阅读说明：本技术 一种纤维增强复合材料带缠绕包覆成型装置及方法 (Winding and cladding forming device and method for fiber reinforced composite material belt ) 是由 何晓东 杨时新 李花莲 李海青 宋晗 岳锁国 于 2020-07-28 设计创作，主要内容包括：本发明提供一种纤维增强复合材料带缠绕包覆成型装置及方法,包括底座、缠绕部和导向部；本发明通过缠绕头在多根具有一定宽度的经纱并排而成的经纱带上缠绕包覆纬纱,使其复合成型为在经、纬方向均能承受拉力的纤维带,改变经纱的根数可实现不同宽度纤维带的生产。本发明采用可变速导向辊,导向辊上的滚轮可以相互独立运动,每一个滚轮对应一根经纱,可以解决经纱速度不同的问题。本发明可以满足多根经纱不同速度的要求,利用其缠绕包覆纤维复合成的纤维带可以适应具有不同锥度的模具并能紧密包络在模具表面或上一层缠绕层上,适应性更广。同时,利用此方法以及装置生产的纤维带几乎无损伤,生产效率高,可以极大提高复合材料产品的质量和性能。(The invention provides a winding, cladding and forming device and method of a fiber reinforced composite material belt, which comprises a base, a winding part and a guide part, wherein the winding part is arranged on the base; according to the invention, the winding head winds and wraps the weft yarns on the warp tape formed by the side-by-side warp yarns with certain width, so that the warp tape can be compositely formed into the fiber tape capable of bearing tension in the warp and weft directions, and the production of the fiber tapes with different widths can be realized by changing the number of the warp yarns. The invention adopts the variable-speed guide roller, the rollers on the guide roller can move independently, and each roller corresponds to one warp, so that the problem of different warp speeds can be solved. The invention can meet the requirements of a plurality of warps on different speeds, and the fiber belt compounded by winding and coating the fibers can adapt to molds with different tapers and can be tightly enveloped on the surface of the mold or an upper winding layer, thus having wider adaptability. Meanwhile, the fiber belt produced by the method and the device has almost no damage and high production efficiency, and the quality and the performance of composite material products can be greatly improved.)

1. A winding and cladding forming device for a fiber reinforced composite material belt is characterized by comprising a base (1), a winding part (2) and a guide part (3);

the winding part (2) comprises a winding disc shaft support frame (2-4), a resistor (2-5), a yarn drum shaft (2-6), a winding disc (2-7), a yarn drum shaft support frame (2-9), a winding disc shaft (2-11) and a yarn collecting plate (2-16); the lower part of the winding disc shaft support frame (2-4) is connected with the base (1); one end of the winding disc shaft (2-11) is arranged at the upper part of the winding disc shaft support frame (2-4), the winding disc (2-7) is arranged at the other end of the winding disc shaft (2-11) through a bearing, the yarn drum shaft support frame (2-9) is arranged on the cylinder body part (2-7-1) of the winding disc (2-7), the resistor (2-5) is arranged on the yarn drum shaft support frame (2-9), one end of the yarn drum shaft (2-6) is connected with the resistor (2-5), and the other end of the yarn drum shaft is connected with the disc body part (2-7-2) of the winding disc (2-7); one surface of a disc body part (2-7-2) of the winding disc (2-7) is provided with a plurality of yarn inlet heads (2-8) along the circumferential direction, the other surface of the disc body part is provided with yarn outlet heads (2-13), the yarn inlet heads (2-8) are communicated with the yarn outlet heads (2-13), the yarn collecting plate (2-16) is arranged on the disc body part (2-7-2), and a row of yarn outlet holes (2-16-1) are formed in the yarn collecting plate (2-16);

the guide part (3) comprises a plurality of variable-speed guide rollers (3-4), a support frame (3-5) and a support plate (3-6); the lower part of the support frame (3-5) is arranged on the base (1), the upper part of the support frame (3-5) is provided with a support plate (3-6), and the variable-speed guide roller (3-4) is arranged on the support plate (3-6); the variable-speed guide roller (3-4) comprises a roller shaft (3-4-1), a bearing baffle ring (3-4-2), a third bearing (3-4-3) and a guide ring (3-4-4); the roll shaft (3-4-1) is provided with a plurality of guide rings (3-4-4), each guide ring (3-4-4) is connected with the roll shaft (3-4-1) through a third bearing (3-4-3), a bearing baffle ring (3-4-2) is arranged between the third bearings (3-4-3), and the bearing baffle ring (3-4-2) is sleeved on the roll shaft (3-4-1).

