Element structure for forming semiconductor element with inclined contact
阅读说明:本技术 形成具有倾斜接触件的半导体元件的元件结构 (Element structure for forming semiconductor element with inclined contact ) 是由 索尼·瓦吉斯 安东尼·雷诺 摩根·艾文斯 约翰·哈塔拉 约瑟·欧尔森 于 2018-11-27 设计创作,主要内容包括:一种存储器元件可包括至少部分地设置在第一水平中的有源元件区。存储器元件可包括至少部分地设置在高于第一水平的第二水平中的存储电容器,其中第一水平及第二水平平行于衬底平面。存储器元件还可包括接触通孔,接触通孔在存储电容器与有源元件区之间延伸,且相对于衬底平面的垂线界定非零度的倾斜角。(A memory element may include an active element region disposed at least partially in a first level. The memory element may include a storage capacitor disposed at least partially in a second level higher than the first level, wherein the first level and the second level are parallel to the substrate plane. The memory element can also include a contact via extending between the storage capacitor and the active element region and defining a non-zero degree tilt angle with respect to a perpendicular to the substrate plane.)
1. A memory element, comprising:
an active element region at least partially disposed in a first level;
a storage capacitor disposed at least partially in a second level higher than the first level, wherein the first level and the second level are parallel to a substrate plane; and
a contact via extending between the storage capacitor and the active element region and defining a non-zero degree tilt angle with respect to a perpendicular to the substrate plane.
2. The memory element according to claim 1, wherein the storage capacitor forms a non-complete overlap with the active element region in the substrate plane from a plan view perspective.
3. The memory element according to claim 1, wherein the storage capacitor does not form an overlap with the active element region in the substrate plane from a plan view perspective.
4. The memory element defined in claim 1, wherein an entire bottom portion of the contact via overlaps the active element region.
5. The memory element defined in claim 1, wherein an entire top portion of the contact via overlaps the storage capacitor.
6. The memory element of claim 1, wherein the non-zero degree of tilt angle is less than 15 degrees.
7. The memory element of claim 1, wherein the active element region and the storage capacitor form part of a Dynamic Random Access Memory (DRAM) cell, wherein the DRAM cell forms part of a DRAM element, wherein the DRAM element comprises 6F2And (5) structure.
8. The memory element of claim 1, wherein the contact via is at least partially disposed in a third level extending between the first level and the second level.
9. The memory element of claim 1, wherein the active element region and the storage capacitor form a portion of a Dynamic Random Access Memory (DRAM) cell, wherein the contact via extends through a digit line level of the dynamic random access memory cell comprising a digit line.
10. A method of fabricating a semiconductor device, comprising:
forming an active element region in a first level of the semiconductor element;
forming a contact via contacting the active element region, the contact via forming a non-zero degree tilt angle with respect to a perpendicular to a substrate plane; and
forming a storage capacitor at least partially in a second level of the semiconductor element higher than the first level, wherein the storage capacitor contacts the contact via.
11. The method of claim 10, wherein the storage capacitor does not form an overlap with the active element region in the substrate plane from a plan view perspective.
12. The method of claim 10, wherein the active element region and the storage capacitor form a portion of a Dynamic Random Access Memory (DRAM) cell, wherein the contact via extends through a digit line level of the dynamic random access memory cell including a digit line without contacting the digit line.
13. The method of claim 10, wherein forming the contact via comprises:
disposing a substrate comprising the active element region in a process chamber adjacent to a plasma chamber;
extracting an ion beam from the plasma chamber into the process chamber through an extraction aperture, wherein the ion beam forms a trace defining a non-zero angle of incidence with respect to the substrate plane; and
performing at least one scan, wherein the substrate is scanned relative to the extraction aperture while the substrate is exposed to the ion beam.
14. The method of claim 13, further comprising:
forming an insulator on the active element region before forming the contact via; and
forming a mask on the insulator, the mask defining a plurality of openings defining a first opening, wherein the ion beam forms the contact via by etching the insulator through the first opening using a reactive ion beam etching process.
15. A component structure comprising:
a first element disposed in a first element level;
a second element disposed in a second element level higher than the first element level; and
a contact via extending between the first element and the second element and defining a non-zero degree tilt angle with respect to a perpendicular to a substrate plane.
Technical Field
Embodiments of the present invention relate to semiconductor device structures, and more particularly, to the structure and processing of memory devices including dynamic random access devices.
