrated with reference to the following figures and examples.

FIG. 1 is a perspective view of the present invention;

FIG. 2 is a front view of the present invention;

FIG. 3 is a rear view of the present invention;

FIG. 4 is a side view of the present invention;

FIG. 5 is a top view of a partial structure of the present invention;

FIG. 6 is a perspective view of a portion of the present invention;

fig. 7 is an enlarged view of the invention in fig. 3, taken along the line X.

Detailed Description

In order to make the technical means, the creation characteristics, the achievement purposes and the effects of the invention easy to understand, the invention is further explained below by combining the specific drawings. It should be noted that the embodiments and features of the embodiments in the present application may be combined with each other without conflict.

As shown in fig. 1 to 7, a processing system for preparing glass fiber comprises a base 1, a support rod 2, a material containing box 3 and a vibrating device 4, wherein the lower end of the base 1 is connected with the existing ground, the support rod 2 is symmetrically installed at the left and right of the upper end of the base 1, the material containing box 3 is arranged between the right and left opposite support rods 2, and the vibrating device 4 is installed on the outer wall of the material containing box 3.

The rear end of the upper end face of the base 1 is provided with a mounting seat 11, the upper end face of the mounting seat 11 is provided with a second motor 12, the upper end of the second motor 12 is provided with a small gear 13, the left end of the small gear 13 is meshed with a large gear 14, the lower end face of the large gear 14 is rotatably connected with a vertical rod 15, the lower end of the vertical rod 15 is connected with the mounting seat 11, the upper end face of the large gear 14 is provided with a threaded rod 16, the outer wall of the threaded rod 16 is connected with a sliding block 17 in a thread fit mode, the front end of the sliding block 17 is provided with a cross post 18, one end of the cross post 18, far away from the sliding block 17, is provided with an Contraband-shaped frame 19 with a forward opening in a horizontal state, the front end of the Contraband-shaped frame 19 is connected with the rear end of a first transverse plate 47, the small gear 13 is driven to rotate by the, the slider 17 rises and drives the synchronous rising of spreader 18 and Contraband type frame 19, Contraband type frame 19 drives first diaphragm 47 and rises in step, first diaphragm 47 drives fixed plate 40 and second diaphragm 48 and rises in step, fixed plate 40 drives flourishing workbin 3 and rises in step, the reverse rotation of accessible No. two motors 12 drives flourishing workbin 3 and does the descending motion like this, thereby reach the effect of adjusting flourishing workbin 3 height, the speed that the steerable flourishing workbin 3 goes up and down through mutually supporting of pinion 13 and gear wheel 14 simultaneously, so as to realize accurate regulation, and under the general condition, glass thick liquid position is higher more high, the water column that its whereabouts in-process formed just can be thin more and the diameter is more even, consequently, through adjusting the height of flourishing workbin 3 alright realize that this equipment produces the fibrous function of glass of different diameters, and then improve the practicality of this equipment.

Threaded rod 16's upper end install baffle 161, install scale bar 162 between the lower terminal surface of baffle 161 left end and the up end of mount pad 11, through setting up scale bar 162, can be convenient for carry out more accurate regulation to the height of flourishing workbin 3.

Control just relatively the upper end of bracing piece 2 between install crossbeam 21, the mid-mounting of crossbeam 21 up end has cylinder 22, cylinder 22's lower extreme passes through the sliding fit mode and links to each other with crossbeam 21, and the stripper plate 23 is installed to cylinder 22's lower extreme, stripper plate 23 is located crossbeam 21's below, it descends to drive stripper plate 23 through cylinder 22, stripper plate 23 gets into and holds 3 insides of workbin and extrudees the glass thick liquid, can make the more quick outflow of glass thick liquid, simultaneously through cylinder 22's flexible adjustable stripper plate 23's height, thereby adjustable stripper plate 23 is to the extrusion degree of glass thick liquid.

Flourishing workbin 3's inner bottom wall seted up round hole 31, round hole 31 is arranged to the right equidistance from a left side, and round hole 31 is arranged from the past backward equidistance, the passage 32 is installed to the lower extreme of round hole 31, through seting up a plurality of round holes 31, can realize the device many glass fiber's of preparation function simultaneously to improve glass fiber's preparation speed, and through installation passage 32, can avoid flourishing workbin 3 at the in-process of vibration, the water column that drops in each round hole 31 influences each other and leads glass fiber's shaping effect not good.

The cooling box 33 is arranged below the material guide pipe 32, clear water is contained in the cooling box 33, the lower end of the cooling box 33 is connected with the base 1, and by arranging the cooling box 33, glass fibers can be rapidly cooled and formed, the preparation speed of the glass fibers is improved, the clear water can be prevented from falling to the inside of the cooling box 33, the glass fibers are wound and interwoven, and subsequent collection can be facilitated.

The outer wall of the guide pipe 32 is provided with ventilation grooves 321, the ventilation grooves 321 are distributed along the circumferential direction of the guide pipe 32 at equal intervals, and water columns formed in the falling process of the glass slurry can be preliminarily cooled by the ventilation grooves 321, so that the cooling speed of the glass fibers in the cooling box 33 is increased.

The vibrating device 4 comprises a fixing plate 40, a linkage rod 41, a rotating shaft 42, a first motor 43, a disc seat 44, a rotating disc 45, a sector block 46, a first transverse plate 47, a second transverse plate 48, a support column 49, a first spring 4a and a second spring 4b, the fixing plate 40 is symmetrically installed on the outer wall of the left end and the right end of the material containing box 3, a through hole is formed in the middle of the fixing plate 40 at the left end of the material containing box 3, the linkage rod 41 in a front-back horizontal state is connected in the through hole in a rotating fit mode, the rotating shaft 42 is connected at the front end and the rear end of the linkage rod 41 in a belt transmission mode, the first motor 43 is installed at the rear end of the rotating shaft 42 at the front end of the linkage rod 41, the disc seat 44 is rotatably connected at the front end of the rotating shaft 42 at the rear end of the linkage rod 41, the rear end of the first motor 43 and the front end of the disc seat 44 are, the edge of the rotating disc 45 is sleeved with a sector block 46, a first transverse plate 47 is arranged above the fixed plate 40, a second transverse plate 48 is arranged below the fixed plate 40, a support column 49 is arranged between the lower end of the first transverse plate 47 and the upper end of the second transverse plate 48, the support column 49 is in sliding fit with the fixed plate 40, a first spring 4a is sleeved at the upper end of the outer wall of the support column 49, the first spring 4a is positioned between the first transverse plate 47 and the fixed plate 40, a second spring 4b is sleeved at the lower end of the outer wall of the support column 49, the second spring 4b is positioned between the fixed plate 40 and the second transverse plate 48, one end of the fixed plate 40, which is far away from the material containing box 3, one end of the first transverse plate 47, which is far away from the material containing box 3, and one end of the second transverse plate 48, which is far away from the material containing box 3, are connected with, the synchronous rotation of the rotating shaft 42 positioned at the rear side of the material containing box 3 is enabled, the synchronous rotation of the two rotating shafts 42 drives the two rotating discs 45 to rotate synchronously, the rotating discs 45 drive the sector blocks 46 to rotate synchronously, and then the fixed plates 40 float up and down along the supporting columns 49 under the mutual matching of the sector blocks 46, the first springs 4a and the second springs 4b, so that the material containing box 3 is enabled to move up and down in a vibration state, and the glass slurry inside the material containing box 3 flows out fast and is not easy to block.

The foregoing illustrates and describes the principles, general features, and advantages of the present invention. It will be understood by those skilled in the art that the present invention is not limited to the embodiments described above, which are given by way of illustration of the principles of the present invention, and that various changes and modifications may be made without departing from the spirit and scope of the invention as defined by the appended claims. The scope of the invention is defined by the appended claims and equivalents thereof.

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