Gear structure, and motor assembly and power tool having the same
阅读说明:本技术 齿轮结构体、和具有齿轮结构体的马达组装体以及动力工具 (Gear structure, and motor assembly and power tool having the same ) 是由 横山聪哉 于 2019-01-24 设计创作,主要内容包括:本发明提供使润滑剂更长期地维持在锥齿轮上的齿轮结构体。齿轮结构体(14)具备齿轮箱(42)、以及第一锥齿轮(44)及第二锥齿轮(46)。齿轮箱(42)具有与第二锥齿轮(46)的齿(54)对置且呈环状延伸的齿轮对置面(56)。齿轮对置面(56)具有:润滑剂接受部(60),其相对于第一锥齿轮(44)位于第二锥齿轮(46)的旋转方向上的前方侧;润滑剂涂敷部(62),其相对于润滑剂接受部(60)位于旋转方向上的前方侧,且比润滑剂接受部(60)接近该第二锥齿轮(46);以及引导部(64),其从润滑剂接受部(60)朝向润滑剂涂敷部(62)倾斜。从第一锥齿轮(44)飞散的润滑剂被润滑剂接受部(60)阻挡而一边被引导部(64)引导一边流动至润滑剂涂敷部(62),且在润滑剂涂敷部(62)被涂敷于第二锥齿轮(46)。(The invention provides a gear structure which can maintain lubricant on a bevel gear for a longer period. The gear structure (14) is provided with a gear box (42), and a first bevel gear (44) and a second bevel gear (46). The gear case (42) has a gear facing surface (56) that faces the teeth (54) of the second bevel gear (46) and extends annularly. The gear facing surface (56) has: a lubricant receiving portion (60) located on the front side in the rotation direction of the second bevel gear (46) with respect to the first bevel gear (44); a lubricant applying section (62) which is located on the front side in the rotation direction with respect to the lubricant receiving section (60) and which is closer to the second bevel gear (46) than the lubricant receiving section (60); and a guide section (64) that is inclined from the lubricant receiving section (60) toward the lubricant applying section (62). The lubricant scattered from the first bevel gear (44) flows to the lubricant application section (62) while being blocked by the lubricant receiving section (60) and being guided by the guide section (64), and is applied to the second bevel gear (46) at the lubricant application section (62).)
1. A gear structure, wherein,
the gear structure is provided with:
a gear case;
a first bevel gear rotatably disposed about a first rotation axis within the gear case; and
a second bevel gear rotatably disposed in the gear case about a second rotation axis intersecting the first rotation axis and meshing with the first bevel gear,
the gear case has a gear opposing surface that opposes the teeth of the second bevel gear in the direction of the second rotation axis and extends annularly,
the gear facing surface has: a lubricant receiving portion that is located on a front side in a rotation direction of the second bevel gear with respect to the first bevel gear and blocks lubricant that is scattered from the first bevel gear; a lubricant applying portion that is located on a front side in the rotation direction with respect to the lubricant receiving portion and is closer to the second bevel gear than the lubricant receiving portion; and a guide portion that extends from the lubricant receiving portion to the lubricant applying portion and guides the lubricant blocked by the lubricant receiving portion to the lubricant applying portion.
2. The gear structure according to claim 1,
at least the guide portion is inclined so as to approach the second bevel gear from the lubricant receiving portion toward the lubricant applying portion in the rotation direction.
3. The gear structure according to claim 1 or 2,
the lubricant applying portion is inclined so as to approach the second bevel gear toward a radially outer side of the second bevel gear.
4. The gear structure according to any one of claims 1 to 3,
the gear facing surface has a gear receiving recess portion that covers a part of the first bevel gear from the opposite side of the second bevel gear, and the lubricant receiving portion is formed so as to be connected to the gear receiving recess portion.
5. The gear structure according to claim 4,
the gear housing recess portion extends to a position closer to the second bevel gear than the lubricant receiving portion is on a rear side in the rotational direction with respect to the first bevel gear.
