阅读说明：本技术 一种可高效率制作底台纸的模切机及其使用方法 (Die cutting machine capable of efficiently manufacturing bottom table paper and using method thereof ) 是由 安振平 刘彦波 吴波 赵相文 樊德洲 马红军 吴春华 马登斌 方炜 孙怀喜 丁向 于 2021-07-15 设计创作，主要内容包括：本发明公开了一种可高效率制作底台纸的模切机及其使用方法,涉及纸张生产技术领域。本发明包括机架、定位机构、模切机构和清废机构,机架的顶部凹槽内设置有工作台,机架的顶部沿台纸传输方向分别设置有定位机构、模切机构和清废机构；定位机构包括定位龙门架和定位组件；模切机构包括模切龙门架、气缸、升降架和模切组件。本发明通过设置多个定位组件、多个模切组件和多个支T型风管,使得模切机可同时对多个台纸进行模切,从而可大大提高模切效率,且定位组件和模切组件可调节式设计,使得该设备能适应不同宽度、厚度台纸的使用需求,解决了现有的制作底台纸的模切机效率低下,且调节不便,难以适应不同规格纸张的问题。(The invention discloses a die-cutting machine capable of efficiently manufacturing bottom paper and a using method thereof, and relates to the technical field of paper production. The paper cutting machine comprises a rack, a positioning mechanism, a die cutting mechanism and a waste cleaning mechanism, wherein a working table is arranged in a groove in the top of the rack, and the positioning mechanism, the die cutting mechanism and the waste cleaning mechanism are respectively arranged on the top of the rack along the conveying direction of a piece of paper; the positioning mechanism comprises a positioning portal frame and a positioning assembly; the die cutting mechanism comprises a die cutting portal frame, an air cylinder, a lifting frame and a die cutting assembly. According to the invention, the die cutting machine can simultaneously die cut a plurality of pieces of table paper by arranging the plurality of positioning assemblies, the plurality of die cutting assemblies and the plurality of T-shaped air pipes, so that the die cutting efficiency can be greatly improved, and the positioning assemblies and the die cutting assemblies are designed in an adjustable manner, so that the equipment can adapt to the use requirements of the table paper with different widths and thicknesses, and the problems that the existing die cutting machine for manufacturing the bottom table paper is low in efficiency, inconvenient to adjust and difficult to adapt to paper with different specifications are solved.)

1. The utility model provides a but cross cutting machine of high efficiency preparation base paper, includes frame (1), positioning mechanism (3), die cutting mechanism (4) and clear useless mechanism (5), its characterized in that: a working table (2) is arranged in a groove in the top of the rack (1), and a positioning mechanism (3), a die cutting mechanism (4) and a waste cleaning mechanism (5) are respectively arranged on the top of the rack (1) along the conveying direction of the table paper;

the positioning mechanism (3) comprises a positioning portal frame (31) and positioning components (32), the positioning portal frame (31) is fixed on the rack (1), and four positioning components (32) are arranged on a beam of the positioning portal frame (31);

the die cutting mechanism (4) comprises a die cutting portal frame (41), an air cylinder (42), a lifting frame (43) and die cutting components (45), the die cutting portal frame (41) is fixed on the rack (1), the air cylinder (42) is fixed at the top of a cross beam of the die cutting portal frame (41), a piston rod of the air cylinder (42) is fixedly connected with the top of the lifting frame (43), and the lifting frame (43) is provided with four die cutting components (45);

clear useless mechanism (5) are including clear useless portal frame (51), air exhauster (52), box (53) and tuber pipe subassembly (54), clear useless portal frame (51) are fixed in frame (1), the crossbeam top of clear useless portal frame (51) is fixed with air exhauster (52), the crossbeam bottom of clear useless portal frame (51) is fixed with box (53), be provided with tuber pipe subassembly (54) in box (53).

2. The die cutting machine capable of efficiently manufacturing the base paper according to claim 1, wherein the positioning assembly (32) comprises a T-shaped frame (321), a first bolt (322) and a rotating roller (323), the top of the T-shaped frame (321) is in sliding fit with the bottom of a cross beam of the positioning portal frame (31) and is locked by the first bolt (322), and the bottom of the T-shaped frame (321) is rotatably provided with a plurality of rotating rollers (323) which are distributed at equal intervals.

