阅读说明：本技术 一种智能自动化腌制设备 (Intelligent automatic pickling equipment ) 是由 董燕 于 2020-05-15 设计创作，主要内容包括：本发明公开了一种智能自动化腌制设备,包括机座、腌制筒与所述腌制筒相配合的筒盖及腌制装置；所述腌制装置包括设于所述腌制筒内的拍压部件、驱动所述拍压部件动作的驱动部件、设于所述腌制筒内的导位部件及设于所述腌制筒内壁的多个凸部；所述驱动部件驱动所述拍压部件转动过程中,在所述导位部件的作用下所述拍压部件拍压肉料；酱料进入肉料速度快,腌制效率高；酱料在肉料内分散充分,腌制均匀；腌制的肉料干净卫生。(The invention discloses intelligent automatic pickling equipment which comprises a base, a pickling cylinder, a cylinder cover and a pickling device, wherein the cylinder cover is matched with the pickling cylinder; the pickling device comprises a beating and pressing part arranged in the pickling cylinder, a driving part for driving the beating and pressing part to act, a guide part arranged in the pickling cylinder and a plurality of convex parts arranged on the inner wall of the pickling cylinder; the driving component drives the patting component to patte and press meat materials under the action of the guide component in the rotating process of the patting and pressing component; the sauce enters the meat material quickly, and the pickling efficiency is high; the sauce is fully dispersed in the meat material and is uniformly pickled; the pickled meat is clean and sanitary.)

1. An intelligent automatic pickling device comprises a base (1), a pickling cylinder (12), a cylinder cover (13) matched with the pickling cylinder (12) and a pickling device; the method is characterized in that: the pickling device comprises a beating and pressing component arranged in the pickling cylinder (12), a driving component for driving the beating and pressing component to act, a guide component arranged in the pickling cylinder (12) and a plurality of convex parts (14) arranged on the inner wall of the pickling cylinder (12); the driving part drives the patting and pressing part to rotate, and the patting and pressing part patts and presses meat under the action of the guide part.

2. The intelligent automatic pickling device of claim 1, wherein: the patting and pressing part comprises a connecting piece matched with the guide part, a patting piece (3) connected with the connecting piece and a kneading and pressing piece (4) connected with the connecting piece; in the working process of the intelligent automatic pickling equipment, the connecting piece is matched with the guide part to control the slapping piece (3) and the kneading and pressing piece (4) to slap and press meat materials.

3. The intelligent automatic pickling device according to claim 2, characterized in that: the flapping piece (3) comprises a first cylinder (31) connected with the connecting piece, a plurality of first cross rods (32) arranged on the first cylinder (31), a panel (33) movably connected with the first cross rods (32) and a flapping plate (34) movably connected with the panel (33); the beating pressing plate (34) is provided with a plurality of convex columns (35) matched with the convex parts (14).

4. The intelligent automatic pickling device according to claim 2, characterized in that: the kneading and pressing piece (4) comprises a second cylinder (41) connected with the connecting piece, a plurality of second cross rods (42) arranged on the second cylinder (41), a plurality of convex rods (43) movably connected with the second cross rods (42) and a cutting and pressing plate (44) movably connected with the convex rods (43); the cutting pressure plate (44) is provided with a plurality of convex ribs (45) matched with the convex parts (14).

5. The intelligent automatic pickling device of claim 1, wherein: the guiding component comprises a disc (51) arranged in the pickling barrel (12), a track (52) arranged on the disc (51), a wheel body (53) arranged in the track (52) and a cylinder (54) connected with the disc (51) and the barrel cover (13).

6. The intelligent automatic pickling device according to claim 2, characterized in that: the connecting piece comprises a connecting rod (21) matched with the driving device, a rotating ring (22) connected with the connecting rod (21), a positioning part (23) arranged on the rotating ring (22), a connecting rod (24) connected with the positioning part (23) and the wheel body (53), and an elastic piece (25) arranged on the connecting rod (24).

7. The intelligent automatic pickling device of claim 4, wherein: the length of the second cross rod (42) is larger than that of the first cross rod (32), and the end part of the convex rib (45) is arranged in a bending way.

