Combined counterweight structure for hoisting machinery

文档序号:1236153 发布日期:2020-09-11 浏览:24次 中文

阅读说明:本技术 一种起重机械用组合式配重结构 (Combined counterweight structure for hoisting machinery ) 是由 王学正 于 2020-06-05 设计创作,主要内容包括:本发明公开了一种起重机械用组合式配重结构,涉及起重机械技术领域。本发明包括配重箱,配重箱一表面转动连接有箱门,配重箱内壁底部滑动连接有支撑板,支撑板顶部卡接有若干配重块,配重箱顶部转动连接有贯穿配重箱顶部且延伸至配重箱内部的压紧机构,配重箱顶部固定有与压紧机构配合的气泵;支撑板底部通过连接块传动连接有贯穿配重箱的驱动轴。本发明通过将起重设备的配重块分成多个,与配重箱组合在一起安装在起重机械上,充当一整块配重,能够根据需要要起吊重物的重量合理选着配重块使用的数量,降低配重的自重,进而减轻起重机械的重量和转移过程中克服重量移动而消耗的能量,降低起重机械的使用成本,提高起重机械使用灵活性。(The invention discloses a combined counterweight structure for hoisting machinery, and relates to the technical field of hoisting machinery. The air pump counterweight box comprises a counterweight box, wherein a box door is rotatably connected to one surface of the counterweight box, a supporting plate is slidably connected to the bottom of the inner wall of the counterweight box, a plurality of counterweight blocks are clamped at the top of the supporting plate, a pressing mechanism which penetrates through the top of the counterweight box and extends into the counterweight box is rotatably connected to the top of the counterweight box, and an air pump matched with the pressing mechanism is fixed to the top of the counterweight box; the bottom of the supporting plate is connected with a driving shaft penetrating through the weight box through a connecting block in a transmission way. According to the invention, the counterweight blocks of the hoisting equipment are divided into a plurality of counterweight blocks, and the counterweight blocks are combined with the counterweight box and installed on the hoisting machinery to serve as a whole counterweight, so that the number of the counterweight blocks can be reasonably selected according to the weight of a heavy object to be hoisted, the self weight of the counterweight is reduced, the weight of the hoisting machinery is reduced, the energy consumed by overcoming weight movement in the transfer process is reduced, the use cost of the hoisting machinery is reduced, and the use flexibility of the hoisting machinery is improved.)

1. The utility model provides a combined type counter weight structure for hoisting machinery, includes weight box (1), weight box (1) surface is rotated and is connected with chamber door (2), its characterized in that:

the bottom of the inner wall of the weight box (1) is connected with a supporting plate (3) in a sliding mode, a plurality of counter weights (4) are clamped at the top of the supporting plate (3), the top of the weight box (1) is rotatably connected with a pressing mechanism (5) which penetrates through the top of the weight box (1) and extends into the weight box (1), and an air pump (6) matched with the pressing mechanism (5) is fixed at the top of the weight box (1);

the bottom of the supporting plate (3) is in transmission connection with a driving shaft (7) penetrating through the weight box (1) through a connecting block (301), and a transmission gear (8) is fixed at one end, located outside the weight box (1), of the driving shaft (7);

a guide groove (302) is fixed at the bottom of the support plate (3), a jack (303) matched with the balancing weight (4) is formed in the support plate (3), and a first limiting convex strip (304) matched with the balancing weight (4) is fixedly arranged on the upper surface of the support plate (3);

the pressing mechanism (5) comprises a threaded rod (501) which is rotatably connected with the top of the weight box (1);

the threaded rod (501) is in transmission connection with a threaded sliding sleeve (502), and the outer circumferential surface of the threaded sliding sleeve (502) is rotatably connected with a rotating rod (503);

one end of the rotating rod (503) is rotatably connected with a rotating seat (504), the bottom of the rotating seat (504) is fixedly connected with a bearing plate (505), the bottom of the bearing plate (505) is fixed with a mounting plate (506) through a bolt, and the bottom of the mounting plate (506) is fixed with a telescopic air bag (507);

the bottom of the telescopic air bag (507) is fixed with a pressing plate (508), the top of the telescopic air bag (508) is communicated with an air inlet pipe (509) and an air outlet pipe (510) which penetrate through a bearing plate (505) and extend to the top of the weight box (1), and the air inlet end of the air inlet pipe (509) is communicated with the air outlet end of the air pump (6).