3. The die cutting machine capable of efficiently manufacturing the base paper according to claim 2, wherein a first waist hole (311) and a first graduated scale (312) are respectively arranged on the lateral side of a cross beam of the positioning portal frame (31), the first graduated scale (312) is arranged above the first waist hole (311), and the first bolt (322) penetrates through the first waist hole (311).

4. The die cutting machine capable of efficiently manufacturing the base paper is characterized in that the die cutting mechanism (4) further comprises four guide posts (44), the four guide posts (44) are respectively fixed at four corners of the top of the lifting frame (43), and the guide posts (44) penetrate through a cross beam of the die cutting portal frame (41).

5. The die cutting machine capable of efficiently manufacturing base paper according to claim 1, wherein the die cutting assembly (45) comprises a top mounting seat (451), a bottom mounting seat (456) and a die cutting knife (457), the top of the top mounting seat (451) is in sliding fit with the bottom of the lifting frame (43) and is locked through a second bolt (452), the bottom of the top mounting seat (451) is locked with the top of the bottom mounting seat (456) through a third bolt (455), and the die cutting knife (457) is installed at the bottom of the bottom mounting seat (456).

6. The die cutting machine capable of efficiently manufacturing the base paper according to claim 5, wherein a second waist hole (431) and a second graduated scale (432) are respectively arranged on the side surfaces of the lifting frame (43), the second graduated scale (432) is arranged above the second waist hole (431), and the second bolt (452) penetrates through the second waist hole (431).

7. The die cutting machine capable of efficiently manufacturing the bottom paper according to claim 5, wherein a third waist hole (453) and a third graduated scale (454) are respectively arranged on the side surface of the top mounting seat (451), and the third bolt (455) penetrates through the third waist hole (453).

8. The die cutting machine capable of efficiently manufacturing the base paper according to claim 1, wherein the air duct assembly (54) comprises a main T-shaped air duct (541), a branch T-shaped air duct (542), electromagnetic valves (543), short pipes (544) and a gas collecting hood (545), the top ends of the vertical pipes of the main T-shaped air duct (541) are fixedly connected with the inlet of the exhaust fan (52), the bottom of the horizontal pipe of the main T-shaped air duct (541) is provided with a plurality of branch T-shaped air ducts (542) which are distributed at equal intervals, the vertical pipes of the branch T-shaped air duct (542) are provided with the electromagnetic valves (543), the bottom of the horizontal pipe of the branch T-shaped air duct (542) is provided with a plurality of short pipes (544) which are distributed at equal intervals, and the short pipes (544) penetrate through the bottom surface of the box body (53) and the end portions of the short pipes are fixed with the gas collecting hood (545).

9. The use method of the die-cutting machine capable of efficiently manufacturing the base paper is characterized by comprising the following steps of:

s1: selecting the number of the table paper which is die-cut simultaneously based on actual production requirements, and installing a proper number of positioning assemblies (32) and die-cutting assemblies (45) based on the number of the table paper;

s2: adjusting the distance between the positioning assemblies (32) and the position of the die cutting assembly (45) based on the width of the table paper to be die cut;

s3: installing a die cutting knife (457) with a proper shape based on the die cutting shape requirement, and adjusting the height of the die cutting knife (457) of the corresponding die cutting assembly (45) based on the thickness of the table paper to be die cut;

s4: opening corresponding electromagnetic valves (543) based on the number and positions of the table papers;

s5: the table paper to be die-cut continuously moves on the workbench (2) under the action of the winding and unwinding roller, the table paper is limited through the positioning mechanism (3), the table paper is prevented from moving, the table paper is die-cut through the die-cutting mechanism (4), the table paper is cut into a certain shape in a rolling mode, and finally waste scraps generated in the die-cutting process are sucked away through the waste removing mechanism (5).

Technical Field

The invention belongs to the technical field of paper production, and particularly relates to a die-cutting machine capable of efficiently manufacturing base paper and a using method thereof.

