阅读说明：本技术 模具生产用防锈处理装置及其使用方法 (Antirust treatment device for mold production and use method thereof ) 是由 梅月星 于 2019-02-28 设计创作，主要内容包括：本发明公开了模具生产用防锈处理装置及其使用方法,包括主框体、放置网框、防锈剂过滤箱、底板,所述主框体两侧焊接有支撑柱,所述支撑柱上方焊接有顶板,所述支撑柱下方设置有电磁阀,第二电动气缸通过螺栓固定安装在所述顶板上方,所述主框体内部设置有所述放置网框,所述放置网框上方焊接有连接杆。有益效果在于：结构合理,装置便于移动,通过调整调节支脚的整体长度可将装置平稳固定在地面上,且装置的总体高度便于调整,给使用过程提供了便捷,操作简单,便于对模具进行取放,自动化程度高,能够将防锈剂加热至设定温度,提高了模具的防锈处理质量,能够对防锈剂进行过滤,实现对防锈剂的循环利用,节约了生产成本。(The invention discloses an anti-rust treatment device for mold production and a use method thereof. Has the advantages that: rational in infrastructure, the device is convenient for remove, can steadily fix the device subaerial through the whole length of adjusting the stabilizer blade, and the adjustment of the whole height of device of being convenient for, provides convenient for the use, and easy operation is convenient for get the mould and is put, and degree of automation is high, can heat the antirust agent to the settlement temperature, has improved the rust-resistant treatment quality of mould, can filter the antirust agent, realizes having practiced thrift manufacturing cost to the cyclic utilization of antirust agent.)

1. Mould production is with rust-resistant processing apparatus, its characterized in that: comprises a main frame body (1), a placing net frame (5), an antirust filtering box (15) and a bottom plate (20), wherein support columns (2) are welded on two sides of the main frame body (1), a top plate (3) is welded on the top of each support column (2), an electromagnetic valve (23) is arranged below each support column (2), a second electric cylinder (4) is fixedly installed above the top plate (3) through bolts, the placing net frame (5) is arranged inside the main frame body (1), a connecting rod (6) is welded above the placing net frame (5), sliding blocks (7) are installed on two sides of the placing net frame (5) through screws, the sliding blocks (7) are slidably installed on the outer sides of sliding rails (8), an ultrasonic generator (9) is arranged below the placing net frame (5), and a temperature sensor (10) is arranged on the side face of the ultrasonic generator (9), the anti-rust device is characterized in that a heating plate (11) is fixedly mounted at the bottom of the main frame body (1) through screws, a control box (12) is welded at the front part of the main frame body (1), a controller (13) is fixedly mounted inside the control box (12) through screws, a first electric cylinder (14) is fixedly mounted below the main frame body (1) through bolts, the anti-rust agent filtering box (15) is arranged outside the first electric cylinder (14), a filtering plate (16) is fixedly mounted inside the anti-rust agent filtering box (15) through a clamping groove, a water pump (17) is fixedly mounted on the side surface of the anti-rust agent filtering box (15) through bolts, guide columns (18) are arranged at the front part and the rear part of the water pump (17), guide sleeves (19) are slidably mounted outside the guide columns (18), and the guide columns (18) and the guide sleeves (19) are 4 in number, guide post (18) welding is in bottom plate (20) top, remove wheel (21) through screw fixed mounting bottom plate (20) below, it is provided with regulation stabilizer blade (22) to remove wheel (21) outside, temperature sensor (10) hot plate (11) first electric cylinder (14) second electric cylinder (4) supersonic generator (9) solenoid valve (23) and water pump (17) with controller (13) electricity is connected.

2. The rust inhibitive treatment apparatus for mold production according to claim 1, characterized in that: the cross-sectional shape of support column (2) is the square, the quantity of support column (2) is 4, support column (2) are in main frame body (1) bilateral symmetry distributes.

3. The rust inhibitive treatment apparatus for mold production according to claim 2, characterized in that: the connecting rod (6) is cylindrical, the diameter of the connecting rod (6) is 70mm, and the connecting rod (6) is connected with the second electric cylinder (4) through a bolt.

4. The rust inhibitive treatment apparatus for mold production according to claim 3, characterized in that: the number of the sliding blocks (7) and the number of the sliding rails (8) are 4, and the sliding rails (8) are connected with the main frame body (1) through screws.

5. The rust inhibitive treatment apparatus for mold production according to claim 4, characterized in that: the ultrasonic generator (9) is connected with the main frame body (1) through screws, the heating plate (11) is annular, and the heating plate (11) is connected with the main frame body (1) through screws.