6. The gear structure according to any one of claims 1 to 5,
the gear case has an inner peripheral surface that extends in an annular shape in proximity to the outer peripheral surface of the second bevel gear and blocks the lubricant scattered from the second bevel gear, the gear opposing surface extends in an annular shape along the inner peripheral surface,
the gear facing surface further includes: an auxiliary lubricant applying portion that approaches the second bevel gear at a position midway from the lubricant applying portion to the first bevel gear in the rotation direction of the second bevel gear; and an auxiliary guide portion that is inclined so as to approach the second bevel gear toward the auxiliary lubricant applying portion in the rotation direction, and that guides the lubricant that is caught by the inner peripheral surface to the auxiliary lubricant applying portion.
7. A gear structure, wherein,
the gear structure is provided with:
a gear case;
a first bevel gear rotatably disposed about a first rotation axis within the gear case; and
a second bevel gear rotatably disposed in the gear case about a second rotation axis intersecting the first rotation axis and meshing with the first bevel gear,
the gear box has: an inner peripheral surface that extends in an annular shape in proximity to the outer peripheral surface of the second bevel gear and blocks the lubricant that flies off from the second bevel gear; and a gear opposing surface that opposes the teeth of the second bevel gear in the direction of the second rotation axis and extends annularly along the inner peripheral surface,
the gear facing surface has: a lubricant application section that is close to the teeth of the second bevel gear; and a guide portion that is inclined so as to approach the second bevel gear toward the lubricant application portion in a rotation direction of the second bevel gear, and that guides the lubricant that is caught by the inner peripheral surface to the lubricant application portion.
8. A motor assembly, wherein,
the motor assembly includes:
a motor having a rotating shaft;
a gear structure according to any one of claims 1 to 7, wherein the first bevel gear is coupled to the rotating shaft and driven to rotate; and
an output shaft to which the second bevel gear is fixed and which extends along the second rotation axis to an outside of the gear case.
9. A power tool in which, in a power tool,
the power tool includes the motor assembly according to claim 8, and is driven by using the motor as a power source.
Technical Field
The present invention relates to a gear structure provided with a bevel gear, a motor assembly provided with the gear structure, and a power tool provided with the motor assembly.
Background
For example, a power tool such as a piercing machine using an electric motor as a power source includes a gear structure body including a plurality of gears for transmitting a rotation output of the electric motor while reducing the speed. The gear structure has various forms, and one of them is a gear structure provided with a bevel gear.
The gear structure provided with the bevel gears includes a first bevel gear coupled to an output shaft of the motor and driven to rotate, and a second bevel gear coupled to an output side of the power tool and driven to rotate, and the first bevel gear and the second bevel gear are disposed in the gear box such that respective rotation axes thereof are substantially orthogonal to each other. In a gear structure having such bevel gears, two bevel gears may be arranged in a direction substantially perpendicular to each other, and a space in a gear box in which the bevel gears are arranged may be large (patent document 1). In order to reduce the frictional resistance between the bevel gears, the bevel gears in the gear box are coated with a lubricant such as grease.
Disclosure of Invention
Problems to be solved by the invention
The lubricant applied to the bevel gear in the gear box is gradually scattered by the centrifugal force of the rotating bevel gear, but the scattered lubricant adheres to the inner surface of the gear box and stays in this position without flowing as it is. As a result, the amount of lubricant adhering to the teeth of the bevel gears gradually decreases, the lubricity between the bevel gears decreases, and the frictional resistance increases. As a result, the teeth of the bevel gears may be worn away, and the power transmission efficiency between the bevel gears may be reduced.
In view of the problems of the prior art described above, an object of the present invention is to provide a gear structure in which a lubricant once scattered from a bevel gear is applied again to the bevel gear to maintain the lubricant on the bevel gear for a longer period of time, a motor assembly including the gear structure, and a power tool including the motor assembly.
Means for solving the problems
That is, the present invention provides a gear structure in which,
the gear structure includes:
a gear case;
a first bevel gear rotatably disposed around a first rotation axis in the gear case; and
a second bevel gear rotatably disposed in the gear case about a second rotation axis intersecting the first rotation axis and meshing with the first bevel gear,
the gear case has a gear opposing surface that extends annularly while opposing the teeth of the second bevel gear in the direction of the second rotation axis,
the gear facing surface has: a lubricant receiving portion that is located on a front side in a rotation direction of the second bevel gear with respect to the first bevel gear and blocks lubricant that is scattered from the first bevel gear; a lubricant applying portion located on a front side in the rotation direction with respect to the lubricant receiving portion and closer to the second bevel gear than the lubricant receiving portion; and a guide portion that extends from the lubricant receiving portion to the lubricant applying portion and guides the lubricant blocked by the lubricant receiving portion to the lubricant applying portion.