Background

The table paper is a design paper marked with various page specifications, sizes and page contents used in a printing factory, the table paper specifies the arrangement of all parts in a page, is the basis of makeup work, determines the plate making and printing quality of a printing part to a great extent, is drawn into thin and straight vertical lines, right angles and middle lines by ink lines according to the size of printing paper and the size of a printing plate roll, and draws the positions of cutting lines, screen printing paper, cuts, notches, plate opening lines and page numbers, and the table paper is required to be subjected to die cutting in the production process of the table paper.

Through the retrieval, notice No. CN211806601U, notice date 2020.10.30 discloses paper is cross cutting machine for printed matter, including cross cutting mechanism, receiving mechanism, the last feed mechanism that installs of cross cutting mechanism, feed mechanism includes a conveying frame, a motor, a conveyer belt, a conveying frame forward-mounted have a motor, a conveying frame inboard is provided with a conveyer belt, install electric telescopic handle on the conveying frame, the last guide frame that installs of electric telescopic handle, be provided with the guide wheel on the guide frame.

The patent has the following disadvantages:

1. the paper die-cutting machine has low efficiency, and is difficult to simultaneously die-cut a plurality of pieces of paper;

2. the paper die-cutting machine is inconvenient to adjust and difficult to adapt to die cutting of paper with different specifications.

Therefore, the existing paper die cutting machine cannot meet the requirements in practical use, so that an improved technology is urgently needed in the market to solve the problems.

Disclosure of Invention

The invention aims to provide a die-cutting machine capable of efficiently manufacturing base paper and a using method thereof.

In order to solve the technical problems, the invention is realized by the following technical scheme:

the invention relates to a die-cutting machine capable of efficiently manufacturing bottom table paper and a using method thereof, and the die-cutting machine comprises a rack, a positioning mechanism, a die-cutting mechanism and a waste cleaning mechanism, wherein a working table is arranged in a groove at the top of the rack, and the positioning mechanism, the die-cutting mechanism and the waste cleaning mechanism are respectively arranged at the top of the rack along the conveying direction of the table paper;

the positioning mechanism comprises a positioning portal frame and positioning components, the positioning portal frame is fixed on the rack, and four positioning components are arranged on a beam of the positioning portal frame;

the die cutting mechanism comprises a die cutting portal frame, an air cylinder, a lifting frame and die cutting components, the die cutting portal frame is fixed on the rack, the air cylinder is fixed at the top of a cross beam of the die cutting portal frame, a piston rod of the air cylinder is fixedly connected with the top of the lifting frame, and the lifting frame is provided with four die cutting components;

clear useless mechanism is including clear useless portal frame, air exhauster, box and tuber pipe subassembly, clear useless portal frame is fixed in the frame, the crossbeam top of clear useless portal frame is fixed with the air exhauster, the crossbeam bottom of clear useless portal frame is fixed with the box, be provided with the tuber pipe subassembly in the box.

Further, locating component includes T type frame, first bolt and changes the roller, the top of T type frame and the crossbeam bottom sliding fit of location portal frame and through first bolt locking, the bottom of T type frame is rotated and is provided with the commentaries on classics roller that a plurality of equidistant distributes, changes the side contact of roller and bench paper, through the commentaries on classics roller of bench paper both sides, carries on spacingly to the bench paper.

Furthermore, a first waist hole and a first graduated scale are respectively arranged on the lateral side of the beam of the positioning portal frame, the first graduated scale is arranged above the first waist hole, and the first bolt penetrates through the first waist hole.

Furthermore, the die-cutting mechanism further comprises four guide pillars which are respectively fixed at four corners of the top of the lifting frame and penetrate through a cross beam of the die-cutting portal frame, so that the guide pillars play a role in guiding and the lifting stability of the lifting frame is improved.

Further, the die cutting assembly comprises a top mounting seat, a bottom mounting seat and a die cutting rule, the top of the top mounting seat is in sliding fit with the bottom of the lifting frame and is locked through a second bolt, the bottom of the top mounting seat is locked with the top of the bottom mounting seat through a third bolt, and the die cutting rule is installed at the bottom of the bottom mounting seat.