6. The rust inhibitive treatment apparatus for mold production according to claim 5, characterized in that: antirust agent rose box (15) with bottom plate (20) pass through bolted connection, water pump (17) with antirust agent rose box (15) pass through bolted connection, first electric cylinder (14) with bottom plate (20) pass through bolted connection, the shaping of antirust agent rose box (15) middle part has the ring hole, and the diameter in ring hole is greater than the cylinder diameter of first electric cylinder (14).

7. The rust inhibitive treatment apparatus for mold production according to claim 6, characterized in that: the adjusting support legs (22) are welded with the bottom plate (20), the number of the moving wheels (21) and the number of the adjusting support legs (22) are four, and the moving wheels (21) and the adjusting support legs (22) are uniformly and symmetrically distributed below the bottom plate (20).

8. The use method of the rust-preventive treatment device for mold production according to claim 7, applied to the rust-preventive treatment device for mold production according to any one of claims 1 to 7, characterized in that: the use method of the rust-proof treatment device for producing the die comprises the following steps:

a. the pushing device is characterized in that the moving wheel (21) rolls on the ground, so that a worker can push the device to a required position, when the device needs to be fixed, the adjusting support legs (22) are screwed, the whole length of the adjusting support legs (22) is adjusted, the adjusting support legs (22) are in contact with the ground, the length of the adjusting support legs (22) is adjusted by 4, the device is stably fixed on the ground, the first electric cylinder (14) is controlled to work, and the height of the main frame body (1) can be adjusted.

b. When carrying out anti-rust treatment on the mould, to add the antirust agent into main frame body (1), control second electric cylinder (4) work, second electric cylinder (4) drive connecting rod (6) rise and then drive place net frame (5) rise, place the slider (7) of net frame (5) both sides along slide rail (8) rebound, make place net frame (5) and keep steady in the process of rising, when placing net frame (5) and rising to the peak, put into the mould that needs to carry out anti-rust treatment place in net frame (5), control second electric cylinder (4) drive place net frame (5) descend to the lowest position, hot plate (11) heats the antirust agent, temperature sensor (10) detect the temperature of antirust agent, and through controller (13) control the heating power of hot plate (11), the temperature of the antirust agent is constant at a set value, the ultrasonic generator (9) works, so that the antirust agent generates positive pressure and negative pressure regions, tens of thousands of cavity bubbles are formed, explosion is continuously formed, dirt on the surface of the mold can be cleaned, the antirust agent can fully contact the surface of the mold, and the antirust treatment quality is better.

c. After the rust-proof treatment is finished, the second electric cylinder (4) is controlled to drive the net frame (5) to be placed to ascend to the highest position, and the worker can take out the mold which is subjected to the rust-proof treatment conveniently.

d. When the dirt in the antirust agent is large, the electromagnetic valve (23) is opened to enable the antirust agent in the main frame body (1) to enter the antirust agent filtering box (15) through the electromagnetic valve (23), after the antirust agent in the main frame body (1) flows into the antirust agent filtering box (15), the electromagnetic valve (23) is closed to control the water pump (17) to work, the water pump (17) pumps the antirust agent filtered by the filtering plate (16) in the antirust agent filtering box (15) into the main frame body (1), and the antirust agent can be used continuously and circularly.

Technical Field

The invention relates to the field of mold rust prevention devices, in particular to a rust prevention treatment device for mold production and a use method thereof.

Background

The present invention relates to a mould, various moulds and tools for obtaining required products by using injection moulding, blow moulding, extrusion, die-casting or forging forming, smelting and stamping methods in industrial production.

The die has a specific contour or an inner cavity shape, the blank can be separated (blanked) according to the contour shape by applying the contour shape with the cutting edge, the blank can obtain a corresponding three-dimensional shape by applying the inner cavity shape, the die generally comprises a movable die and a fixed die (or a male die and a female die), the movable die and the fixed die can be separated and combined, a workpiece is taken out when the movable die and the fixed die are separated, the blank is injected into a die cavity for forming when the fixed die is closed, the die is a precise tool, the shape is complex, the expansion force of the blank is borne, the requirements on the structural strength, the rigidity, the surface hardness, the surface roughness and the processing precision are high, and the development level of.

In the production process of mould, need carry out rust-resistant processing to the mould, however, the inconvenient removal of present rust-resistant processing device is fixed, and the height can't be adjusted, has brought a lot of inconveniences for the use, and inconvenient getting is put the mould, and the rust-resistant quality of the mould after rust-resistant processing is poor, and the rust inhibitor pollutes the back and need renew, has caused the waste to the rust inhibitor.

Disclosure of Invention

The invention aims to provide a rust-proof treatment device for producing a mould and a using method thereof in order to solve the problems, and the invention improves the practicability of the rust-proof device of the mould and the rust-proof quality of the mould.