2. The combined counterweight structure for hoisting machinery according to claim 1, wherein the bottom of the inner wall of the counterweight box (1) is fixed with a first guide rail (101) matched with the guide groove (302), and the bottom of the inner wall of the counterweight box (1) is fixed with a support seat (102) matched with the drive shaft (7).

3. The combined counterweight structure for hoisting machinery according to claim 1, wherein the bottom of each side of the counterweight box (1) is fixed with a fixing plate (103);

shock absorption pads (104) are fixed at the bottom of the weight box (1) and the bottom of the fixing plate (103);

and the bottom inside the weight box (1) and the fixing plate (103) are provided with fixing screw holes (105) penetrating through the shock pad (104).

4. The combined counterweight structure for hoisting machinery according to claim 1, wherein the four corners of the bottom of the counterweight block (4) are fixed with connecting columns (401) matched with the jacks (303), and the bottom of the counterweight block (4) is provided with limiting grooves (402) matched with the first limiting convex strips (304).

5. The combined counterweight structure for hoisting machinery according to claim 4, wherein four corners of the top of the counterweight block (4) are provided with connecting holes (403) matched with the connecting columns (401), and the upper surface of the counterweight block (4) is fixedly provided with second limiting convex strips (404) matched with the limiting grooves (402).

6. The combined counterweight structure for hoisting machinery of claim 1, wherein the top of the counterweight box (1) is fixed with a support (106) rotatably connected with the threaded rod (501), and the top of the counterweight box (1) is provided with a notch (107) matched with the rotary seat (504).

7. The modular counterweight structure for hoisting machinery according to claim 1, wherein a second guide rail (201) facing the first guide rail (101) and engaged with the guide groove (302) is fixed to one surface of the box door (2), and a support pad (202) having the same thickness as the cushion pad (104) is fixed to the other surface of the box door (2).

Technical Field

The invention belongs to the technical field of hoisting machinery, and particularly relates to a combined counterweight structure for the hoisting machinery.

Background

Lifting operations are an industrial process that transports machinery or other objects from one location to another. Most hoisting machinery starts a vertical or vertical and horizontal working stroke after a lifting appliance takes materials, unloads the materials after the materials reach a destination, and then moves to a material taking place in an empty stroke to complete a working cycle, and then carries out second lifting. Generally, when the hoisting machine works, material taking, transporting and unloading are performed in sequence, and the work of each corresponding mechanism is intermittent. The hoisting machine is mainly used for transporting finished articles, can transport bulk materials such as coal, ore and grain after being provided with the grab bucket, and can hoist liquid materials such as molten steel after being provided with the bucket. Some hoisting machines, such as elevators, can also be used for carrying people. In some applications, the lifting device is also the main working machine, for example a crane for loading and unloading material in ports and stations.

The hoisting machine is lifted or lifted and moved heavy objects by a hoisting hook or other fetching devices. The working process of the hoisting machine generally comprises the steps of lifting, running, descending, returning to the original position and the like. The lifting mechanism lifts the heavy object from the object taking place through the object taking device, moves the heavy object through the operation, rotation or amplitude changing mechanism, and returns to the original position after the heavy object is placed at the appointed place.