Furthermore, a second waist hole and a second graduated scale are respectively arranged on the side face of the lifting frame, the second graduated scale is arranged above the second waist hole, and the second bolt penetrates through the second waist hole.

Furthermore, a third waist hole and a third graduated scale are respectively arranged on the side surface of the top mounting seat, and the third bolt penetrates through the third waist hole.

Further, the tuber pipe subassembly includes main T type tuber pipe, branch T type tuber pipe, solenoid valve, nozzle stub and gas collecting hood, the standpipe top of main T type tuber pipe and the import fixed connection of air exhauster, the violently pipe bottom of violently managing of main T type tuber pipe is provided with a plurality of equidistant distribution's branch T type tuber pipe, be provided with the solenoid valve on the standpipe of branch T type tuber pipe, the violently pipe bottom of branch T type tuber pipe is provided with a plurality of equidistant distribution's nozzle stub, the nozzle stub passes the bottom surface of box and its end fixing has the gas collecting hood.

The invention also provides a use method of the die-cutting machine capable of efficiently manufacturing the bottom paper, which comprises the following steps:

s1: selecting the number of the table papers subjected to die cutting simultaneously based on actual production requirements, and installing a proper number of positioning assemblies and die cutting assemblies based on the number of the table papers;

s2: adjusting the distance between the positioning assemblies and the position of the die cutting assembly based on the width of the table paper to be die cut;

s3: based on the shape requirement of die cutting, installing die cutting cutters with proper shapes, and adjusting the heights of the die cutting cutters of the corresponding die cutting assemblies based on the thickness of the table paper to be die cut;

s4: opening corresponding electromagnetic valves based on the number and the positions of the table papers;

s5: the table paper to be die-cut continuously moves on the workbench under the action of the winding and unwinding roller, the table paper is limited through the positioning mechanism, the table paper is prevented from moving, the table paper is die-cut through the die-cutting mechanism, the table paper is cut into a certain shape through rolling, and finally, scraps generated in the die-cutting process are sucked away through the scrap removing mechanism.

The invention has the following beneficial effects:

1. according to the invention, the die-cutting machine can simultaneously die-cut a plurality of pieces of table paper by arranging the plurality of positioning assemblies, the plurality of die-cutting assemblies and the plurality of T-shaped air pipes, so that the die-cutting efficiency can be greatly improved.

2. According to the invention, the first waist hole, the first graduated scale and the first bolt are arranged, so that the position of the positioning assembly on the positioning portal frame can be freely adjusted, and the positioning mechanism can meet the use requirements of table papers with different widths.

3. According to the invention, the position of the die cutting assembly on the lifting frame can be freely adjusted by arranging the second waist hole, the second graduated scale and the second bolt, so that the die cutting mechanism can meet the use requirements of table papers with different widths, and the height of the die cutting knife can be freely adjusted by arranging the third waist hole, the third graduated scale and the third bolt, so that the die cutting mechanism can meet the use requirements of the table papers with different thicknesses.

Drawings

In order to more clearly illustrate the technical solutions of the embodiments of the present invention, the drawings used in the description of the embodiments will be briefly introduced below, and it is obvious that the drawings in the following description are only some embodiments of the present invention, and it is obvious for those skilled in the art that other drawings can be obtained according to the drawings without creative efforts.

FIG. 1 is a schematic front view of the overall structure of the present invention;

FIG. 2 is a schematic view of the back side of the overall structure of the present invention;

FIG. 3 is a schematic view of the positioning mechanism of the present invention;

FIG. 4 is a schematic structural view of a die-cutting mechanism of the present invention;

FIG. 5 is an exploded view of the die cut component of the present invention;

FIG. 6 is a schematic structural view of a waste removing mechanism according to the present invention;

FIG. 7 is a schematic view of the air duct assembly of the present invention.