2. The fiber reinforced composite material tape winding and overmolding device according to claim 1, characterized in that the resistor (2-5) comprises a base (2-5-1), a guide block (2-5-2), a resistance block (2-5-3) and a bolt (2-5-4);

the base (2-5-1) is arranged on a yarn bobbin shaft support frame (2-9); the yarn guide device is characterized in that the guide block (2-5-2) is installed on the base (2-5-1) through a bolt (2-5-4), the resistance block (2-5-3) is installed in the guide block (2-5-2), a space is reserved between the guide block (2-5-2) and the base (2-5-1), and one end of the yarn cylinder shaft (2-6) is installed in the space.

3. The fiber reinforced composite tape winding overmolding device of claim 1, wherein the variable speed guide roll (3-4) further comprises a bearing cap (3-4-5) and a screw (3-4-6);

the bearing end cover (3-4-5) is installed at one end of the roll shaft (3-4-1), and the screw (3-4-6) penetrates through the bearing end cover (3-4-5) to be connected with the roll shaft (3-4-1); the other end of the roll shaft (3-4-1) is arranged on the supporting plate (3-6).

4. The winding and cladding forming device for the fiber reinforced composite material belt according to claim 1, wherein the supporting plate (3-6) is T-shaped, a plurality of through holes (3-6-1) are formed in a cross bar, and vertical through grooves (3-6-2) are formed in vertical bars of the cross bar; the variable-speed guide roller (3-4) is arranged in the through hole (3-6-1) and the through groove (3-6-2).

5. The fiber reinforced composite material tape winding overmolding device of claim 1, characterized in that the winding section (2) further comprises a winding section base plate (2-1) and a first position-fixing platen (2-3); the bottom of the winding part bottom plate (2-1) is connected with the base (1), the lower part of the winding disc shaft supporting frame (2-4) is in sliding connection with a sliding groove in the upper part of the winding part bottom plate (2-1), and the first position fixing pressing plate (2-3) is connected with the upper part of the winding part bottom plate (2-1) through the bolt (2-2) to press the winding disc shaft supporting frame (2-4) tightly.

6. The winding and overmolding device of a fiber-reinforced composite material tape according to claim 1, characterized in that the barrel portion (2-7-1) is provided at its distal end with splines (2-10), said splines (2-10) being adapted for connection with a drive device.

7. The fiber reinforced composite material tape winding and overmolding device according to claim 1, characterized in that the guide (3) further comprises a first guide rail (3-1), a first slide (3-2), a second slide (3-3) and a second position-fixing presser plate (3-7);

the first guide rail (3-1) is arranged on the base (1), and the first sliding table (3-2) is connected with the first guide rail (3-1) in a sliding manner; the bottom of the second sliding table (3-3) is in sliding connection with a guide rail on the first sliding table (3-2); the lower part of the support frame (3-5) is in sliding connection with a sliding groove in the upper part of the second sliding table (3-3), and the second position fixing pressing plate (3-7) is in bolted connection with the upper part of the second sliding table (3-3) to tightly press the support frame (3-5).

8. The fiber reinforced composite material tape winding and overmolding device according to claim 1, characterized in that the yarn feed head (2-8) is mounted on the disk body portion (2-7-2) of the winding disk (2-7) by means of bearings.

9. The winding and overmolding device of fiber-reinforced composite material tapes according to claim 1, characterized in that the yarn collecting plates (2-16) are mounted on the tray body portions (2-7-2) of the winding trays (2-7) by means of yarn collecting plate fixing plates (2-15).