The invention realizes the purpose through the following technical scheme:

the anti-rust treatment device for mold production comprises a main frame body, a placing screen frame, an anti-rust agent filter box and a bottom plate, wherein support columns are welded on two sides of the main frame body, a top plate is welded above the support columns, electromagnetic valves are arranged below the support columns, a second electric cylinder is fixedly installed above the top plate through bolts, the placing screen frame is arranged inside the main frame body, connecting rods are welded above the placing screen frame, sliding blocks are installed on two sides of the placing screen frame through screws, the sliding blocks are slidably installed on the outer sides of sliding rails, an ultrasonic generator is arranged below the placing screen frame, the type of the ultrasonic generator is JTA-1018HT, a temperature sensor is arranged on the side face of the ultrasonic generator, the type of the temperature sensor is DS18B20, a heating plate is fixedly installed at the bottom of the main frame body through screws, and a, the controller passes through screw fixed mounting in inside the control box, the model of controller is FX1N-10MR, there is first electric cylinder main frame body below through bolt fixed mounting, the first electric cylinder outside is provided with the antirust agent rose box, the antirust agent rose box is inside to have the filter through draw-in groove fixed mounting, the antirust agent rose box side has the water pump through bolt fixed mounting, the water pump front portion and rear portion all are provided with the guide post, guide post outside slidable mounting has the guide sleeve, the guide post with the quantity of guide sleeve is 4, the guide post welding is in bottom plate top, remove the wheel through screw fixed mounting in bottom plate below, it is provided with the regulation stabilizer blade to remove the wheel outside, temperature sensor, the hot plate, first electric cylinder, second electric cylinder, The ultrasonic generator, the electromagnetic valve and the water pump are electrically connected with the controller.

Preferably: the cross-sectional shape of support column is the square, the quantity of support column is 4, the support column is in main framework bilateral symmetry distributes.

So set up for the support column can with the roof supports steadily, and then makes the roof can the stable stay the second electric cylinder.

Preferably: the shape of connecting rod is cylindrical, the diameter of connecting rod is 70mm, the connecting rod with second electric cylinder passes through bolted connection.

So set up, make the connecting rod is convenient for manufacturing, and bolted connection makes the connecting rod with the second electric cylinder is connected stably, can increase the pretightning force in order to improve the connecting rod with be connected compactness between the second electric cylinder, and the dismouting of being convenient for.

Preferably: the slider with the quantity of slide rail is 4, the slide rail with main frame body passes through the screw connection.

So set up, place the screen frame in the in-process that rises or descends, can drive the slider is followed the slide rail removes, the slider with the slide rail makes place the screen frame and can rise and descend steadily.

Preferably: the ultrasonic generator is connected with the main frame body through screws, the heating plate is annular, and the heating plate is connected with the main frame body through screws.

So set up, the screwed connection makes supersonic generator with main frame body connects closely reliably, and is convenient for right supersonic generator carries out the dismouting, and the ring shape makes the hot plate is right antirust agent heating in the main frame body is even, and the screwed connection makes the hot plate with main frame body connects closely reliably, and is convenient for right the hot plate carries out the dismouting.

Preferably: the antirust agent filter box is connected with the bottom plate through bolts, the water pump is connected with the antirust agent filter box through bolts, the first electric cylinder is connected with the bottom plate through bolts, a circular ring hole is formed in the middle of the antirust agent filter box, and the diameter of the circular ring hole is larger than that of the cylinder barrel of the first electric cylinder.

So set up, bolted connection makes the antirust agent rose box with the bottom plate is connected closely reliably, and the dismouting of being convenient for, and bolted connection makes the water pump with the antirust agent rose box is connected closely reliably, and the dismouting of being convenient for, and bolted connection makes first electric cylinder with the bottom plate is connected closely reliably, and the dismouting of being convenient for, makes first electric cylinder can pass through the antirust agent rose box is installed on the bottom plate.

Preferably: the adjusting support legs are welded with the bottom plate, the number of the moving wheels and the number of the adjusting support legs are four, and the moving wheels and the adjusting support legs are evenly and symmetrically distributed below the bottom plate.

So set up, the welding makes adjust the stabilizer blade with the bottom plate is connected closely, adjust the stabilizer blade with joint strength between the bottom plate is high, and stable in structure is reliable, makes remove the wheel with adjust the stabilizer blade and can steady strutting arrangement.