In some hoisting machines, in order to avoid the problem of toppling or being light in weight, the weight is usually required to be equipped to increase the weight of the hoisting machine itself, however, the weight provided by the existing hoisting machine is usually a whole structure to realize the maximum hoisting capacity of the crane. Above-mentioned this kind of mode of being equipped with a monoblock heavy object, though can avoid toppling over, the light problem of head and foot that some hoisting equipment take place when using, but, the transfer in-process of hoisting machinery itself at the heavy object not, need overcome the weight that the balancing weight brought, increased the consumption that the hoisting machinery itself removed the in-process energy at removal in-process or transfer equipment removal, the use cost of hoisting machinery has been increased, and the too big inconvenient transportation that shifts of weight, used the degree of difficulty for hoisting equipment has increased on the flexibility.

Disclosure of Invention

The invention aims to provide a combined counterweight structure for hoisting machinery, which can adjust the number of appropriate counterweight blocks according to needs by arranging the counterweight structure matched with the hoisting machinery, and solves the problems of large volume, heavy weight, inconvenient transfer, large energy consumption in the transfer process and high use cost of the conventional counterweight block of the hoisting machinery.

In order to solve the technical problems, the invention is realized by the following technical scheme:

the invention relates to a combined counterweight structure for hoisting machinery, which comprises a counterweight box, wherein one surface of the counterweight box is rotatably connected with a box door, the bottom of the inner wall of the counterweight box is slidably connected with a supporting plate, the top of the supporting plate is clamped with a plurality of counterweight blocks, the top of the counterweight box is rotatably connected with a pressing mechanism which penetrates through the top of the counterweight box and extends into the counterweight box, and the top of the counterweight box is fixedly provided with an air pump matched with the pressing mechanism; the bottom of the supporting plate is in transmission connection with a driving shaft penetrating through the weight box through a connecting block, and a transmission gear is fixed at one end, located outside the weight box, of the driving shaft; a guide groove is fixed at the bottom of the supporting plate, a jack matched with the balancing weight is formed in the supporting plate, and a first limiting convex strip matched with the balancing weight is fixedly arranged on the upper surface of the supporting plate; hold-down mechanism includes rotates the threaded rod of being connected with the counter weight roof portion, the transmission is connected with the screw sliding sleeve on the threaded rod, it is connected with the bull stick to rotate on the outer periphery of screw sliding sleeve, bull stick one end is rotated and is connected with the swivel mount, swivel mount bottom fixedly connected with bearing plate, the bearing plate bottom has the mounting panel through the bolt fastening, the mounting panel bottom is fixed with flexible gasbag, flexible gasbag bottom is fixed with the clamp plate, flexible gasbag top intercommunication has intake pipe and the blast pipe that runs through the bearing plate and extend to the counter weight roof portion, the inlet end of intake pipe and the end intercommunication of giving vent to anger of air pump.

Furthermore, a first guide rail matched with the guide groove is fixed at the bottom of the inner wall of the weight box, and a support seat matched with the driving shaft is fixed at the bottom of the inner wall of the weight box.

Further, the fixed plates are fixed to the bottoms of the two side faces of the weight box, shock absorbing pads are fixed to the bottom of the weight box and the bottom of the fixed plates, and fixing screw holes penetrating through the shock absorbing pads are formed in the bottom of the inner portion of the weight box and the fixed plates.

Furthermore, the four corners of the bottom of the balancing weight are fixed with connecting columns matched with the insertion holes, and the bottom of the balancing weight is provided with a limiting groove matched with the first limiting convex strip.

Furthermore, connecting holes matched with the connecting columns are formed in four corners of the top of the balancing weight, and second limiting convex strips matched with the limiting grooves are fixedly arranged on the upper surface of the balancing weight.

Further, a support rotatably connected with the threaded rod is fixed to the top of the counterweight box, and a notch matched with the rotary seat is formed in the top of the counterweight box.

Furthermore, a second guide rail which is opposite to the first guide rail and matched with the guide groove is fixed on one surface of the box door, a support gasket with the same thickness as the shock pad is fixed on the other surface of the box door, and a locking bolt fixedly connected with the weight box penetrates through the top of the box door.

