阅读说明：本技术 无油气动电机 (Oilless pneumatic motor ) 是由 M·Z·胡克 于 2019-02-27 设计创作，主要内容包括：气动钻具有限定空气输入部和空气输出部的构件以及限定内部柱形室的壳体,该内部柱形室具有支承表面,该支承表面具有贯通轴线。从动轴耦接到工具接合卡盘,该从动轴限定多个纵向槽。从动轴设置在室内并且具有与贯通轴线偏移的纵向轴线。多个叶片均部分地由石墨形成,多个叶片各自设置在多个纵向槽中的一个纵向槽中。叶片中的两个叶片、壳体和从动轴限定移动压缩室。(The pneumatic drill has members defining an air input and an air output and a housing defining an inner cylindrical chamber having a bearing surface with a through axis. A driven shaft is coupled to the tool engaging chuck, the driven shaft defining a plurality of longitudinal slots. The driven shaft is disposed within the chamber and has a longitudinal axis offset from the through axis. The plurality of vanes are each partially formed of graphite, each of the plurality of vanes being disposed in one of the plurality of longitudinal slots. Two of the vanes, the housing and the driven shaft define a moving compression chamber.)

1. A pneumatic drill, comprising:

a tool engaging chuck;

a pneumatic motor having:

a member defining an air input and an air output;

a housing defining an inner cylindrical chamber having a bearing surface and having a through axis;

a driven shaft coupled to the tool-engaging chuck, the driven shaft defining a plurality of longitudinal slots, the driven shaft disposed within the cylindrical chamber and having a longitudinal axis offset from the through axis;

a plurality of vanes comprising graphite, each of the plurality of vanes disposed in one of the plurality of longitudinal slots; and is

Wherein two of the vanes, the housing, and the driven shaft define a compression chamber.

2. The air drill of claim 1 wherein the blade is slidably disposed within the slot.

3. An air drill according to any of claims 1 or 2, wherein the blade has a bearing edge slidably engaged against the bearing surface, and the bearing surface is part of a graphite sleeve.

4. An air drill according to any of claims 1 to 3, wherein the blade is of composite construction.

5. The air drill of claim 4, wherein the composite structure is laminar.

6. The air drill of claim 4, wherein the composite structure includes graphite particles disposed in a PEEK matrix.

7. The air drill of any of claims 1-6, including three blades radially disposed within three longitudinal slots defined in the driven shaft.

8. The air drill of claim 7 wherein each of the blades has a pair of graphite side bearing surfaces configured to engage the first and second sides of the slot.

9. A pneumatic drill, comprising:

a pneumatic motor having:

a housing defining an inner cylindrical chamber having a bearing surface and having a through axis and defining an air input and an air output;

a driven shaft defining a plurality of longitudinal slots evenly spaced about a circumference of the driven shaft, the driven shaft disposed within the chamber and having a longitudinal axis offset from the through axis;

a plurality of vanes comprising graphite, each of the plurality of vanes disposed in one of the plurality of longitudinal slots; and is

Wherein two of the vanes, the housing and the driven shaft define a compressed gas receiving chamber.

10. The air drill of claim 10 wherein the blade is slidably disposed within the slot.

11. An air drill according to any of claims 10 or 11, wherein the blade has a bearing edge slidably engaged against the bearing surface.

12. The air drill of any of claims 10-12, wherein the blade has one of a layered composite structure and a honeycomb composite structure.

13. The air drill of claim 13, wherein the composite structure includes graphite particles disposed in a PEEK matrix.

14. An air drill according to any of claims 10-14, including three blades radially disposed within three longitudinal slots defined in the shaft.

15. The air drill of claim 15, wherein the blade has a pair of lateral bearing surfaces having graphite configured to engage the first and second sides of the slot.

16. A pneumatic drill, comprising:

a pneumatic motor having:

a housing defining an inner cylindrical chamber having a bearing surface and having a through axis;

a driven shaft defining three longitudinal slots, the driven shaft disposed within the cylindrical chamber and having a longitudinal axis offset from the through axis;

a first blade, a second blade, and a third blade, the first blade, the second blade, and the third blade comprising graphite, each of the first blade, the second blade, and the third blade disposed within one of the three longitudinal slots; and is

Wherein the first and second ones of the blades, the housing, and the driven shaft define a high pressure compression chamber, and the second and third ones of the blades, the housing, and the driven shaft define a low pressure compression chamber.

17. The air drill of claim 17 wherein the blade has a bearing edge comprising graphite, the bearing edge slidably engaging against the bearing surface.

18. The air drill of any of claims 17 or 18, wherein each of the blades has a pair of side bearing surfaces having graphite configured to engage first and second sides of the groove.