10. A method of winding an over-molding device with a fiber-reinforced composite material tape according to any one of claims 1 to 9, comprising the steps of:

the warp yarn bypasses the variable-speed guide roller (3-4) of the guide part (3), enters the winding disc shaft (2-11) of the winding part (2), is integrated into a row at the yarn outlet hole (2-16-1) of the yarn collecting plate (2-16), the winding disc (2-7) rotates under the driving of a driving device, the weft yarn on the bobbin shaft (2-6) has certain tension under the action of the resistor (2-5), passes through the yarn inlet head (2-8), is led out by the yarn outlet head (2-13), and is tightly wound on the surface of the warp yarn which passes through the yarn collecting plate (2-16) to form the winding and cladding forming of the composite material belt.

Technical Field

The invention belongs to the field of winding, forming and manufacturing of fiber reinforced composite material strips, and particularly relates to a winding, cladding and forming device and method of a fiber reinforced composite material strip.

Background

The composite material is widely applied to the fields of aerospace, chemical engineering, civil engineering and the like due to the excellent characteristics of high specific strength, high specific modulus, light weight and the like. The first condition of the application of the composite material in multiple fields is the molding manufacture of the composite material, and the winding molding manufacture is one of the methods for molding and manufacturing the composite material, and the method is widely applied to the molding manufacture of cylindrical pipes, conical or approximately conical rotary parts.

The composite material winding forming process includes winding composite material belt around the surface of mold to form the prefabricated product, and curing and demolding. Compared with other winding processes, the oblique winding process can be applied to the forming process of various parts such as pipes, conical parts and the like, can flexibly select the winding direction, and has wider process applicability. In the process of winding a composite prepreg tape onto a conical core mold by using an oblique winding process to form a preform, how to tightly wrap the composite tape on the surface of a mold or on an upper winding layer is a key problem, and if the composite tape is not tightly wrapped, defects such as folds or pores can occur, and the defects can directly cause the quality and performance of a composite product to be reduced.

In order to solve the key problem that the composite material belt is tightly wrapped on the surface of a mould or a winding layer on the mould and does not generate folds, the prior art has the following three methods:

one is a deformable bias-cut cloth belt. In order to realize the deformability of the prepreg tape, the oblique winding process adopts a cutting process along the 45-degree angle direction of the warp of the prepreg resin fiber woven cloth to manufacture the oblique cutting prepreg tape consisting of discontinuous short fibers. The cloth belt cut by the method is discontinuous, the requirement of oblique winding extension deformation rate is required to be met, a plurality of joints exist in the composite material prefabricated product, the winding efficiency is low, and the deformation stability of the prepreg belt is poor.

And secondly, the deformation of the prepreg tape is realized by adopting a rigid conical compression roller system. By applying winding pressure and tension to the prepreg tape, the prepreg tape is rolled and deformed by the rigid conical pressing roller, so that a shape of the prepreg tape that can adapt to the oblique winding surface is obtained. However, the rigid conical roller system is suitable for the forming process of products with small winding angles along with a self-parallel and flat-folding winding process. When the winding angle of the product is increased or the radius of the wound product is reduced, the half cone angle of the press roller needs to be increased to meet the requirement of the extension deformation rate of the oblique winding process, different conical press rollers need to be adopted, and the complexity of the process is increased. The oblique winding rigid conical compression roller system has a plurality of limitations in the application of oblique winding products with large winding angles and large size change ranges, depends on manual operation, and influences the production efficiency and the qualification rate.

Thirdly, a differential deformation system and an uncoiling speed regulation system are adopted to form a flexible deformation system of the prepreg tape. The uncoiling speed regulating system conveys the prepreg tape to a differential deformation system based on the current winding speed; the differential wheel array is the key of the differential deformation system, and according to information such as a winding angle, a mould size and the like, multi-point speed regulation control is completed along the width direction of the prepreg tape, so that accurate deformation of the prepreg tape is realized. The method depends on rolling and spreading the prepreg tape to deform as a rigid conical pressing roller system, and because the speed of a differential wheel array in the differential deformation system is adjustable, the method has wide adaptability and good stability compared with the rigid conical pressing roller system, but the rolling and spreading can damage the prepreg tape, and hidden dangers exist inside the produced composite material product.