The invention also provides a use method of the rust prevention treatment device for mold production, which is applied to the rust prevention treatment device for mold production, and the specific use method is as follows:

a. the pushing device moves the wheels to roll on the ground, so that a worker can push the device to a required position and twist the adjusting support legs when the device needs to be fixed, the whole length of the adjusting support legs is adjusted, the adjusting support legs are in contact with the ground and are adjusted by 4, the length of the adjusting support legs is stably fixed on the ground, and the first electric cylinder is controlled to work and can adjust the height of the main frame body.

b. When the mold is subjected to rust prevention treatment, a rust inhibitor is added into the main frame body, the second electric cylinder is controlled to work, the second electric cylinder drives the connecting rod to rise to drive the placing net frame to rise, the sliding blocks on two sides of the placing net frame move upwards along the sliding rails, so that the placing net frame is kept stable in the rising process, when the placing net frame rises to the highest point, the mold needing rust prevention treatment is placed into the placing net frame, the second electric cylinder is controlled to drive the placing net frame to fall to the lowest position, the heating plate heats the rust inhibitor, the temperature sensor detects the temperature of the rust inhibitor, the heating power of the heating plate is controlled by the controller, the temperature of the rust inhibitor is kept at a set value, the ultrasonic generator works, and the rust inhibitor generates a positive pressure area and a negative pressure area, tens of thousands of cavity bubbles are formed, explosion is continuously formed, dirt on the surface of the die can be cleaned, and the antirust agent can fully contact the surface of the die, so that the antirust treatment quality is better.

c. After the rust-proof treatment is finished, the second electric cylinder is controlled to drive the placing net frame to ascend to the highest position, and the worker can take out the mold which is subjected to the rust-proof treatment conveniently.

d. When the antirust agent has more dirt, the electromagnetic valve is opened to enable the antirust agent in the main frame body to enter the antirust agent filtering box through the electromagnetic valve, after the antirust agent in the main frame body flows into the antirust agent filtering box, the electromagnetic valve is closed to control the water pump to work, the water pump pumps the antirust agent filtered by the filtering plate in the antirust agent filtering box into the main frame body, and the antirust agent can be recycled.

Compared with the prior art, the invention has the following beneficial effects:

1. the structure is reasonable, the device is convenient to move, the device can be stably fixed on the ground by adjusting the integral length of the adjusting support leg, the overall height of the device is convenient to adjust, and convenience is brought to the using process;

2. the operation is simple, the mold is convenient to pick and place, the automation degree is high, the antirust agent can be heated to a set temperature, and the antirust treatment quality of the mold is improved;

3. the antirust agent can be filtered, so that the antirust agent can be recycled, and the production cost is saved.

Drawings

In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings used in the description of the embodiments or the prior art will be briefly described below, and it is obvious that the drawings in the following description are only some embodiments of the present invention, and for those skilled in the art, other drawings can be obtained according to these drawings without creative efforts.

FIG. 1 is a schematic view of a first structure of a rust inhibitive treatment apparatus for mold production according to the present invention;

FIG. 2 is a second schematic structural view of the rust inhibitive treatment apparatus for mold production according to the present invention;

FIG. 3 is a schematic front view of the internal structure of the rust inhibitive treatment apparatus for mold production according to the present invention;

FIG. 4 is an enlarged plan view of a screen frame placed in the rust inhibitive treatment apparatus for mold production according to the present invention;

FIG. 5 is an enlarged schematic view of the internal structure of a guide post sleeve in the rust-preventive treatment apparatus for mold production according to the present invention;

FIG. 6 is a block diagram showing a circuit configuration of the rust-proofing apparatus for mold production according to the present invention.

The reference numerals are explained below:

1. a main frame body; 2. a support pillar; 3. a top plate; 4. a second electric cylinder; 5. placing the screen frame; 6. a connecting rod; 7. a slider; 8. a slide rail; 9. an ultrasonic generator; 10. a temperature sensor; 11. heating plates; 12. a control box; 13. a controller; 14. a first electric cylinder; 15. a rust inhibitor filter tank; 16. a filter plate; 17. a water pump; 18. a guide post; 19. a guide sleeve; 20. a base plate; 21. a moving wheel; 22. adjusting the support legs; 23. an electromagnetic valve.

Detailed Description

In the description of the present invention, it is to be understood that the terms "center", "longitudinal", "lateral", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", and the like, indicate orientations or positional relationships based on those shown in the drawings, and are used only for convenience in describing the present invention and for simplicity in description, and do not indicate or imply that the referenced devices or elements must have a particular orientation, be constructed and operated in a particular orientation, and thus, are not to be construed as limiting the present invention. Furthermore, the terms "first", "second", etc. are used for descriptive purposes only and are not to be construed as indicating or implying relative importance or implicitly indicating the number of technical features indicated. Thus, a feature defined as "first," "second," etc. may explicitly or implicitly include one or more of that feature. In the description of the present invention, "a plurality" means two or more unless otherwise specified.

In the description of the present invention, it should be noted that, unless otherwise explicitly specified or limited, the terms "mounted," "connected," and "connected" are to be construed broadly, e.g., as meaning either a fixed connection, a removable connection, or an integral connection; can be mechanically or electrically connected; they may be connected directly or indirectly through intervening media, or they may be interconnected between two elements. The specific meaning of the above terms in the present invention can be understood by those of ordinary skill in the art through specific situations.

The invention will be further described with reference to the accompanying drawings in which: