阅读说明：本技术 一种转子余料自动化切除装置 (Automatic cutting device of rotor clout ) 是由 刘跃 于 2020-08-01 设计创作，主要内容包括：本发明公开了一种转子余料自动化切除装置,包括机架、台板、轨道、供料板、第一气缸、第二气缸、第三气缸以及第四气缸,其中：所述台板固定于所述机架上,所述轨道固定于所述台板上,所述轨道用于供转子行进,所述轨道包括第一段、第二段以及第三段,所述第一段和所述第三段垂直于所述第二段设置；所述供料板倾斜设置于所述台板上,所述供料板的底端与所述轨道的第一段的自由端连通。与现有技术相比,本发明结构精巧,可实现转子余料的自动切除。(The invention discloses an automatic cutting device for excess rotor materials, which comprises a rack, a platen, a track, a feeding plate, a first cylinder, a second cylinder, a third cylinder and a fourth cylinder, wherein: the bedplate is fixed on the rack, the track is fixed on the bedplate and used for the rotor to travel, the track comprises a first section, a second section and a third section, and the first section and the third section are perpendicular to the second section; the feeding plate is obliquely arranged on the bedplate, and the bottom end of the feeding plate is communicated with the free end of the first section of the track. Compared with the prior art, the invention has exquisite structure and can realize automatic cutting of the excess material of the rotor.)

1. The utility model provides an automatic resection device of rotor clout, its characterized in that, includes frame, platen, track, feed plate, first cylinder, second cylinder, third cylinder and fourth cylinder, wherein:

the bedplate is fixed on the rack, the track is fixed on the bedplate and used for the rotor to travel, the track comprises a first section, a second section and a third section, and the first section and the third section are perpendicular to the second section;

the feeding plate is obliquely arranged on the bedplate, and the bottom end of the feeding plate is communicated with the free end of the first section of the track;

the cylinder body of the first cylinder is fixed on the bedplate, the tail end of a piston rod of the first cylinder is arranged corresponding to the second section of the track, and when the rotor is sent to the junction of the first section and the second section of the track by the feeding plate, the first cylinder pushes the rotor at the junction to move towards the second section of the track;

the cylinder body of the second cylinder is fixed above the second section of the track through a cylinder support, the tail end of a piston rod of the second cylinder is vertically arranged corresponding to the second section of the track, and the tail end of the piston rod of the second cylinder is connected with a cutting cylinder which is used for cutting off excess materials on the rotor;

the cylinder body of the third cylinder is fixed on the platen and is positioned at the side end of the second section of the track, the tail end of the piston rod of the third cylinder is connected with an adapter plate, and one end of the adapter plate, which is far away from the third cylinder, is provided with a clamping hand which is used for clamping the excess material on the rotor;

the cylinder body of the fourth cylinder is fixed on the bedplate, the tail end of a piston rod of the fourth cylinder is arranged corresponding to the third section of the track, and when the rotor is sent to the junction of the second section and the third section of the track by the feeding plate, the fourth cylinder pushes the rotor at the junction to move towards the third section of the track.

2. The automatic rotor residue cutting device according to claim 1, wherein a through hole is formed in the platen, a discharging channel is communicated with the bottom of the through hole, and the through hole is located in a reciprocating track of the clamping hand.

3. The automatic rotor residue cutting device according to claim 1, wherein a fifth cylinder is arranged on the frame, the tail end of a piston rod of the fifth cylinder extends vertically upwards, and a drill bit is connected to the tail end of the piston rod of the fifth cylinder.

4. The automatic cutting device for the rotor scraps as claimed in claim 1, wherein a sixth cylinder is arranged on the platen, the sixth cylinder is arranged at the side end of the second section of the track, and a baffle is arranged on the track corresponding to the sixth cylinder.

5. The automatic rotor residue cutting device according to claim 1, wherein the head end of the feed plate is provided with an expansion port.

6. The automatic cutting device for the rotor scraps according to claim 1, wherein the ends of piston rods of the first cylinder, the fourth cylinder and the sixth cylinder are connected with pushing blocks.