19. The air drill of any of claims 17-19, wherein the blade comprises graphite particles disposed in a PEEK matrix.

Technical Field

The present disclosure relates to an air drill, and more particularly, to an oil-free air motor for a drill having a graphite blade member.

Background

This section provides background information related to the present disclosure that is not necessarily prior art.

In today's surgical environment, high-speed pneumatic drills are often utilized to cut tissue such as bone. These high speed drills, while small but effective, utilize cutting implements that rotate at tens of thousands of RPM. To reduce the amount of friction-induced heat and wear in these systems and reduce the drill size, the drill often utilizes a liquid lubricant that is often fed into the feed gas stream. Metering of the lubricant often incurs costs and complexities associated with drill life and service conditions and facilitating management of the drill system. It is therefore an object of the present invention to overcome these complexities.

Disclosure of Invention

This section provides a general summary of the disclosure, and is not a comprehensive disclosure of its full scope or all of its features.

In accordance with the present teachings, a pneumatic drill is provided having a tool engaging chuck and a pneumatic motor. The pneumatic motor has a housing defining an air input and an air output and further defining an inner cylindrical chamber having a bearing surface and having a through axis. The driven shaft is coupled to the tool engaging chuck. The shaft defines a plurality of longitudinal slots configured to slidably receive the longitudinal vanes. The driven shaft is disposed within the cylindrical chamber and has a longitudinal axis offset from the through axis. A plurality of polymer-containing vanes comprising graphite are each disposed in one of the plurality of longitudinal slots. According to an alternative teaching, two of the vanes, the housing and the driven shaft define a moving compression chamber.

According to an alternative teaching, the vane is slidably disposed within the slot and slidably engages against the housing bearing surface.

According to an alternative teaching, the blade has a layered composite structure and includes graphite particles disposed in a polyether ether ketone (PEEK) matrix.

According to an alternative teaching, a pneumatic drill is provided having a tool engaging chuck and a pneumatic motor. The pneumatic motor has a housing defining an air input and an air output and further defining an interior cylindrical chamber having a bearing surface. The driven shaft defines a plurality of longitudinal slots and is coupled to the tool engaging chuck. The driven shaft is disposed within the chamber and has a longitudinal axis offset from the through axis. A plurality of vanes each partially formed of graphite are each disposed in one of the plurality of longitudinal slots.

Further areas of applicability will become apparent from the description provided herein. The description and specific examples in this summary are intended for purposes of illustration only and are not intended to limit the scope of the present disclosure.

Drawings

The drawings described herein are for illustrative purposes only of selected embodiments and not all possible implementations, and are not intended to limit the scope of the present disclosure.

FIG. 1 illustrates a pneumatic drill according to the present teachings;

FIG. 2 shows a perspective cross-sectional view of the pneumatic motor;

FIGS. 3A and 3B show cross-sectional views of the pneumatic motor shown in FIG. 2;

FIGS. 4A and 4B illustrate a housing member for a pneumatic motor;

FIG. 5 shows an exploded view of the driven shaft and associated blades of the motor shown in FIG. 2;

FIGS. 6A-6D illustrate a graphite-containing blade according to the present teachings; and

fig. 7A to 7D show the material configuration of the blade shown in fig. 6A to 6D.

Corresponding reference characters indicate corresponding parts throughout the several views of the drawings

Detailed Description

Example embodiments will now be described more fully with reference to the accompanying drawings. Referring to fig. 1-7D, a pneumatic drill 10 is shown according to the present teachings. Fig. 1 discloses a pneumatic drill 10 having a pneumatic motor 12, a tool engaging chuck 14, and a member or hose 16 carrying a high pressure air supply 18 and an air exhaust 20. As is well known, the tool engaging chuck 14 is configured to be coupled to a rotary tool such as a drill bit or cutting file.

Fig. 2, 3A and 3B show cross-sectional views of the pneumatic motor 12. The pneumatic motor 12 has a housing 22 defining a high pressure air input 18 and an air output or exhaust 20, and defines an internal cylindrical chamber 23 having a bearing surface 24 defining a through bore 25 along a longitudinal axis 27 of the motor. The motor 12 has a driven shaft 26 coupled to the tool engaging chuck 14. A driven shaft 26 defining a plurality of longitudinal slots 30 is disposed within the cylindrical chamber 23 and has a longitudinal axis 29 offset from the housing chamber through axis 27. A plurality of vanes 28 formed at least in part of graphite are each and slidably disposed in one of the plurality of longitudinal slots 30.