When the first bevel gear rotates, the lubricant adhering to the teeth of the first bevel gear gradually scatters due to centrifugal force. Particularly, on the front side in the rotation direction of the second bevel gear, the lubricant scatters from the first bevel gear toward the gear opposing surface of the gear box. In this gear structure, the lubricant receiving portion of the gear facing surface blocks at least a part of the lubricant that is scattered from the first bevel gear. The lubricant is continuously scattered from the first bevel gear, and the lubricant received by the lubricant receiving portion is pressed by the lubricant scattered later and gradually flows in the rotation direction, and reaches the lubricant applying portion while being guided by the guide portion. Since the lubricant applying portion is close to the second bevel gear, the lubricant reaching the lubricant applying portion comes into contact with the second bevel gear to be applied to the second bevel gear. The lubricant applied to the second bevel gear is also applied to the first bevel gear when the second bevel gear meshes with the first bevel gear. In this gear structure, the lubricant that once scatters from the first bevel gear passes through the guide portion from the lubricant receiving portion to reach the lubricant applying portion, and is applied to the second bevel gear and the first bevel gear. Therefore, the lubricant can be continuously maintained in the bevel gear for a longer period of time than in the conventional gear structure.
Preferably, at least the guide portion of the gear facing surface may be inclined so as to approach the second bevel gear from the lubricant receiving portion toward the lubricant applying portion in the rotation direction.
The guide portion is inclined, so that the lubricant receiving portion can be more smoothly guided to the lubricant applying portion.
Further, the lubricant applying portion may be inclined so as to approach the second bevel gear toward the radially outer side of the second bevel gear.
Specifically, the gear facing surface may have a gear housing recess portion that covers a part of the first bevel gear from the opposite side of the second bevel gear, and the lubricant receiving portion may be formed so as to be connected to the gear housing recess portion.
In this case, the gear housing recess may extend to a position closer to the second bevel gear than the lubricant receiver on a rear side in the rotation direction of the first bevel gear.
It may be preferable that,
the gear box has an inner peripheral surface which is close to the outer peripheral surface of the second bevel gear and extends annularly and blocks the lubricant flying from the second bevel gear,
the gear opposite surface extends along the inner circumferential surface in a ring shape,
the gear opposite surface is also provided with; an auxiliary lubricant applying portion that is located near the second bevel gear at a position midway from the lubricant applying portion to the first bevel gear in the rotation direction of the second bevel gear; and an auxiliary guide portion that is inclined so as to approach the second bevel gear toward the auxiliary lubricant applying portion in the rotation direction, and that guides the lubricant that is caught by the inner peripheral surface to the auxiliary lubricant applying portion.
With this configuration, the lubricant that is scattered from the second bevel gear and blocked by the inner peripheral surface of the gear case is guided by the auxiliary guide portion to reach the auxiliary lubricant applying portion, and is applied to the second bevel gear again. This can maintain the lubricant on the bevel gear for a longer period of time.
Further, the present invention provides a gear structure, wherein,
the gear structure includes:
a gear case;
a first bevel gear rotatably disposed around a first rotation axis in the gear case; and
a second bevel gear rotatably disposed in the gear case about a second rotation axis intersecting the first rotation axis and meshing with the first bevel gear,
the gear box is provided with: an inner peripheral surface which extends in an annular shape in proximity to the outer peripheral surface of the second bevel gear and blocks the lubricant scattered from the second bevel gear; and a gear opposing surface that opposes the teeth of the second bevel gear in the direction of the second rotation axis and extends annularly along the inner peripheral surface,
the gear facing surface has: a lubricant application section that is adjacent to a tooth of the second bevel gear; and a guide portion that is inclined so as to approach the second bevel gear toward the lubricant application portion in a rotation direction of the second bevel gear, and guides the lubricant that is blocked by the inner peripheral surface to the lubricant application portion.