The invention has the following beneficial effects:

1. the counterweight blocks of the hoisting equipment are divided into a plurality of counterweight blocks, the counterweight blocks and the counterweight boxes are combined together to be installed on the hoisting machinery and serve as a whole counterweight, when the hoisting equipment is used, the number of the counterweight blocks used can be reasonably selected according to the weight of a heavy object to be hoisted as required, the self weight of the counterweight is reduced, the weight of the hoisting machinery is reduced, the energy consumed by overcoming weight movement in the transfer process is reduced, the use cost of the hoisting machinery is reduced, meanwhile, the counterweight is reduced, the weight is reduced, the transfer of the hoisting machinery is more convenient, and the use flexibility of the hoisting machinery is improved.

2. According to the invention, through the combined use of the weight box and the pressing mechanism, the placed weight block in the weight box can be firmly fixed in the weight box, the displacement or the shaking caused by the vibration is avoided, and the structural stability is increased.

Of course, it is not necessary for any product in which the invention is practiced to achieve all of the above-described advantages at the same time.

Drawings

In order to more clearly illustrate the technical solutions of the embodiments of the present invention, the drawings used in the description of the embodiments will be briefly introduced below, and it is obvious that the drawings in the following description are only some embodiments of the present invention, and it is obvious for those skilled in the art that other drawings can be obtained according to the drawings without creative efforts.

Fig. 1 is a schematic structural view of a combined counterweight structure for hoisting machinery according to the present invention;

FIG. 2 is a schematic view of the structure at the lower left view of FIG. 1;

FIG. 3 is a front view of FIG. 1;

FIG. 4 is a schematic cross-sectional view taken along line A-A of FIG. 3;

FIG. 5 is a schematic view of the weight box;

FIG. 6 is a schematic structural view of a pressing mechanism;

FIG. 7 is a schematic view of the structure at the lower left view of FIG. 6;

FIG. 8 is a schematic structural view of a support plate;

FIG. 9 is a schematic view of the structure at the lower left view angle of FIG. 8;

FIG. 10 is a schematic structural view of a weight member;

FIG. 11 is a schematic view of the lower left view of FIG. 10;

FIG. 12 is a schematic view of the door;

fig. 13 is a structural diagram of the upper left view angle of fig. 12.

In the drawings, the components represented by the respective reference numerals are listed below:

1-weight box, 101-first guide rail, 102-support seat, 103-fixing plate, 104-shock pad, 105-fixing screw hole, 106-support seat, 107-notch, 2-door, 201-second guide rail, 202-support gasket, 3-support plate, 301-connection block, 302-guide groove, 303-jack, 304-first limit raised strip, 4-counterweight block, 401-connection column, 402-limit groove, 403-connection hole, 404-second limit raised strip, 5-compaction mechanism, 501-threaded rod, 502-threaded sliding sleeve, 503-rotating rod, 504-rotating seat, 505-bearing plate, 506-mounting plate, 507-telescopic air bag, 508-pressing plate, 509-air inlet pipe, 510-air outlet pipe, 6-air pump, 7-driving shaft, 8-transmission gear.

Detailed Description

The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.

Referring to fig. 1-13, the present invention is a combined counterweight structure for hoisting machinery, including a counterweight box 1, a first guide rail 101 fixed at the bottom of the inner wall of the counterweight box 1 and engaged with a guide groove 302, a support 102 fixed at the bottom of the inner wall of the counterweight box 1 and engaged with a drive shaft 7, fixing plates 103 fixed at the bottoms of the two side faces of the counterweight box 1, shock absorbing pads 104 fixed at the bottom of the counterweight box 1 and at the bottom of the fixing plates 103, fixing screw holes 105 penetrating through the shock absorbing pads 104 formed at the bottom of the inner wall of the counterweight box 1 and on the fixing plates 103, a support 106 rotatably connected with a threaded rod 501 fixed at the top of the counterweight box 1, a notch 107 engaged with a rotation seat 504 formed at the top of the counterweight box 1, a box door 2 rotatably connected with one surface of the counterweight box 1, a support plate 3 slidably connected at the bottom of the inner wall of the counterweight box 1, a plurality of counterweight blocks 4 fastened to the top of the support, an air pump 6 matched with the pressing mechanism 5 is fixed at the top of the weight box 1.