Disclosure of Invention

In order to solve the technical problems, the invention provides a winding and cladding forming device and method for a fiber reinforced composite material belt. The invention adopts the variable-speed guide roller, the rollers on the guide roller can move independently, and each roller corresponds to one warp, so that the problem of different warp speeds can be solved.

The variable-speed guide roller can meet the requirements of a plurality of warps on different speeds, and the fiber belt compounded by winding and coating fibers can adapt to molds with different tapers and can be tightly wrapped on the surface of the mold or an upper winding layer, so that the variable-speed guide roller has wider adaptability. Meanwhile, the fiber belt produced by the method and the device has almost no damage and high production efficiency, and the quality and the performance of composite material products can be greatly improved.

The technical scheme of the invention is as follows: a fiber reinforced composite material belt winding and cladding forming device comprises a base, a winding part and a guide part; the winding part comprises a winding disc shaft support frame, a resistor, a yarn drum shaft, a winding disc, a yarn drum shaft support frame, a winding disc shaft and a yarn collecting plate; the lower part of the winding disc shaft supporting frame is connected with the base; one end of the winding disc shaft is arranged on the upper part of the winding disc shaft support frame, the winding disc is arranged at the other end of the winding disc shaft through a bearing, the yarn drum shaft support frame is arranged on the drum body part of the winding disc, the resistor is arranged on the yarn drum shaft support frame, one end of the yarn drum shaft is connected with the resistor, and the other end of the yarn drum shaft is connected with the disc body part of the winding disc; one side of the disc body part of the winding disc is provided with a plurality of yarn inlet heads along the circumferential direction, the other side of the disc body part of the winding disc is provided with a yarn outlet head, the yarn inlet heads are communicated with the yarn outlet heads, the yarn collecting plate is arranged on the disc body part, and the yarn collecting plate is provided with a row of yarn outlet holes; the guide part comprises a plurality of variable-speed guide rollers, a support frame and a support plate; the lower part of the support frame is arranged on the base, the upper part of the support frame is provided with a support plate, and the variable-speed guide roller is arranged on the support plate; the variable-speed guide roller comprises a roller shaft, a bearing baffle ring, a third bearing and a guide ring; the roller shaft is provided with a plurality of guide rings, each guide ring is connected with the roller shaft through a third bearing, a bearing retaining ring is arranged between the third bearings, and the bearing retaining rings are sleeved on the roller shaft.

In the above scheme, the resistor comprises a base, a guide block, a resistance block and a bolt; the base is arranged on the yarn bobbin shaft support frame; the guide block is installed on the base through a bolt, the resistance block is installed in the guide block, a space is reserved between the guide block and the base, and one end of the yarn barrel shaft is installed in the space.

In the above scheme, the variable-speed guide roller further comprises a bearing end cover and a screw;

the bearing end cover is arranged at one end of the roll shaft, and the screw penetrates through the bearing end cover to be connected with the roll shaft; the other end of the roll shaft is arranged on the supporting plate.

In the scheme, the supporting plate is T-shaped, and the cross rod is provided with a plurality of through hole vertical rods which are provided with vertical through grooves; the variable-speed guide roller is installed in the through hole and the through groove.

In the above scheme, the winding part further comprises a winding part bottom plate and a first position fixing pressing plate; the bottom of the winding part bottom plate is connected with the base, the lower portion of the winding disc shaft supporting frame is in sliding connection with the sliding groove in the upper portion of the winding part bottom plate, and the first position fixing pressing plate is connected with the upper portion of the winding part bottom plate through bolts to tightly press the winding disc shaft supporting frame.

In the scheme, the tail end of the barrel body part is provided with a tooth groove, and the tooth groove is used for being connected with a driving device.

In the above scheme, the guide part further comprises a first guide rail, a first sliding table, a second sliding table and a second position fixing pressing plate; the first guide rail is arranged on the base, and the first sliding table is connected with the first guide rail in a sliding manner; the bottom of the second sliding table is connected with the guide rail on the first sliding table in a sliding manner; the lower part of the support frame is in sliding connection with the sliding groove in the upper part of the second sliding table, and the second position fixing pressing plate is in bolted connection with the upper part of the second sliding table to tightly press the support frame.