Technical Field

The invention relates to the technical field of rotor manufacturing, in particular to an automatic cutting device for excess rotor materials.

Background

The motor is an electromagnetic device which converts or transmits electric energy according to the law of electromagnetic induction, or converts one form of electric energy into another form of electric energy. The motor converts electric energy into mechanical energy (commonly called as a motor), the generator converts the mechanical energy into electric energy, the main function of the generator is to generate driving torque, and the generator is used as a power source of electrical appliances or various machines and widely applied to the fields of industry, household appliances and the like.

The stator is the stationary part of the motor. The stator consists of three parts, namely a stator iron core, a stator winding and a machine base. The main function of the stator is to generate a rotating magnetic field, and the main function of the rotor is to be cut by magnetic lines of force in the rotating magnetic field to generate (output) current. In the motor, insulation material around the conductors isolates the turns from each other and from the grounded stator core to ensure safe operation of the motor.

In the prior art, the excess material on the plastic coated stator is usually cut manually, so that the efficiency is low, the precision is not high, and the time and the labor are wasted.

Disclosure of Invention

The invention aims to provide an automatic cutting device for excess rotor material, which aims to solve the technical problems in the prior art.

The invention provides an automatic cutting device for excess rotor materials, which comprises a rack, a platen, a track, a feeding plate, a first cylinder, a second cylinder, a third cylinder and a fourth cylinder, wherein:

the bedplate is fixed on the rack, the track is fixed on the bedplate and used for the rotor to travel, the track comprises a first section, a second section and a third section, and the first section and the third section are perpendicular to the second section;

the feeding plate is obliquely arranged on the bedplate, and the bottom end of the feeding plate is communicated with the free end of the first section of the track;

the cylinder body of the first cylinder is fixed on the bedplate, the tail end of a piston rod of the first cylinder is arranged corresponding to the second section of the track, and when the rotor is sent to the junction of the first section and the second section of the track by the feeding plate, the first cylinder pushes the rotor at the junction to move towards the second section of the track;

the cylinder body of the second cylinder is fixed above the second section of the track through a cylinder support, the tail end of a piston rod of the second cylinder is vertically arranged corresponding to the second section of the track, and the tail end of the piston rod of the second cylinder is connected with a cutting cylinder which is used for cutting off excess materials on the rotor;

the cylinder body of the third cylinder is fixed on the platen and is positioned at the side end of the second section of the track, the tail end of the piston rod of the third cylinder is connected with an adapter plate, and one end of the adapter plate, which is far away from the third cylinder, is provided with a clamping hand which is used for clamping the excess material on the rotor;

the cylinder body of the fourth cylinder is fixed on the bedplate, the tail end of a piston rod of the fourth cylinder is arranged corresponding to the third section of the track, and when the rotor is sent to the junction of the second section and the third section of the track by the feeding plate, the fourth cylinder pushes the rotor at the junction to move towards the third section of the track.

The automatic cutting device for the excess rotor material is characterized in that the table plate is provided with a through hole, the bottom of the through hole is communicated with a discharging channel, and the through hole is located in the reciprocating track of the clamping hand.

The automatic cutting device for the rotor remainders is characterized in that a fifth air cylinder is preferably arranged on the rack, the tail end of a piston rod of the fifth air cylinder extends vertically upwards, and the tail end of the piston rod of the fifth air cylinder is connected with a drill bit.

The automatic cutting device for the excess rotor material is characterized in that a sixth air cylinder is arranged on the platen, the sixth air cylinder is arranged at the side end of the second section of the track, and a baffle is arranged on the track corresponding to the sixth air cylinder.

The automatic cutting device for the rotor remnants is characterized in that the head end of the feeding plate is provided with an expansion opening.

The automatic cutting device for the excess rotor material is characterized in that the first cylinder, the fourth cylinder and the sixth cylinder are connected with a push block at the tail end of a piston rod.