8. The intelligent automatic pickling device of claim 1, wherein: the driving part comprises a driving part (61), a first driving disc (62) connected with the driving part (61), a rotating shaft (63) partially penetrating and arranged on the barrel cover (13), a second driving disc (64) connected with the rotating shaft (63) and a plurality of driving rollers (65) connected with the first driving disc and the second driving disc.

9. The intelligent automatic pickling device of claim 1, wherein: the intelligent automatic pickling equipment further comprises a vacuum device, wherein the vacuum device comprises a vacuum port (71) arranged on the cylinder cover (13), an air exhaust pipe (72) matched with the vacuum port (71) and an air exhaust piece (73) connected with the air exhaust pipe (72).

Technical Field

The invention belongs to the field of meat processing equipment, and particularly relates to intelligent automatic pickling equipment.

Background

Many gourmets require curing before cooking to make the cooked food more palatable; at present, sauce and meat are poured into a pickling cylinder by intelligent automatic pickling equipment used in a restaurant, the cylinder is vacuumized and then is rotated to realize the mixed pickling of the meat and the sauce, the meat and the sauce are only mixed and pickled in the pickling process, the pickling time is short, and the flavoring effect of the sauce is poor.

Disclosure of Invention

The invention provides intelligent automatic pickling equipment with good taste effect in order to overcome the defects of the prior art.

In order to achieve the purpose, the invention adopts the following technical scheme: an intelligent automatic pickling device comprises a base, a pickling cylinder, a cylinder cover matched with the pickling cylinder and a pickling device; the pickling device comprises a beating and pressing part arranged in the pickling cylinder, a driving part for driving the beating and pressing part to act, a guide part arranged in the pickling cylinder and a plurality of convex parts arranged on the inner wall of the pickling cylinder; the driving part drives the patting and pressing part to rotate, and the patting and pressing part patts and presses meat under the action of the guide part.

According to the invention, in the process of pickling meat materials in the pickling cylinder through the beating and pressing device, the meat materials are beaten and pressed by matching with the convex parts, so that sauce can better permeate into the meat materials; compared with the traditional method that only meat and sauce are stirred and mixed in the pickling cylinder, the meat can be better tasty; meanwhile, the meat materials are kneaded and pressed by the pressing component, so that sauce materials penetrating into the meat materials can be better dispersed in the meat materials to be tasty, the meat quality after kneading and pressing is more compact, and the taste is better; beat the dislocation simulation people hand that the part formed through the guide of leading the position part and beat the pressure processing to the meat material, beat the pressure part and beat the whole shape influence of pressure to the meat material for direct mechanical drive and be littleer to the meat material, avoid the meat material under the effect of mechanical force and warp, influence post processing.

The patting and pressing part comprises a connecting piece matched with the guide part, a patting piece connected with the connecting piece and a kneading and pressing piece connected with the connecting piece; in the working process of intelligent automatic pickling equipment, the connecting piece is matched with the guide part to control the slapping piece and the kneading and pressing piece to slap and press meat materials; the meat material is beaten by the beating part, and in the process that the sauce material is contacted with the surface of the meat material, the sauce material can quickly permeate into the meat material under the vibration action of the kneading part on the meat material, so that the pickling time is shortened; through the connecting piece, the flapping piece and the kneading and pressing piece can have front and back actions in the working process, so that the meat can be flapped and pressed in different degrees, and the meat elasticity of the meat is prevented from being damaged.

The flapping piece comprises a first cylinder connected with the connecting piece, a plurality of first cross rods arranged on the first cylinder, a panel movably connected with the first cross rods and a flapping plate movably connected with the panel; the clapper pressing plate is provided with a plurality of convex columns matched with the convex parts; under the low-rotation-speed working state of the driving device, the meat and the sauce are preliminarily mixed through the first cross rod, and the meat is preliminarily flapped, so that part of the sauce adhered to the meat can fall off; the rotating speed is increased to a middle level, the meat material collides with the panel to contact, so that the sauce attached to the surface of the meat material can be pressed to permeate into the meat material; the rotating speed is increased to high grade, the meat material moves to the edge of the pickling cylinder under the action of centrifugal force, and the convex columns and the convex parts are matched with each other to press the meat material discontinuously under the action of the guide part; when the meat and the sauce are mixed through the slapping, the sauce can be quickly immersed into the meat, and the pickling effect is better.