In the scheme, the yarn inlet head is arranged on the disc body part of the winding disc through a bearing.

In the scheme, the yarn collecting plate is arranged on the disc body part of the winding disc through the yarn collecting plate fixing plate.

A method of winding an overmolding device with the fiber-reinforced composite material tape, comprising the steps of:

the warp yarn bypasses the variable-speed guide roller of the guide part, enters the winding disc shaft of the winding part, is integrated into a row at a yarn outlet hole of the yarn collecting plate, the winding disc rotates under the drive of the drive device, the weft yarn on the yarn drum shaft has certain tension under the action of the resistor, passes through the yarn inlet head, is led out by the yarn outlet head, and is tightly wound on the surface of the warp yarn which penetrates out through the yarn collecting plate to form the winding and cladding forming of the composite material belt.

Compared with the prior art, the invention has the beneficial effects that: the invention winds and wraps the weft yarns on the warp tape formed by the side-by-side warp yarns with certain width through the winding head, so that the warp tape is compounded and formed into the fiber tape which has fibers in the warp and weft directions and can bear tension, the production of the fiber tapes with different widths can be realized by changing the number of the warp yarns, the fiber tapes made of the composite materials are tightly enveloped on the die, and the requirement of different speeds of each warp yarn of the composite material fiber tape wound on the conical die can be realized through the variable-speed guide roller. The variable-speed guide roller can meet the requirements of different speeds of warp yarns, and the fiber tape formed by winding, coating and compounding the variable-speed guide roller can adapt to dies with different tapers and can be tightly wrapped on the surface of the die or an upper winding layer, so that the variable-speed guide roller has wider adaptability. Meanwhile, the fiber belt produced by the invention has almost no damage and high production efficiency, and the quality and performance of the composite material product can be greatly improved.

Drawings

Fig. 1 is a schematic view of a fiber-reinforced composite material tape winding and overmolding apparatus according to an embodiment of the invention.

Fig. 2 is a schematic view of the back of the winding part according to an embodiment of the present invention.

Fig. 3 is a schematic front view of a winding part according to an embodiment of the present invention.

FIG. 4 is a schematic view of a bobbin shaft according to an embodiment of the present invention.

FIG. 5 is a schematic view of a winding disc according to an embodiment of the present invention.

Fig. 6 is a schematic view of a yarn feeding head according to an embodiment of the present invention.

Fig. 7 is a schematic view of a bobbin shaft support bracket according to an embodiment of the present invention.

Fig. 8 is a schematic view of a winding spool according to an embodiment of the present invention.

Fig. 9 is a schematic view of a collector according to an embodiment of the present invention.

FIG. 10 is a schematic view of a resistor according to an embodiment of the present invention.

FIG. 11 is a schematic view of a base according to an embodiment of the invention.

FIG. 12 is a schematic view of a guide block according to an embodiment of the present invention.

FIG. 13 is a schematic diagram of a resistance block according to an embodiment of the present invention.

Fig. 14 is a front view of a guide portion according to an embodiment of the present invention.

Fig. 15 is a back view of the guide portion according to the embodiment of the present invention.

FIG. 16 is a schematic view of a variable speed guide roller according to an embodiment of the present invention.

Fig. 17 is a sectional view of a variable speed guide roller according to an embodiment of the present invention.

FIG. 18 is a schematic view of a support plate according to an embodiment of the present invention.

In the figure: 1. a base; 2. a winding section; 2-1, a winding part bottom plate; 2-2, bolts; 2-3, fixing a pressure plate at a first position; 2-4, a support frame of the winding disc shaft; 2-5, a resistor; 2-5-1, a base; 2-5-2, a guide block; 2-5-3, resistance block; 2-5-4, bolts; 2-6, a yarn bobbin shaft; 2-7, winding a disc; 2-7-1, a barrel part; 2-7-2, a tray body part; 2-8, feeding yarn heads; 2-9, a yarn bobbin shaft support frame; 2-10, gullet; 2-11, winding a disc shaft; 2-12, a first bearing; 2-13, yarn outlet; 2-14, a second bearing; 2-15, fixing a yarn collecting plate; 2-16, a yarn collecting plate; 2-16-1, a yarn outlet; 3. a guide portion; 3-1, a first guide rail; 3-2, a first sliding table; 3-3, a second sliding table; 3-4, variable speed guide rollers; 3-4-1, roll shaft; 3-4-2, bearing baffle ring; 3-4-3, a third bearing; 3-4-4, a guide ring; 3-4-5, bearing end cover; 3-4-6, screws; 3-5, a support frame; 3-6, a support plate; 3-6-1, through holes; 3-6-2, through grooves; 3-7, and fixing the position of the pressing plate.

Detailed Description

Reference will now be made in detail to embodiments of the present invention, examples of which are illustrated in the accompanying drawings, wherein like or similar reference numerals refer to the same or similar elements or elements having the same or similar function throughout. The embodiments described below with reference to the drawings are illustrative and intended to be illustrative of the invention and are not to be construed as limiting the invention.

In the description of the present invention, it is to be understood that the terms "central," "longitudinal," "lateral," "length," "width," "thickness," "upper," "lower," "axial," "radial," "vertical," "horizontal," "inner," "outer," and the like are used in the orientations and positional relationships indicated in the drawings for convenience in describing the present invention and for simplicity in description, and are not intended to indicate or imply that the referenced devices or elements must have a particular orientation, be constructed and operated in a particular orientation, and are not to be considered limiting. Furthermore, the terms "first", "second" and "first" are used for descriptive purposes only and are not to be construed as indicating or implying relative importance or implicitly indicating the number of technical features indicated. Thus, a feature defined as "first" or "second" may explicitly or implicitly include one or more of that feature. In the description of the present invention, "a plurality" means two or more unless specifically defined otherwise.

In the present invention, unless otherwise expressly specified or limited, the terms "mounted," "connected," "secured," and the like are to be construed broadly and can, for example, be fixedly connected, detachably connected, or integrally connected; can be mechanically or electrically connected; they may be connected directly or indirectly through intervening media, or they may be interconnected between two elements. The specific meanings of the above terms in the present invention can be understood by those skilled in the art according to specific situations.

Fig. 1 shows a preferred embodiment of the fiber reinforced composite tape winding and overmolding apparatus, which includes a base 1, a winding part 2, and a guide part 3; the winding part 2 and the guide part 3 are respectively installed on the base 1.

As shown in fig. 2-9, the winding part 2 comprises a winding part base plate 2-1, bolts 2-2, a first position fixing pressing plate 2-3, a winding disc shaft support frame 2-4, a resistor 2-5, a yarn bobbin shaft 2-6, a winding disc 2-7, a yarn inlet head 2-8, a yarn bobbin shaft support frame 2-9, a tooth space 2-10, a winding disc shaft 2-11, a first bearing 2-12, a yarn outlet head 2-13, a second bearing 2-14, a yarn collecting plate fixing plate 2-15 and a yarn collecting plate 2-16; the bottom of the winding part bottom plate 2-1 is connected with the base 1 through a bolt; the lower part of the winding disc shaft support frame 2-4 is in sliding connection with the sliding groove at the upper part of the winding part bottom plate 2-1, the first position fixing pressure plate 2-3 is connected with the upper part of the winding part bottom plate 2-1 through the bolt 2-2 to fix the winding disc shaft support frame 2-4, and the upper and lower positions of the winding disc shaft support frame 2-4 in the sliding groove of the winding part bottom plate 2-1 can be conveniently adjusted by opening the first position fixing pressure plate 2-3, so that the flexibility of the device is improved; one end of the winding disc shaft 2-11 is arranged at the upper part of a winding disc shaft supporting frame 2-4 by a bolt pressing method, the winding disc 2-7 is arranged at the other end of the winding disc shaft 2-11 by a first bearing 2-12 and a second bearing 2-14, the yarn bobbin shaft supporting frame 2-9 is arranged on a barrel part 2-7-1 of the winding disc 2-7, the tail end of the barrel part 2-7-1 is provided with a tooth socket 2-10, and the tooth socket 2-10 is used for being connected with a synchronous belt of a driving device so as to provide power for the rotation of the winding disc 2-7; the yarn bobbin shaft 2-6 is connected with the resistor 2-5 at one end and connected with the disc body part 2-7-2 of the winding disc 2-7 at the other end; one side of a disc body part 2-7-2 of the winding disc 2-7 is provided with a plurality of yarn inlet heads 2-8 along the circumferential direction, the other side of the disc body part is provided with yarn outlet heads 2-13, the yarn inlet heads 2-8 are communicated with the yarn outlet heads 2-13 and are arranged on a central line, the yarn inlet heads 2-8 are embedded on the disc body part 2-7-2 of the winding disc 2-7 through the transition fit of bearings, the yarn inlet heads 2-8 can rotate, the friction between yarns wound out of a yarn cylinder and passing through the yarn inlet heads 2-8 and the edges of the yarn inlet heads 2-8 can be reduced as much as possible, and the damage to the yarns is reduced as much as possible; the yarn outlet heads 2-13 are in threaded connection with the disc body part 2-7-2, and the winding part 2 adopts a plurality of yarn outlet heads 2-13 for winding and cladding, so that the winding and cladding composite molding efficiency of the composite material belt is improved; the yarn collecting plate 2-16 is arranged on the disc body part 2-7-2 of the winding disc 2-7 through a yarn collecting plate fixing plate 2-15.