4 bottom four corners of balancing weight are fixed with the spliced pole 401 with jack 303 complex, 4 bottom of balancing weight offer with first spacing sand grip 304 complex spacing recess 402, 4 top four corners of balancing weight offer with spliced pole 401 complex connecting hole 403, 4 fixed surfaces of balancing weight are provided with the spacing sand grip 404 of spacing recess 402 complex second, each balancing weight 4 of connection that can stabilize, avoid taking place the displacement because of receiving vibrations, improve overall structure's stability and compact type, reduce the noise of emergence because of taking place the friction between the balancing weight 4.

The bottom of the supporting plate 3 is connected with a driving shaft 7 penetrating through the weight box 1 through a connecting block 301 in a transmission manner, and one end, located outside the weight box 1, of the driving shaft 7 is fixedly provided with a transmission gear 8.

The bottom of the supporting plate 3 is fixed with a guide groove 302, the supporting plate 3 is provided with a jack 303 matched with the balancing weight 4, and the upper surface of the supporting plate 3 is fixedly provided with a first limit convex strip 304 matched with the balancing weight 4.

The pressing mechanism 5 comprises a threaded rod 501 rotatably connected with the top of the weight box 1, a threaded sliding sleeve 502 is rotatably connected onto the threaded rod 501, a rotating rod 503 is rotatably connected onto the outer circumferential surface of the threaded sliding sleeve 502, one end of the rotating rod 503 is rotatably connected with a rotating base 504, a bearing plate 505 is fixedly connected to the bottom of the rotating base 504, a mounting plate 506 is fixed to the bottom of the bearing plate 505 through bolts, a telescopic air bag 507 is fixed to the bottom of the mounting plate 506, a pressing plate 508 is fixed to the bottom of the telescopic air bag 507, the top of the telescopic air bag 508 is communicated with an air inlet pipe 509 and an exhaust pipe 510 which penetrate through the bearing plate 505 and extend to the top of the weight box 1, air valves are respectively installed on the air inlet pipe 509 and the exhaust pipe 510, the air inlet end of the air inlet pipe.

One surface of the box door 2 is fixed with a second guide rail 201 which is opposite to the first guide rail 101 and matched with the guide groove 302, the other surface of the box door 2 is fixed with a support gasket 202 with the same thickness as the shock pad 104, and a locking bolt fixedly connected with the weight box 1 penetrates through the top of the box door, so that the box door 2 can be completely unfolded and laid flat, the support plate 3 can be conveniently drawn out from the inside of the weight box 1, and the installation or the reduction of the number of the counter weights 4 is facilitated.

In the description herein, references to the description of "one embodiment," "an example," "a specific example" or the like are intended to mean that a particular feature, structure, material, or characteristic described in connection with the embodiment or example is included in at least one embodiment or example of the invention. In this specification, the schematic representations of the terms used above do not necessarily refer to the same embodiment or example. Furthermore, the particular features, structures, materials, or characteristics described may be combined in any suitable manner in any one or more embodiments or examples.

The preferred embodiments of the invention disclosed above are intended to be illustrative only. The preferred embodiments are not intended to be exhaustive or to limit the invention to the precise embodiments disclosed. Obviously, many modifications and variations are possible in light of the above teaching. The embodiments were chosen and described in order to best explain the principles of the invention and the practical application, to thereby enable others skilled in the art to best utilize the invention. The invention is limited only by the claims and their full scope and equivalents.

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