The offset driven shaft 26 is positioned such that one of the blades 28 is longer than the adjacent blade 28 or extends radially outward from the shaft 26 a greater distance. This allows and provides a larger area of interaction with the high pressure gas, causing the driven shaft 26 to rotate. When high pressure air enters from the high pressure supply 18 and enters a chamber 31 defined by the driven shaft 26, the blades 28, and the housing 22, the air pressure causes the driven shaft 26 to rotate, thereby causing the tool held by the tool engaging chuck 14 to rotate. Centrifugal force from the rotation of the driven shaft 26 pulls all of the vanes 28 in a radial direction and positions a portion of each of the vanes 28 into engagement with the housing interior bearing surface 24, forming a bearing surface 37 for high pressure. Each vane 28 has a bearing edge 39 slidingly engaged against bearing surface 24 with at least partially exposed graphite to reduce the amount of friction between vane 28 and housing bearing surface 24. Alternatively, as shown in fig. 4B, the bearing surface 24 may be formed by a graphite sleeve 24' inserted into the hole 25. The graphite sleeve may be between.10 inches and.05 inches thick.

When the blades 28 engage the bearing surface 24 or 24' and rotate with the driven shaft 26, the blades 28 define a plurality of compartmentalized chambers that allow compressed air to flow from the air supply 18 into the defined chambers 31 and out of the exhaust port 20 similar to a paddle wheel after rotating the shaft. In one embodiment, three blades 28 are radially disposed within three equally spaced longitudinal slots 30 defined within the driven shaft 26 and slide within the slots 30 during rotation.

As shown, the driven shaft 26 defines three longitudinal slots 30. The first, second and third blades 28 are of graphite and are each disposed within one of the three longitudinal slots 30. First and second ones of the vanes, the housing, and the driven shaft define a high pressure compression chamber coupled to a source of high pressure air. Second and third ones of the vanes 28, the housing, and the driven shaft 26 define a low pressure compression chamber that is fluidly coupled to the discharge port 20.

Fig. 4A and 4B show the following housing members: when disposed within and positioned adjacent to the drill housing 36, the housing members define the high pressure input 18 and output air passage 20 and the inner cylindrical bearing surface 24 that interacts with the movable vane member 28. The walls of the cylindrical bearing surface define a plurality of input ports 18' therein that are fluidly coupled to a high pressure air supply. A plurality of output ports 20 'are additionally defined in the wall of the cylindrical bearing surface 24, the plurality of output ports allowing fluid within the chamber to pass out of the pneumatic motor and into the output ports 20'.

The housing 22 may be formed of stainless steel or a polymer. Optionally, the bearing surface 24 of the housing 22 may have graphite or other low friction material, such as PTFE, to reduce friction between the moving blades 28 and the bearing surface 24, such as the graphite sleeve 24' shown in fig. 4B. In addition to the blade engaging surfaces, the housing 22 defines: a pair of inner surfaces 21 supporting bearings 34 that align the driven shaft 26 in the proper orientation within the cylindrical chamber; as well as an input port 18 'and an output port 20'.

Fig. 5 shows an exploded view of the driven shaft 26 and associated blades 28 of the motor shown in fig. 2. The driven shaft 26 has at least one flat surface 38 that engages the tool engaging member or chuck 14. Toward the end of the driven shaft 26 is provided a pair of cylindrical surfaces 42 adapted to couple to the bearings 34. The vane 28 is slidably disposed within the slot 30 in a manner that allows the vane 28 to slide relative to the slot 30 in a radial direction. In this regard, when high pressure air is applied to the surfaces of the vanes 28, the driven shaft 26 rotates, imparting centrifugal force on the vanes 28, pulling them into engagement with the bearing surfaces 24 or 24' and exposing the side surfaces, which increases the compression effect on the vanes. It can be seen that as the driven shaft 26 rotates, the vanes 28 are displaced back into the slots 30 by interaction with the bearing surfaces.

Fig. 6A-6D illustrate a graphite-containing blade 28 according to the present teachings. The vanes 28 are preferably formed of a graphite lubricant material. Due to the susceptibility of graphite to impact-induced cracking, blades 28 are preferably formed from a composite material incorporating graphite. In this regard, the blade may be formed from a polymer such as PEEK having various forms of graphite, each having different characteristics. The vane 28 has a first edge 44 which abuts against the cylindrical bearing surface. The rim 44 has a surface with exposed graphite that interfaces with the bearing surface of the housing. Additionally, the sides 46 of the blades 28 interface with the metal slots 30 formed in the driven shaft 26. To reduce the weight of blade 28 and frictional interaction with slot 30, the blade may have a plurality of independent (offset) flanges 47. The edges of the vanes 28 may be beveled to reduce the interaction of the vanes 28 with the slots.

The vanes 28, which are generally planar in configuration, have top bearing surfaces 44 that engage the inner bearing surfaces of the casing as depicted. The flat side of the vane 28 engages the side 46 within the slot 30. To reduce friction, these planar sides 46 preferably have incorporated graphite that facilitates relative movement of the blades 46 with respect to the rotatable shaft 26.