In this gear structure, the lubricant that has splashed from the rotating second bevel gear is blocked by the inner peripheral surface of the gear case, and is pressed by the continuously splashed lubricant to gradually flow along the rotation direction of the second bevel gear, and reaches the lubricant applying portion while being guided by the inclined guide portion. Since the lubricant applying portion is close to the second bevel gear, the lubricant reaching the lubricant applying portion comes into contact with the second bevel gear to be applied to the second bevel gear. In this gear structure, the lubricant that has once scattered from the second bevel gear is guided to the lubricant applying portion by the inclined guide portion and applied to the second bevel gear again. Therefore, the lubricant can be continuously maintained in the bevel gear for a longer period of time than in the conventional gear structure.
The present invention also provides a motor assembly, wherein,
the motor assembly comprises:
a motor having a rotating shaft;
a gear structure that is the above-described gear structure, and the first bevel gear is coupled to the rotating shaft and driven to rotate; and
and the output shaft is fixed with the second bevel gear and extends to the outside of the gear box along the second rotation axis.
The present invention also provides a power tool including the motor assembly described above, and driven using the motor as a power source.
Hereinafter, embodiments of the power tool of the present invention will be described with reference to the drawings.
Drawings
Fig. 1 is a side view of a power tool according to an embodiment of the present invention.
Fig. 2 is a rear view of the power tool of fig. 1.
Fig. 3 is a side view of the power tool of fig. 1 with the brush cover and the main body side cover removed.
Fig. 4 is a side view of a motor assembly provided in the power tool of fig. 1.
Fig. 5 is a side sectional view of the motor assembly of fig. 4.
Fig. 6 is a sectional view taken along line a-a of fig. 5.
Fig. 7 is a side view of the motor assembly of fig. 4 in a state where a lower case of the gear structure is removed.
Fig. 8 is a rear view of the gear structure of fig. 7.
Fig. 9 is a perspective view of an upper case of the gear structure of fig. 7.
Detailed Description
As shown in fig. 1 and 2, a
As shown in fig. 5, more specifically, the
As shown in fig. 5, the
As shown in fig. 6, the
Grease is applied to the
When the
The grease scattered from the
The grease attached to the
The
Although one embodiment of the present invention has been described above, the present invention is not limited to this embodiment. For example, the power tool is not limited to a fixed-type boring machine, and may be another power tool such as a hand-held screwdriver. Further, the motor assembly may include an air motor instead of the electric motor. The guide portion may be inclined linearly or may have another shape such as a stepped shape. The number of the auxiliary guide portions and the auxiliary lubricant applying portions may be arbitrarily changed. Further, the lubricant receiving portion, the guide portion, and the lubricant applying portion may be provided only without the auxiliary guide portion and the auxiliary lubricant applying portion, or at least one auxiliary guide portion and at least one auxiliary lubricant applying portion may be provided only. The first rotation axis of the first bevel gear and the second rotation axis of the second bevel gear do not necessarily intersect at right angles, and may intersect at other angles. In the above-described gear structure, the first bevel gear is held by being directly fixed to the rotating shaft of the electric motor, but may be provided with an input shaft rotatably held by the gear box, the first bevel gear is fixed to the input shaft, the input shaft is coupled to the rotating shaft of the electric motor, and the first bevel gear and the rotating shaft of the electric motor are indirectly coupled and driven to rotate.
Description of the reference numerals
1 Power tool
1a rear end face
2 annular cutter
3 main body side cover
10 Motor assembly
12 electric motor
14 Gear Structure
16 motor box
18 rotor
20 stator
22 rear end portion
24 commutator
26 electric brush
28 electric brush cover
30 rotating shaft
32 blade
34 main body suction inlet
36 box suction inlet
38 cover air suction inlet
40 boxes of air vents
41 body exhaust port
42 gearbox
42-1 lower tank
42-2 Upper tank
44 first bevel gear
46 second bevel gear
46a outer peripheral surface
48 output shaft
50 bearing
52 inner peripheral surface
54 teeth
56 opposite gear surfaces
58 gear receiving recess
60 lubricant receiving part
62 lubricant application part
64 guide part
66 step part
68 auxiliary guide part
70 auxiliary lubricant applying part
C1 first axis of rotation
C2 second axis of rotation.
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