阅读说明：本技术 一种3d陶泥打印机 (3D clay printer ) 是由 杨德安 刘志光 于 2020-05-11 设计创作，主要内容包括：本发明涉及3D打印领域,公开了一种3D陶泥打印机,其技术方案要点是包括监测系统,包括：源存储模块,至少包括有打印产品的源图像参数和推荐环境参数；打印图像采集模块,对正在打印的产品进行图像采集；图像分析模块,将采集到的正在打印的产品图像转化为实时图像参数；环境参数采集模块,采集当前正在打印的产品所处的实时环境参数；分析控制模块,调用源存储模块中的源图像参数和图像分析模块中的实时图像参数进行对比,得出图像参数对比结果并对应的控制打印进程；调用源存储模块中的推荐环境参数和实时环境参数,得出环境参数对比结果并控制打印进程,能够在产品打印过程中开始出现差错时,就及时停止打印,最大可能的减少了成本损失。(The invention relates to the field of 3D printing, and discloses a 3D clay printer, which adopts the technical scheme that the printer comprises a monitoring system and is characterized in that: the source storage module at least comprises source image parameters and recommended environment parameters of a printed product; the printing image acquisition module is used for acquiring images of products being printed; the image analysis module is used for converting the collected product image which is being printed into a real-time image parameter; the environment parameter acquisition module is used for acquiring real-time environment parameters of a product which is currently printed; the analysis control module is used for calling source image parameters in the source storage module and real-time image parameters in the image analysis module to compare so as to obtain an image parameter comparison result and correspondingly control a printing process; and calling the recommended environment parameters and the real-time environment parameters in the source storage module to obtain an environment parameter comparison result and control the printing process, so that the printing can be stopped in time when errors begin to appear in the product printing process, and the cost loss is reduced to the greatest extent.)

1. The utility model provides a 3D clay printer, characterized by: including the monitoring system, the monitoring system includes:

the source storage module at least comprises source image parameters and recommended environment parameters of a printed product;

the printing image acquisition module is used for acquiring images of products being printed;

the image analysis module is used for converting the collected product image which is being printed into a real-time image parameter;

the environment parameter acquisition module is used for acquiring real-time environment parameters of a product which is currently printed;

the analysis control module is used for calling source image parameters in the source storage module and real-time image parameters in the image analysis module to compare so as to obtain an image parameter comparison result and correspondingly control a printing process; and calling the recommended environment parameters and the real-time environment parameters in the source storage module to obtain an environment parameter comparison result and control the printing process.

2. The 3D clay printer of claim 1, wherein: the source storage module is preset with an image parameter error range and an environment parameter error range according to each printed product, and the analysis control module can synchronously adjust the image parameter error range and the environment parameter error range when calling a source image parameter and a recommended environment parameter.

3. The 3D clay printer of claim 2, wherein: the monitoring system also comprises a pre-acquisition module, wherein the pre-acquisition module is used for acquiring real-time clay state parameters of the clay outlet; the source storage module also comprises a recommended clay state parameter range, and the analysis control module is also used for calling and comparing the real-time clay state parameter and the recommended clay state parameter, and then controlling the printing process according to the comparison result.

4. The 3D clay printer of claim 3, wherein: the monitoring system also comprises a storage module which is used for storing the comparison conclusion data and the control data which are obtained by the analysis control module.

5. The 3D clay printer of claim 1, wherein: the printing parameter acquisition module at least comprises a temperature acquisition device, a humidity acquisition device and an ultraviolet intensity acquisition device.

Technical Field

The invention relates to the field of 3D printing, in particular to a 3D clay printer.

Background

3D printing is one of the rapid prototyping technologies, which is a technology for constructing an object by using an adhesive material such as powdered metal or plastic and the like in a layer-by-layer printing manner on the basis of a digital model file.

3D printing is typically achieved using digital technology material printers. The method is often used for manufacturing models in the fields of mold manufacturing, industrial design and the like, and is gradually used for directly manufacturing some products, and parts printed by the technology are already available. The technology has applications in jewelry, footwear, industrial design, construction, engineering and construction (AEC), automotive, aerospace, dental and medical industries, education, geographic information systems, civil engineering, firearms, and other fields.

When the clay is printed, the clay is extruded by the discharging head capable of moving in three dimensions to serve as a printing material, the moving process of the discharging head is that a driving system moves according to preset product shape parameters, so that a product in a corresponding shape is printed out by 3D, but the 3D printing is easily influenced by various factors, the printing has the possibility of failure, unqualified products can be formed, or the condition that the product cannot be formed can be generated, the printing is a continuous process, if the printing is still continued when an error occurs at the beginning, the clay material can be wasted, the difficulty in cleaning a printing case is increased, and the cost is greatly wasted.

Disclosure of Invention

The invention aims to provide a 3D clay printer which can stop printing in time when errors begin to appear in the product printing process, so that the cost loss is reduced to the greatest extent.

The technical purpose of the invention is realized by the following technical scheme: a 3D potty printer comprising a monitoring system, the monitoring system comprising:

the source storage module at least comprises source image parameters and recommended environment parameters of a printed product;

the printing image acquisition module is used for acquiring images of products being printed;

the image analysis module is used for converting the collected product image which is being printed into a real-time image parameter;

the environment parameter acquisition module is used for acquiring real-time environment parameters of a product which is currently printed;

the analysis control module is used for calling source image parameters in the source storage module and real-time image parameters in the image analysis module to compare so as to obtain an image parameter comparison result and correspondingly control a printing process; and calling the recommended environment parameters and the real-time environment parameters in the source storage module to obtain an environment parameter comparison result and control the printing process.