Compared with the prior art, the invention has exquisite structure and can realize the automatic cutting of the excess material of the rotor, when the rotor of the previous process is placed on the feeding plate, because the feeding plate is obliquely arranged, the rotor automatically falls into the junction of the first section and the second section of the track from the first section of the track, at this time, the first air cylinder works to drive the piston rod to extend forwards and push the rotor at the junction to advance on the second section of the track, when the rotor moves to be right below the second air cylinder, the second air cylinder works to drive the piston rod to move downwards, the cutting cylinder is dead against the excess material part of the rotor to cut the excess material part, the excess material is separated from the rotor body, when the rotor continuously advances to the third air cylinder, the tail end of the piston rod of the third air cylinder advances, after the excess material part is clamped by the clamp, the piston rod retracts, the rotor after the excess material is cut reaches the junction of the second section and the third section, and the fourth cylinder works, the tail end of the piston rod extends forwards, and the rotor is pushed out after the excess material is cut off.

Drawings

FIG. 1 is an isometric view of the overall structure of the present invention;

FIG. 2 is a schematic diagram of the first enlarged structure of the present invention;

FIG. 3 is a schematic diagram of an enlarged structure of the present invention.

Description of reference numerals: the device comprises a machine frame, a machine table, a table plate, a track, a feeding plate, a first air cylinder, a second air cylinder, a third air cylinder, a fourth air cylinder, a cylinder support, a cutting cylinder, a switching plate, a clamping handle, a through hole, a discharging channel, a fifth air cylinder, a drill bit, a pusher, a push block and a baffle, wherein the machine frame is 1-a machine frame, the.

Detailed Description

The embodiments described below with reference to the drawings are illustrative only and should not be construed as limiting the invention.

As shown in fig. 1 to 3, an embodiment of the present invention provides an automatic cutting device for rotor remnants, including a frame 1, a platen 2, a rail 3, a supply plate 4, a first cylinder 5, a second cylinder 6, a third cylinder 7, and a fourth cylinder 8, wherein:

the bedplate 2 is fixed on the frame 1, the track 3 is fixed on the bedplate 2, the track 3 is used for a rotor to travel, the track 3 comprises a first section, a second section and a third section, and the first section and the third section are arranged perpendicular to the second section;

the feeding plate 4 is obliquely arranged on the bedplate 2, the bottom end of the feeding plate 4 is communicated with the free end of the first section of the track 3, and the rotor on the feeding plate 4 is conveyed to the track 3 under the action of gravity and falls on the junction of the first section and the second section of the track 3 due to the oblique arrangement of the feeding plate 4;

the cylinder body of the first cylinder 5 is fixed on the bedplate 2, the tail end of the piston rod of the first cylinder 5 is arranged corresponding to the second section of the track 3, when the rotor is sent to the junction of the first section and the second section of the track 3 by the feeding plate 4, the first cylinder 5 pushes the rotor at the junction to move towards the second section of the track 3, the pushing distance of the first cylinder 5 is set to just push the rotor to the lower part of the second cylinder 6, and when the piston rod of the second cylinder 6 moves downwards, the cutting cylinder 10 just cuts off excess materials;

the cylinder body of the second cylinder 6 is fixed above the second section of the track 3 through a cylinder support 9, the tail end of a piston rod of the second cylinder 6 is vertically arranged corresponding to the second section of the track 3, the tail end of the piston rod of the second cylinder 6 is connected with a cutting cylinder 10, the cutting cylinder 10 is used for cutting off the excess material on the rotor, the cutting cylinder 10 is of a cylindrical structure, and when the cutting cylinder 10 is in contact with the excess material of the rotor, the cutting cylinder 10 cuts off the excess material made of rubber materials by using the sharp end of the cutting cylinder and the pressure of the second cylinder 6;

the cylinder body of the third cylinder 7 is fixed on the platen 2 and is positioned at the side end of the second section of the track 3, the tail end of the piston rod of the third cylinder 7 is connected with an adapter plate 11, one end of the adapter plate 11, which is far away from the third cylinder 7, is provided with a clamping hand 12, the clamping hand 12 is used for clamping the excess material on the rotor, when the front rotor is pushed to the third cylinder 7 by the rear rotor, the third cylinder 7 works, and the excess material is clamped by the clamping hand 12, then retracts, and is put down;

the cylinder body of the fourth cylinder 8 is fixed on the bedplate 2, the tail end of the piston rod of the fourth cylinder 8 is arranged corresponding to the third section of the track 3, and when the rotor is sent to the junction of the second section and the third section of the track 3 by the feeding plate, the fourth cylinder 8 pushes the rotor at the junction to move towards the third section of the track 3.