The kneading and pressing piece comprises a second cylinder connected with the connecting piece, a plurality of second cross rods arranged on the second cylinder, a plurality of convex rods movably connected with the second cross rods and a cutting and pressing plate movably connected with the convex rods; the convex rod is arranged, so that the stress on the surface of the meat material is uneven when the meat material is flapped, the deformation of the meat material is larger, and the sauce can be dispersed more quickly; under the condition of high-grade rotating speed, the convex edge and the convex part are matched to realize the extrusion of the meat material, and simultaneously, the joint cutting treatment is carried out on the surface of the meat material, so that the sauce material can enter the meat material more quickly.

The disk is fixed with the cylinder cover through the cylinder, the track on the disk is further fixed, the wheel body moves on the track to realize the front and back actions of the slapping piece and the kneading piece in the working process, the matching with the convex part is realized, and meanwhile, meat materials are brought into different movement tracks to carry out different treatments on the meat materials.

The connecting piece comprises a connecting rod matched with the driving device, a rotating ring connected with the connecting rod, a positioning part arranged on the rotating ring, a connecting rod connecting the positioning part and the wheel body, and an elastic part arranged on the connecting rod, wherein the driving device drives the patting part and the kneading part to rotate, the elastic part arranged on the connecting rod is matched with a track to realize that the patting part and the kneading part can simultaneously move back and forth in the rotating process, and the patting part and the kneading part are matched with the convex part to perform patting and pressing treatment on meat materials.

The length of the second cross rod is greater than that of the first cross rod, so that the cutting press plate is more attached to the pickling cylinder after rotating, the contact area with meat is larger, and the processing capacity of the cutting press plate is increased; the bending arrangement of bead tip can realize cutting the clamp plate and drag meat material and bump mutually with the convex part and rub with east meat material and press the processing, can press from both sides tight meat material under the cooperation of convex part simultaneously for the joint-cutting treatment effeciency is higher.

The driving part comprises a driving part, a first driving disc connected with the driving part, a rotating shaft partially penetrating through the cylinder cover, a second driving disc connected with the rotating shaft and a plurality of driving rollers connected with the first driving disc and the second driving disc, the right-angle steering transmission is realized through the connection of the driving rollers, and compared with the situation that the driving part is directly arranged on the cylinder cover, the cylinder cover is smaller in weight, the cylinder cover is more convenient to take out, the whole curing cylinder is taken out to process meat materials, and the secondary transfer of the meat materials is avoided.

The intelligent automatic pickling equipment further comprises a vacuum device, the vacuum device comprises a vacuum port arranged on the cylinder cover, an exhaust pipe matched with the vacuum port and an exhaust piece connected with the exhaust pipe, the vacuum device can inhibit bacteria in the pickling cylinder from breeding, meanwhile, the concentration of liquid in the meat materials can be reduced, a larger concentration difference is formed between the liquid and the sauce materials, and the sauce materials can better permeate into the meat materials.

In summary, the invention has the following advantages: the sauce enters the meat material quickly, and the pickling efficiency is high; the sauce is fully dispersed in the meat material and is uniformly pickled; the pickled meat is clean and sanitary.

Drawings

FIG. 1 is a schematic structural diagram of the present invention.

Fig. 2 is a partial structural diagram of the first embodiment of the present invention.

Fig. 3 is a partial cross-sectional view of the present invention.

Fig. 4 is a partial structural schematic diagram of the present invention.

Fig. 5 is a schematic view of a partial structure of the present invention.

Fig. 6 is a partial schematic structural diagram of the present invention.

Fig. 7 is a schematic view of the construction of a flapper of the present invention.

Fig. 8 is a schematic view showing the structure of the kneading and pressing member of the present invention.

Fig. 9 is a partial schematic structural diagram of the present invention.