As a preferred technical scheme of the invention, the source storage module is preset with an image parameter error range and an environmental parameter error range according to each printed product, and the analysis control module can synchronously adjust the image parameter error range and the environmental parameter error range when calling the source image parameter and the recommended environmental parameter.

As a preferred technical scheme of the present invention, the monitoring system further comprises a pre-collection module, wherein the pre-collection module is configured to collect real-time clay state parameters of the clay outlet; the source storage module also comprises a recommended clay state parameter range, and the analysis control module is also used for calling and comparing the real-time clay state parameter and the recommended clay state parameter, and then controlling the printing process according to the comparison result.

As a preferred technical solution of the present invention, the monitoring system further includes a storage module for storing the comparison conclusion data and the control data obtained by the analysis control module.

As a preferred technical scheme of the invention, the printing parameter acquisition module at least comprises a temperature acquisition device, a humidity acquisition device and an ultraviolet intensity acquisition device.

In conclusion, the invention has the following beneficial effects: the monitoring system comprises a printing image acquisition module, an image analysis module, an analysis control module and a monitoring system, wherein the printing image acquisition module in the monitoring system can acquire images of products being printed in real time, the image analysis module acquires real-time image parameters of the products, the analysis control module compares the real-time image parameters with source image parameters to obtain monitoring results, and when the difference between the real-time image parameters and the source image parameters is too large, namely exceeds a preset printing error range, a specific printing system device connected with the monitoring system can be controlled to stop printing in time, so that greater cost loss is avoided; simultaneously, the environmental parameter collection module that monitoring system contained can gather the real-time environment parameter when printing to compare real-time environment parameter and recommended environmental parameter through analysis and control module and obtain the monitoring result, just can pause printing when real-time environment parameter and recommended environmental parameter difference are too big, avoid printing in the environment that is not suitable for printing, and influence the condition of final product quality, can reduce the waste of cost as far as.

Drawings

FIG. 1 is a system block diagram of the monitoring system of the present invention.

Detailed Description

The present invention will be described in further detail with reference to the accompanying drawings.

As shown in fig. 1, a 3D clay printer includes a monitoring system, and the monitoring system includes: the source storage module at least comprises source image parameters and recommended environment parameters of a printed product; the printing image acquisition module is used for acquiring images of products being printed; the image analysis module is used for converting the collected product image which is being printed into a real-time image parameter; the environment parameter acquisition module is used for acquiring real-time environment parameters of a product which is currently printed; the analysis control module is used for calling source image parameters in the source storage module and real-time image parameters in the image analysis module to compare so as to obtain an image parameter comparison result and correspondingly control a printing process; and calling the recommended environment parameters and the real-time environment parameters in the source storage module to obtain an environment parameter comparison result and control the printing process.

The 3D clay printer comprises a monitoring system, wherein a printing image acquisition module can acquire an image of a product being printed in real time, an image analysis module obtains real-time image parameters of the product, an analysis control module compares the real-time image parameters with source image parameters to obtain a monitoring result, and when the difference between the real-time image parameters and the source image parameters is too large, namely exceeds a preset printing error range, a specific printing system device connected with the monitoring system can be controlled to stop printing in time, so that the larger cost loss is avoided; simultaneously, the environmental parameter collection module that monitoring system contained can gather the real-time environment parameter when printing to compare real-time environment parameter and recommended environmental parameter through analysis and control module and obtain the monitoring result, just can pause printing when real-time environment parameter and recommended environmental parameter difference are too big, avoid printing in the environment that is not suitable for printing, and influence the condition of final product quality, can reduce the waste of cost as far as.

It should be noted that, the original storage module is correspondingly mounted in the general printing system, that is, the printing system performs printing according to the source image parameter and the recommended environment parameter, and since the printing system and the monitoring system operate independently, when the monitoring system monitors that the real-time image parameter or the recommended environment parameter has a large deviation, it is sufficient to indicate that the printing system or the printing device has a fault, and only the printing or maintenance device or the system can solve the final problem, so that stopping printing in time is the best method for reducing loss.

Specifically, the source storage module presets an image parameter error range and an environmental parameter error range according to each printed product, and the analysis control module synchronously adjusts the image parameter error range and the environmental parameter error range when calling the source image parameter and the recommended environmental parameter.

The monitoring system further comprises a pre-collecting module, wherein the pre-collecting module is used for collecting real-time clay state parameters of the clay outlet; the source storage module also comprises a recommended clay state parameter range, and the analysis control module is also used for calling and comparing the real-time clay state parameter and the recommended clay state parameter, and then controlling the printing process according to the comparison result;

the pre-collection module can monitor the clay in the clay discharging process, and relevant real-time clay state parameters can be collected at the first time when the clay changes or has the conditions of agglomeration, bubbles and the like due to long property of the clay in storage time, so that the analysis control module can stop printing in time when analyzing that the monitoring result is unqualified, and the loss is reduced.

Specifically, the monitoring system further comprises a storage module for storing comparison conclusion data and control data obtained by the analysis control module, so that the whole evaluation of the printer by a worker is facilitated, and sufficient data are available for relevant printing optimization in the following process.

Specifically, the printing parameter acquisition module at least comprises a temperature acquisition device, a humidity acquisition device and an ultraviolet intensity acquisition device so as to acquire various real-time environment parameters.

The above description is only a preferred embodiment of the present invention, and the protection scope of the present invention is not limited to the above embodiments, and all technical solutions belonging to the idea of the present invention belong to the protection scope of the present invention. It should be noted that modifications and embellishments within the scope of the invention may occur to those skilled in the art without departing from the principle of the invention, and are considered to be within the scope of the invention.