Compared with the prior art, the invention has exquisite structure and can realize automatic cutting of the excess material of the rotor, when the rotor of the previous process is placed on the feeding plate, because the feeding plate is obliquely arranged, the rotor automatically falls into the junction of the first section and the second section of the track 3 from the first section of the track 3, at this time, the first air cylinder 5 works to drive the piston rod to extend forwards to push the rotor at the junction to advance on the second section of the track 3, when the rotor moves to be right below the second air cylinder 6, the second air cylinder 6 works to drive the piston rod to move downwards, the cutting cylinder 10 is right opposite to the excess material part of the rotor to cut the excess material, the excess material is separated from the rotor body, when the rotor continuously advances to the third air cylinder 7, the tail end of the piston rod of the third air cylinder 7 advances, after the excess material part is clamped by the clamp 12, the piston rod retracts, the rotor after the excess material is cut reaches the junction of the second section and the third section, and the fourth cylinder 8 works, the tail end of the piston rod extends forwards, and the rotor is pushed out after the excess material is cut off.

Further, in order to convey the excess materials to a designated position, a through hole 13 is formed in the bedplate 2, the bottom of the through hole 13 is communicated with a discharging channel 14, the through hole 13 is located in a reciprocating track of the clamping hand 12, and when the clamping hand 12 clamps the excess materials and retracts, the excess materials reach the position above the through hole 13, the clamping hand 12 is loosened, so that the excess materials are conveyed out from the discharging channel 14.

Further, a fifth air cylinder 15 is arranged on the frame 1, the tail end of a piston rod of the fifth air cylinder 15 extends vertically upwards, and a drill bit 16 is connected to the tail end of the piston rod of the fifth air cylinder 15. The working time of the fifth cylinder 15 can be synchronous with that of the third cylinder 7, and for the same rotor, the drill 16 can be used for tapping and the clamping hand 12 can be used for clamping the excess materials, so that the working efficiency is improved. When the front rotor is pushed to the third cylinder 7 by the rear rotor, the third cylinder 7 works, the excess material is clamped by the clamping hand 12, the fifth cylinder 15 works at the moment, the piston rod rises, and the rotor is tapped.

Further, in order to improve tapping and remove excess materials, the rotor is kept stable, a sixth cylinder 18 is arranged on the bedplate 2, the sixth cylinder 18 is arranged at the side end of the second section of the rail 3, and a baffle 20 is arranged on the rail 3 corresponding to the sixth cylinder 18. When the rotor reaches the designated position, the sixth cylinder 18 works, the tail end of the piston rod of the sixth cylinder 18 extends forwards to abut the rotor against the baffle 20, and at the moment, the third cylinder 7 and the fifth cylinder 15 work respectively.

Further, in order to make the rotor conveniently and smoothly enter the feeding plate, the head end of the feeding plate is provided with an expansion port 17.

Further, in order to make the pushing of the rotor more stable and reliable, and adjust the pushing distance of the rotor by replacing the pushing block 19, the ends of the piston rods of the first cylinder 5, the fourth cylinder 8 and the sixth cylinder 18 are connected with the pushing block 19.

The construction, features and functions of the present invention are described in detail in the embodiments illustrated in the drawings, which are only preferred embodiments of the present invention, but the present invention is not limited by the drawings, and all equivalent embodiments modified or changed according to the idea of the present invention should fall within the protection scope of the present invention without departing from the spirit of the present invention covered by the description and the drawings.