As shown in fig. 10-13, the resistor 2-5 includes a base 2-5-1, a guide block 2-5-2, a resistance block 2-5-3, and a bolt 2-5-4; the base 2-5-1 is arranged on a yarn bobbin shaft support frame 2-9 through bolts; the guide block 2-5-2 is arranged on the base 2-5-1 through a bolt 2-5-4, the resistance block 2-5-3 is arranged in the guide block 2-5-2, a space is reserved between the guide block 2-5-2 and the base 2-5-1, the yarn drum shaft 2-6 is arranged in the space, the resistance block 2-5-3 is in contact with the yarn drum shaft 2-6 to generate friction force to provide certain tension for weft yarn, a spring is arranged in the guide block 2-5-2 and is sleeved on a cylindrical handle of the resistance block 2-5-3, when the spring is pressed, one end of the spring is in contact with the resistance block 2-5-3, and the other end of the spring is in contact with the guide block 2-5-2, the position movement between the guide block 2-5-2 and the base 2-5-1 can be changed through the bolt 2-5-4, and then the compression amount of the spring is changed to adjust the pressure between the resistance block 2-5-3 and the yarn cylinder shaft 2-6. Through the friction between the resisters 2-5 and the bobbin shafts 2-6, a certain tension is provided for the weft yarns in the winding and covering process of the composite material, the weft yarns can be tightly wound around the warp yarns, and the resistance of the resisters 2-5 can be adjusted by changing the compression amount of the springs.

As shown in fig. 14 and 15, the guide part 3 comprises a first guide rail 3-1, a first sliding table 3-2, a second sliding table 3-3, a variable speed guide roller 3-4, a support frame 3-5, a support plate 3-6 and a position fixing pressure plate 3-7; the first guide rail 3-1 is installed on the base 1 through a bolt, the first sliding table 3-2 is connected with the first guide rail 3-1 in a sliding mode, and the first sliding table 3-2 is fixed on the first guide rail 3-1 through screwing down of a screw; the bottom of the second sliding table 3-3 is in sliding connection with a guide rail on the first sliding table 3-2, and the second sliding table 3-3 is fixed on the guide rail of the first sliding table 3-2 by screwing down a screw; the lower part of the support frame 3-5 is connected with the sliding groove at the upper part of the second sliding table 3-3 in a sliding manner, the second position fixing pressing plate 3-7 is connected with the upper part of the second sliding table 3-3 through a bolt to fix the support frame 3-5, and the upper and lower positions of the support frame 3-5 in the sliding groove of the second sliding table 3-3 can be conveniently adjusted by opening the second position fixing pressing plate 3-7; the upper parts of the support frames 3-5 are provided with support plates 3-6, the support plates 3-6 are installed on the support frames 3-5 through bolts, the variable-speed guide rollers 3-4 are installed on the support plates 3-6, and the variable-speed guide rollers 3-4 can meet different speed requirements of a plurality of yarns. The position of the variable speed guide roller 3-4 relative to the winding section 2 can be adjusted by the movement of the first and second sliding tables 3-2 and 3-3. The supporting frame 3-5 of the variable-speed guide roller 3-4 can be adjusted up and down through the second position fixing pressing plate 3-7, so that the flexibility of the device is improved.