In the drawings, the components represented by the respective reference numerals are listed below:

1. a frame; 2. a work table; 3. a positioning mechanism; 4. a die-cutting mechanism; 5. a waste cleaning mechanism; 31. positioning a portal frame; 32. a positioning assembly; 41. die cutting a portal frame; 42. a cylinder; 43. a lifting frame; 44. a guide post; 45. a die cutting assembly; 51. clearing waste portal frames; 52. an exhaust fan; 53. a box body; 54. an air duct assembly; 311. a first waist hole; 312. a first scale; 321. a T-shaped frame; 322. a first bolt; 323. rotating the roller; 431. a second waist hole; 432. a second scale; 451. a top mount; 452. a second bolt; 453. a third waist hole; 454. a third scale; 455. a third bolt; 456. a bottom mounting base; 457. a die-cutting rule; 541. a main T-shaped air duct; 542. a T-shaped air pipe is branched; 543. an electromagnetic valve; 544. a short pipe; 545. and a gas-collecting hood.

Detailed Description

The technical solution in the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present invention.

Referring to fig. 1-2, the present invention is a die cutting machine capable of efficiently manufacturing bottom paper, including a frame 1, a positioning mechanism 3, a die cutting mechanism 4 and a waste cleaning mechanism 5, wherein a working table 2 is disposed in a groove at the top of the frame 1, and the positioning mechanism 3, the die cutting mechanism 4 and the waste cleaning mechanism 5 are respectively disposed at the top of the frame 1 along a paper conveying direction.

Wherein as shown in fig. 3, positioning mechanism 3 includes location portal frame 31 and locating component 32, location portal frame 31 is fixed in frame 1, be provided with four locating component 32 on the crossbeam of location portal frame 31, locating component 32 includes T type frame 321, first bolt 322 and commentaries on classics roller 323, the top of T type frame 321 and the crossbeam bottom sliding fit of location portal frame 31 and lock through first bolt 322, the bottom of T type frame 321 rotates and is provided with the commentaries on classics roller 323 of a plurality of equidistant distribution, the crossbeam side of location portal frame 31 is provided with first waist hole 311 and first scale 312 respectively, first scale 312 sets up the top at first waist hole 311, first bolt 322 runs through in first waist hole 311.

When positioning mechanism 3 specifically uses, it is spacing to the platform paper through the commentaries on classics roller 323 of platform paper both sides, avoid the platform paper to shift at the cross cutting in-process, influence the cross cutting quality, when positioning mechanism 3 need carry on spacingly to the platform paper of different width, need adjust adjacent positioning mechanism 3's interval, loosen first bolt 322, first bolt 322 can remove along first waist hole 311 this moment, and then drive the crossbeam removal of whole locating component 32 along location portal frame 31, look over the interval through first scale 312, after the interval is accurate, it can to tighten first bolt 322 again.

Wherein as shown in fig. 4, the die cutting mechanism 4 includes a die cutting portal frame 41, a cylinder 42, a lifting frame 43 and die cutting components 45, the die cutting portal frame 41 is fixed on the frame 1, the cylinder 42 is fixed at the top of a cross beam of the die cutting portal frame 41, a piston rod of the cylinder 42 is fixedly connected with the top of the lifting frame 43, four die cutting components 45 are arranged on the lifting frame 43, the die cutting mechanism 4 further includes four guide pillars 44, the four guide pillars 44 are respectively fixed at four corners at the top of the lifting frame 43, and the guide pillars 44 penetrate through the cross beam of the die cutting portal frame 41, when the die cutting mechanism 4 is specifically used, the lifting frame 43 is driven to descend by the cylinder 42, the lifting frame 43 drives the plurality of die cutting components 45 to descend, thereby realizing die cutting of a plurality of table papers simultaneously, and greatly improving the die cutting efficiency.

As shown in fig. 5, the die cutting assembly 45 includes a top mounting base 451, a bottom mounting base 456 and a die cutting blade 457, wherein the top of the top mounting base 451 is slidably fitted to the bottom of the lifting frame 43 and is locked by a second bolt 452, the bottom of the top mounting base 451 is locked to the top of the bottom mounting base 456 by a third bolt 455, and the die cutting blade 457 is mounted at the bottom of the bottom mounting base 456.