Detailed Description

As shown in fig. 1-9, an intelligent automatic pickling apparatus includes a base 1, a pickling cylinder 12, a cylinder cover 13 and a pickling device; the pickling cylinder 12 is a stainless steel cylinder, and the pickling device comprises a guide part, a pressing part, a plurality of convex parts 14 and a driving part which are arranged in the pickling cylinder 12; specifically, the patting part) comprises a connecting piece, a patting piece 3 and a kneading piece 4, the convex part 14 is arranged on the inner wall of the pickling cylinder 12, and the end surface of the convex part 14 is spherical, so that meat materials are prevented from being blocked by a sharp end surface after colliding with the meat materials; flapper 3 includes a first cylinder 31, a plurality of first cross bars 32, a panel 33, and a flapper 34; the first cylinder 31 is a stainless steel cylinder, a plurality of first cross bars 32 are fixedly arranged on the first cylinder 31, and the first cross bars 32 are also made of stainless steel materials; the panel 33 is hinged to the first cross bar 32 through a circular shaft passing through the plurality of first cross bars 32, specifically: the round shaft parts exposed between two adjacent first cross rods 32 are respectively sleeved with a lantern ring 82, and the end parts of the panels 33 are fixedly connected with the outer walls of the lantern rings 82 to realize the hinging between the panels 33 and the first cross rods 32; the end face of the panel 33 is of a plane structure to ensure the contact area with meat; the clapper 34 is hinged with the panel 33 through a round shaft, a plurality of convex columns 35 with semicircular longitudinal sections are arranged on the end surface of the clapper 34, and the positions of the convex columns 35 are just positioned between two adjacent convex parts 14; preferably, the side end face of the first cross bar 32 is further provided with a rubber rod 81 with a trapezoidal cross section, and the rotation angle of the panel 33 can be limited by the rubber rod 81, so that the angle between the panel 33 and the first cross bar 32 is always smaller than 60 degrees in the rotation process of the slapping member 3, the phenomenon that the contact area between the panel 33 and meat materials is reduced due to the overlarge rotation angle of the panel 33 is avoided, and the panel 33 is ensured to fully play a role; a certain distance is provided between two adjacent first cross bars 32.

The kneading and pressing piece comprises a second cylinder 41, a plurality of second cross rods 42 arranged on the second cylinder 41, a plurality of convex rods 43 and a cutting and pressing plate 44; the second cylinder 41 is also a cylinder made of stainless steel, the second cross bar 42 is fixedly arranged on the outer annular surface of the second cylinder 41, the length of the second cross bar 42 is greater than that of the first cross bar 32, and a certain distance is also formed between every two adjacent second cross bars 42, so that part of meat can penetrate through a gap between the two cross bars and collide with the rear panel 33, and large meat balls can be conveniently dispersed; the lateral end of the second cross rod 42 is also provided with a rubber rod 81 protruding rod 43, which is a post rod with one end surface arranged in an arc shape, and the protruding rod 43 is also hinged to one end of the second cross rod 42, the specific connection mode is the same as that of the first cross rod 32 and the panel 33, which is not repeated herein, and a certain distance is also formed between two adjacent protruding rods 43, so that the specific function is also convenient for dispersing meat materials, the meat materials are prevented from being stuck together in a block manner in the pickling process, the meat materials are prevented from being contacted with sauce materials comprehensively, and the pickling effect is improved; the cutting pressure plate 44 is hinged to the protruding rod 43, and the specific connection mode is the same as that between the panel 33 and the first cross rod 32, which is not described herein again; the end surface of the cutting pressing plate 44 close to the inner wall side of the pickling cylinder 12 is provided with a plurality of convex ribs 45, the longitudinal sections of the convex ribs 45 are triangular, and one bottom edge of the triangle is parallel to the end surface of the cutting pressing plate 44, so that a plurality of edge points are formed on the end surface of the cutting pressing plate 44; the end of the rib 45 adjacent to the inner wall side of the curing cylinder 12 is preferably curved.