As shown in 16 and 17, the variable speed guide roll 3-4 comprises a roll shaft 3-4-1, a bearing baffle ring 3-4-2, a third bearing 3-4-3, a guide ring 3-4-4, a bearing end cover 3-4-5 and a screw 3-4-6; the roller shaft 3-4-1 is provided with a plurality of guide rings 3-4-4, each guide ring 3-4-4 is connected with the roller shaft 3-4-1 through a third bearing 3-4-3, the guide rings 3-4-4 are in transition fit with the third bearings 3-4-3, guide grooves 3-4-5 on the guide rings 3-4-4 can prevent yarn from slipping, the third bearings 3-4-3 are in clearance fit with the roller shaft 3-4-1, bearing baffle rings 3-4-2 are arranged between the third bearings 3-4-3, the bearing baffle rings 3-4-2 are sleeved on the roller shaft 3-4-1 to prevent the third bearings 3-4-3 from interfering with each other; the bearing end cover 3-4-5 is arranged at one end of the roll shaft 3-4-1, and the screw 3-4-6 penetrates through the bearing end cover 3-4-5 to be connected with the roll shaft 3-4-1 so as to tightly press the third bearings 3-4-3; the other end of the roll shaft 3-4-1 is mounted on a support plate 3-6 through bolts. The third bearing 3-4-3 and the guide ring 3-4-4 form rollers, the rollers on the variable-speed guide roller 3-4 can move independently, the requirements of different speeds of the warp yarns can be met, the adaptability is wide, and the friction between the yarns and the guide ring 3-4-4 can be reduced by adopting the roller mode. The production of composite winding fiber belts with different widths can be realized by increasing or reducing the number of rollers on the variable-speed guide rollers 3-4, and the guide rings 3-4-4 are provided with guide grooves 3-4-5, so that the slippage of warps can be prevented.

As shown in fig. 18, the support plate 3-6 is T-shaped, the cross bar is provided with a plurality of through holes 3-6-1, and the vertical rod is provided with a vertical through groove 3-6-2; the variable-speed guide roller 3-4 is arranged in the through hole 3-6-1 and the through groove 3-6-2, and when the position of the variable-speed guide roller 3-4 in the middle needs to be adjusted, the position of the variable-speed guide roller can be adjusted up and down in the through groove 3-6-2.

A method of winding an overmolding device in accordance with the fiber-reinforced composite tape, comprising the steps of: the warp yarn bypasses the variable speed guide roller 3-4 of the guide part 3, enters the winding disc shaft 2-11 of the winding part 2, is integrated into a row at the yarn outlet hole 2-16-1 of the yarn collecting plate 2-16, the winding disc 2-7 rotates under the drive of the drive device, the weft yarn on the yarn cylinder shaft 2-6 has certain tension under the action of the resistor 2-5, passes through the yarn inlet head 2-8 and is led out by the yarn outlet head 2-13, and is tightly wound on the surface of the warp yarn which passes through the yarn collecting plate 2-16 to form the winding and cladding forming of the composite material belt.

It should be understood that although the present description has been described in terms of various embodiments, not every embodiment includes only a single embodiment, and such description is for clarity purposes only, and those skilled in the art will recognize that the embodiments described herein may be combined as suitable to form other embodiments, as will be appreciated by those skilled in the art.

The above-listed detailed description is only a specific description of a possible embodiment of the present invention, and they are not intended to limit the scope of the present invention, and equivalent embodiments or modifications made without departing from the technical spirit of the present invention should be included in the scope of the present invention.