Background
As semiconductor devices, including logic and memory devices, such as Dynamic Random Access Memory (DRAM) devices, are scaled to smaller dimensions, the ability of device patterning to improve from the smaller dimensions is increasingly limited. For example, in present day dynamic random access memory devices, known architectures include the so-called 8F2Structure and 6F2Structure (architecture), etc. Although 6F2Architecture offering ratio 8F2Higher element density and greater speed are architected, however the ability to form memory elements with appropriate properties is compromised due at least in part to patterning issues, such as overlay. As an example, 6F due to the shrinking size of DRAM cells2The architecture makes it difficult to form electrical contact between the access transistor and the structure above the access transistor, such as a bit line or a storage node capacitor. For example, the storage node capacitor may be formed in a much higher level than the level including the access transistor. In order to form the electrical connection between the storage capacitor and the access transistor, it may be desirable to form structures such as vias that pass through multiple levels including a bit line level (bit line level) and a bit line contact level (bit line contact level). The contact vias may not be properly located due to the crowding between the bit lines, word lines, and the active area forming the access transistorsThe ground contacts the active region of the transistor. For example, to avoid overlap with the bit line, the contact vias may be placed at locations of overlap between the contact vias and the storage capacitors and overlap between the contact vias and the active regions of the access transistors may be less than ideal.
In view of these and other considerations, the present disclosure is provided.
Disclosure of Invention
In one embodiment, a memory element may include an active element region disposed at least partially in a first level. The memory element may include a storage capacitor disposed at least partially in a second level higher than the first level, wherein the first level and the second level are parallel to the substrate plane. The memory element can also include a contact via extending between the storage capacitor and the active element region and defining a non-zero degree tilt angle with respect to a perpendicular to the substrate plane.
In another embodiment, a method of fabricating a semiconductor device may include forming an active device region in a first level of the semiconductor device. The method may also include forming a contact via. The contact via contacts the active device region. The contact via forms a non-zero degree tilt angle with respect to a perpendicular to the plane of the substrate. The method may further include forming a storage capacitor at least partially in a second level of the semiconductor element higher than the first level, wherein the storage capacitor contacts the contact via.
In another embodiment, an element structure may include a first element disposed in a first element level and a second element disposed in a second element level higher than the first element level. The element structure may also include a contact via extending between the first element and the second element and defining a non-zero degree tilt angle with respect to a perpendicular to the substrate plane.
Drawings
Fig. 1A illustrates a top perspective view of a component structure according to an embodiment of the present disclosure.
FIG. 1B shows a top perspective view of the component structure shown in FIG. 1B, rotated slightly from the perspective of FIG. 1B.
FIG. 1C shows a side view of a portion of the cell structure shown in FIG. 1A.
Fig. 1D shows a top plan view of a portion of the cell structure shown in fig. 1A.
Fig. 1E illustrates a top plan view of a cell structure according to further embodiments of the present disclosure.
Fig. 2A-2D illustrate element structures at various stages of fabrication according to some embodiments of the present disclosure.
Fig. 3A illustrates a side view of an apparatus according to an embodiment of the present disclosure.
FIG. 3B shows a top plan view of a portion of the apparatus shown in FIG. 3A.
FIG. 3C illustrates an enlarged top plan view of a detail of the mask geometry shown in FIG. 3B.
Fig. 4 illustrates a top plan view of a component structure according to an embodiment of the present disclosure.
FIG. 5 illustrates an exemplary process flow according to further embodiments of the present disclosure.
Detailed Description
Embodiments of the present invention will now be described more fully hereinafter with reference to the accompanying drawings, in which some embodiments are shown. The subject matter of the present disclosure may be embodied in many different forms and should not be construed as limited to the embodiments set forth herein. These embodiments are provided so that this disclosure will be thorough and complete, and will fully convey the scope of the subject matter to those skilled in the art. In the drawings, like numbering represents like elements throughout.
Embodiments of the present invention provide novel techniques and substrate structures to form elements including memory elements formed in a semiconductor substrate. These techniques may be particularly useful for forming dynamic random access memory elements, although other elements may also be formed in accordance with embodiments of the present disclosure. These other elements may include NAND (NAND) elements (including three-dimensional NAND elements (3DNAND)), NOR (NOR) elements, X-point memories (X-point memories), and logic elements, as well as packaging structures, where a common feature is that the linking of different components in different levels of a given element is the use of slanted vias. In various embodiments, the slanted via may be constructed in a dielectric material, polysilicon, or silicon, such as a Through Silicon Via (TSV). The embodiments are not limited in this context. Various non-limiting embodiments are particularly applicable to implementations in which a component in a first level of an element (e.g., a dynamic random access memory storage capacitor) is linked to another component in a different level of the element (e.g., an access transistor).