As shown in fig. 5, the crane 43 is provided with a second waist hole 431 and a second graduated scale 432 on the side surface thereof, the second graduated scale 432 is disposed above the second waist hole 431, the second bolt 452 is inserted into the second waist hole 431, the top mount 451 is provided with a third waist hole 453 and a third graduated scale 454 on the side surface thereof, and the third bolt 455 is inserted into the third waist hole 453.

When the die cutting assembly 45 is adjusted in position, the second bolt 452 is loosened, the second bolt 452 can move along the second waist hole 431, the whole die cutting assembly 45 is driven to move along the lifting frame 43, the position is checked through the second graduated scale 432, the second bolt 452 is screwed down after the position is accurate, when the height of the die cutting rule 457 is adjusted, the third bolt 455 is loosened, the third bolt 455 can move along the third waist hole 453, the bottom mounting seat 456 and the die cutting rule 457 are driven to move, the height is checked through the third graduated scale 454, and the third bolt 455 is screwed down after the height is adjusted to a proper height.

As shown in fig. 6, the waste cleaning mechanism 5 includes a waste cleaning gantry 51, an exhaust fan 52, a box 53 and an air duct assembly 54, the waste cleaning gantry 51 is fixed on the rack 1, the exhaust fan 52 is fixed on the top of a cross beam of the waste cleaning gantry 51, the box 53 is fixed on the bottom of the cross beam of the waste cleaning gantry 51, and the air duct assembly 54 is arranged in the box 53.

As shown in fig. 7, the duct assembly 54 includes a main T-shaped duct 541, a branch T-shaped duct 542, an electromagnetic valve 543, a plurality of branch T-shaped ducts 542 distributed at equal intervals, the vertical duct of the branch T-shaped duct 541 is fixedly connected to the inlet of the exhaust fan 52, the bottom of the horizontal duct of the main T-shaped duct 541 is provided with the plurality of branch T-shaped ducts 542 distributed at equal intervals, the vertical duct of the branch T-shaped duct 542 is provided with the electromagnetic valve 543, the bottom of the horizontal duct of the branch T-shaped duct 542 is provided with the plurality of branch ducts 544 distributed at equal intervals, the branch ducts 544 penetrates through the bottom of the box 53 and the end of the branch ducts 545 is fixed with the gas collecting hood 545.

When the waste cleaning mechanism 5 is used specifically, based on the number and position of the table paper, the corresponding electromagnetic valve 543 is opened, and under the action of the exhaust fan 52, the waste generated in the die cutting process is extracted through the gas collecting hood 545, the short pipe 544, the branch T-shaped air pipe 542, the main T-shaped air pipe 541 and the exhaust fan 52, and then is treated in a centralized manner.

The invention also provides a use method of the die-cutting machine capable of efficiently manufacturing the bottom paper, which comprises the following steps:

s1: based on actual production needs, selecting the number of the table papers which are die-cut simultaneously, and installing a proper number of positioning assemblies 32 and die-cutting assemblies 45 based on the number of the table papers;

s2: adjusting the distance between the positioning assemblies 32 and the position of the die cutting assembly 45 based on the width of the table paper to be die cut;

s3: installing a die-cutting cutter 457 with a proper shape based on the die-cutting shape requirement, and adjusting the height of the die-cutting cutter 457 of the corresponding die-cutting assembly 45 based on the thickness of the table paper to be die-cut;

s4: opening corresponding electromagnetic valves 543 based on the number and positions of the table papers;

s5: the table paper to be die-cut continuously moves on the workbench 2 under the action of the winding and unwinding roller, the table paper is limited through the positioning mechanism 3, the table paper is prevented from moving, the table paper is die-cut through the die-cutting mechanism 4, the table paper is cut into a certain shape in a rolling mode, and finally, waste scraps generated in the die-cutting process are sucked away through the waste removing mechanism 5.

The above are only preferred embodiments of the present invention, and the present invention is not limited thereto, and any modification, equivalent replacement, and improvement made to the technical solutions described in the above embodiments, and to some of the technical features thereof, are included in the scope of the present invention.