Fig. 7A to 7D show the material configuration of the blade shown in fig. 6A to 6D. As shown in fig. 7A and 7B, the blade may be formed of a graphite-containing composite. In one form, as shown in fig. 7A and 7B, the graphite material may be in the form of a powder 50 that is incorporated into a polymer matrix 52. This may occur by providing layers of polymer 52 and bonding graphite powder 50 therebetween. Additionally, the polymer may have a specific volume fraction of graphite powder incorporated into the liquid molten polymer. In this regard, the powder may be about 1000nm to 100,000nm in diameter and may have a volume fraction of from 10% graphite to about 90% graphite.

As shown in fig. 7B, the composite material may be formed of alternating layers of graphite and a polymer matrix such as PEEK. The layers may be parallel or perpendicular to the longitudinal axis of the shaft 26. In this configuration, the laminate may be formed such that the layers of material within blade 28 are visible along the support edge 39 of blade 28, thereby exposing the graphite material to the cylindrical support surface.

According to another embodiment, the graphite may be in tubular or fiber form 56. In this regard, the material may align the fibers in the longitudinal direction of the driven shaft or perpendicular to the cylindrical bearing wall. As the vanes 28 wear, the graphite is exposed to act as a dry lubricant between the moving vanes and the bearing surfaces. The abrasive and wear material is diverted from the pneumatic motor through the discharge port 20.

As shown in fig. 7D, the material of the blade may be a graphite honeycomb 58 having a polymer matrix defining a honeycomb structure. As the vane wears, the graphite is exposed, thereby reducing the friction of the vane with the cylinder interface.

Example embodiments are provided so that this disclosure will be thorough and will fully convey the scope to those skilled in the art. Numerous specific details are set forth such as examples of specific components, devices, and methods to provide a thorough understanding of embodiments of the present disclosure. It will be apparent to those skilled in the art that: example embodiments may be embodied in many different forms without the specific details being taken and neither should be construed to limit the scope of the disclosure. In some example embodiments, well-known processes, well-known device structures, and well-known technologies are not described in detail.

The terminology used herein is for the purpose of describing particular example embodiments only and is not intended to be limiting. As used herein, the singular forms "a", "an", and "the" are intended to include the plural forms as well, unless the context clearly indicates otherwise. The terms "comprises," "comprising," "including," and "having" are intended to be inclusive and therefore specify the presence of stated features, integers, steps, operations, elements, and/or components, but do not preclude the presence or addition of one or more other features, integers, steps, operations, elements, components, and/or groups thereof. The method steps, processes, and operations described herein are not to be construed as necessarily requiring their performance in the particular order discussed or illustrated, unless specifically identified as an order of performance. It should also be understood that additional or alternative steps may be employed.

When an element or layer is referred to as being "on," "engaged to," or "connected to" or "coupled to" another element or layer, it may be directly on, engaged, connected or coupled to the other element or layer or intervening elements or layers may be present. In contrast, when an element is referred to as being "directly on," "directly engaged to," "directly connected to" or "directly coupled to" another element or layer, there may be no intervening elements or layers present. Other words used to describe the relationship between elements (e.g., "between," directly between, "" adjacent "directly adjacent," etc.) should be interpreted in a similar manner. As used herein, the term "and/or" includes any and all combinations of one or more of the associated listed items.

Although the terms first, second, third, etc. may be used herein to describe various elements, components, regions, layers and/or sections, these elements, components, regions, layers and/or sections should not be limited by these terms. These terms may be only used to distinguish one element, component, region, layer or section from another region, layer or section. Terms such as "first," "second," and other numerical terms used herein do not imply a sequence or order unless clearly indicated by the context. Thus, a first element, component, region, layer or section discussed below could be termed a second element, component, region, layer or section without departing from the teachings of the example embodiments.

Spatially relative terms, such as "inner," "outer," "below," "lower," "upper," and the like, may be used herein for ease of description to describe one element or feature's relationship to another element or feature as illustrated in the figures. Spatially relative terms may be intended to encompass different orientations of the device in use or operation in addition to the orientation depicted in the figures. For example, if the device in the figures is turned over, elements described as "below" or "beneath" other elements or features would then be oriented "above" the other elements or features. Thus, the example term "below" can encompass both an orientation of above and below. The device may be otherwise oriented (rotated 90 degrees or at other orientations) and the spatially relative descriptors used herein interpreted accordingly.

The foregoing description of embodiments has been presented for purposes of illustration and description. It is not intended to be exhaustive or to limit the disclosure. Individual elements or features of a particular embodiment are generally not limited to that particular embodiment, but are interchangeable where applicable and can be used in a selected embodiment even if not specifically shown or described. The same situation can also be varied in many ways. Such variations are not to be regarded as a departure from the disclosure, and all such modifications are intended to be included within the scope of the disclosure.