According to various embodiments, a memory element may comprise an active element region located in an active level (active level) and a storage capacitor located in a capacitor level (capacitor level) above the active level. Advantageously, as described below, the angled contact vias are also provided to form angled contacts extending between the storage capacitors and the active device region, wherein the angled contact vias define a non-zero degree angle of inclination with respect to a perpendicular to a device plane (device plane) as defined by the active level and the storage capacitor level. As described below, such element structures and related element structures may improve element performance by facilitating better overlap between elements that are in contact with each other at different levels.
Referring now to fig. 1A and 1B, two top perspective views of a
The
The
As shown in more detail in fig. 1C, the contact via 106 is sloped, meaning that the contact via 106 defines a non-zero degree angle of inclination, shown as θ, with respect to a perpendicular 122 to the plane of the substrate (defined in this case as the X-Z plane). This structure is in contrast to known dynamic random access memory contact vias that extend vertically between different levels, meaning at zero tilt angle relative to the vertical 122.
Fig. 1D illustrates a top plan view of a portion of the
As shown in fig. 1D, the
Fig. 1E provides a top plan view of an implementation of the element structure 160 according to some embodiments of the present disclosure. The device structure 160 is implemented as 6F2Dynamic random access memory architecture in which
Fig. 2A-2D illustrate the element structure 200 at various stages of fabrication according to some embodiments of the present disclosure. The sequence begins at the stage of fabrication of the memory device of fig. 2A, where the active device region and the transistor gates have been fabricated. The sequence shown in fig. 2A to 2D is performed by forming the inclined via hole and ends before forming the storage capacitor. In fig. 2A, an insulator 202 is disposed over the
Referring to fig. 2B, the
Referring now to fig. 2C, a subsequent situation is shown in which the tilted ions 208 are directed to the
Referring now to fig. 2D, therein is shown the situation after completion of the directional reactive ion beam etching operation shown in fig. 2C. At this element formation stage, angled contact vias, shown as contact via 210, have been made within insulator 202. The contact vias 210 extend at a non-zero degree oblique angle with respect to the perpendicular 122 to the X-Y plane. The contact via 210 extends to expose the
Referring now to FIG. 3A, a
During a tilted reactive ion beam etching operation, an
In various embodiments, for example,
In the example shown in fig. 3B, the
As also shown in fig. 3B, the
As also shown in fig. 3B and 3C, the
In other embodiments of the method and device structure, a set of storage capacitors may be arranged in an array in which different capacitors are tilted in different directions. Fig. 4 illustrates a top plan view of a
To produce the structure shown in FIG. 4, the
Fig. 5 illustrates an exemplary process flow 500 according to an embodiment of the present disclosure. In block 502, an active device region is formed in a first level of semiconductor devices (e.g., in a dynamic random access memory structure). In block 504, a contact via is formed, wherein the contact via contacts the active device region and extends at a non-zero angle of incidence with respect to a perpendicular to the plane of the substrate. In block 506, a digit line is formed over the active device region, wherein the digit line is electrically coupled to the active device region, wherein the contact via does not contact the digit line. Notably, the contact vias may extend through multiple levels. At block 508, a storage capacitor is formed at least partially in a second level of the semiconductor device above the first level, wherein the storage capacitor is in electrical contact with the contact via.
Embodiments of the present invention provide various advantages over known device structures including memory devices, such as dynamic random access memory devices. For one advantage, the use of angled vias increases the contact area between different element structures so that element structures disposed in different levels do not align with each other, such as memory structures where the storage capacitor is not directly aligned over the active element region. Accordingly, using the inclined contact via, the entire top portion of the contact via may overlap the storage capacitor, while the entire bottom portion of the contact via overlaps the active element region. Another advantage is placement flexibility of a first element structure in a first level relative to placement of a second element structure in a second level. For example, the storage capacitor in the capacitor level may be shifted in the X-Y plane relative to the active element region in the active level because the contact vias connecting the storage capacitor with the active element region may compensate for the shift by the corners of the contact vias.
The scope of the present disclosure is not limited to the specific embodiments described herein. Indeed, other various embodiments of and modifications to the present disclosure, in addition to those described herein, will be apparent to those of ordinary skill in the art from the foregoing description and accompanying drawings. Accordingly, such other embodiments and modifications are intended to fall within the scope of the present disclosure. Moreover, the present disclosure has been set forth herein in the context of a particular implementation in a particular environment for a particular purpose, however, one of ordinary skill in the art will recognize that its usefulness is not limited thereto and that the present disclosure may be beneficially implemented in any number of environments for any number of purposes. Accordingly, the claims set forth below should be construed in view of the full breadth and spirit of the present disclosure as described herein.
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