The driving part comprises a driving piece 61, a first driving disc 62, a rotating shaft 63, a second driving disc 64 and a plurality of driving rollers 65; the driving member 61 is a common variable frequency motor directly available on the market, and is not described herein; the first driving disk 62 and the second driving disk 64 are also hexagonal disks, through holes for the driving rollers 65 to penetrate through are formed in the hexagonal disks, and the driving rollers 65 are L-shaped round rods; the rotating shaft 63 is partially arranged in the cylinder cover 13 in a penetrating way; the guiding component comprises a disc 51, a track 52 arranged on the disc 51, a wheel body 53 arranged in the track 52 and a column 54 connecting the disc 51 and the cylinder cover 13; the disc 51 is fixedly connected with the cylinder cover 13 through a cylinder 54, and the wheel body 53 is embedded in the track 52 and can move along the track of the track 52; the connecting piece comprises a connecting rod 21, a rotating ring 22, a positioning part 23 arranged on the rotating ring 22, a connecting rod 24 and an elastic part 25 arranged on the connecting rod 24; specifically, the positioning portion 23 is a plurality of protruding columns arranged on the lower end surface of the rotating ring 22, one end of the connecting rod 21 is fixedly connected with the outer wall surface of the rotating shaft 63, and the other end of the connecting rod is fixedly connected with the upper end surface of the rotating ring 22; the first cylinder and the second cylinder are fixedly connected with the lower end surface of the wheel body 53; the connecting rod 24 consists of an elastic part 25 and two sets of rods, the two sets of rods are respectively sleeved on the cylinder and the positioning part 23, and the middle parts of the two sets of rods are connected through the elastic part 25; the specific elastic member 25 is a metal spring directly available on the market, and details are not repeated herein, and preferably, end caps are disposed at two ends of the elastic member 25, and the end caps are fixedly connected with the end portions of the loop bars.

The vacuum device comprises a vacuum port 71 arranged on the cylinder cover 13, an air suction pipe 72 and an air suction piece 73; the vacuum port 71 is a pipeline which is arranged on the cylinder cover 13 in a penetrating way and is communicated with the curing cylinder 12, and the vacuum port 71 is also provided with a valve which is a common ball valve; the air pumping piece 73 is a pumping pump which can be purchased directly in the market and is not described in detail herein; the cylinder cover 13 is also provided with a rubber ring to ensure the sealing property between the pickling cylinder 12 and the cylinder cover 13 during vacuum pumping; the air extracting piece 73 is arranged in the vertical cabinet 9 on the machine base 1, the drawer-type seasoning box 91 is arranged above the air extracting piece 73, the seasoning box 91 is internally divided into a plurality of small boxes so as to be convenient for seasoning classification and seasoning sauce materials in time, and the driving piece 61 is also arranged in the vertical cabinet 9 and arranged at the uppermost layer; 4 column feet 92 are arranged on the lower bottom surface of the machine base 1; preferably, 3 limiting blocks are arranged on the lower bottom surface of the pickling cylinder 12, a limiting table 10 is arranged on the machine base 1, and a notch groove 101 corresponding to the limiting blocks is arranged on the limiting table 10; the lower end of the driving part 61 is connected with a sliding seat 93, the upper end face of the vertical cabinet 9 is provided with a sliding rail 94, the driving part 61 can slide on the sliding rail 94, the first driving disc 62 and the driving roller 65 can be conveniently separated, the fast separation of the cylinder cover 13 and the pickling cylinder 12 can be realized, and the split cleaning of intelligent automatic pickling equipment is convenient.

The specific use principle is as follows: after putting meat materials into a curing cylinder, pouring sauce materials into the curing cylinder, and then adding seasonings according to requirements; the pickling cylinder is placed on a limiting table of the base by aligning with the notch groove, then the cylinder cover is covered, the exhaust pipe is sleeved on the exhaust opening, the exhaust part is opened to exhaust air in the pickling cylinder, the first driving disc and the second driving disc are connected through the driving roller during air exhaust, the driving roller is inserted between the first driving disc and the second driving disc in a positioning mode, the sliding seat slides forwards for one end distance to enable the driving roller to penetrate out of the first driving disc, and therefore rotation is stable; closing the ball valve, closing the air pumping part, and sealing the cylinder cover and the pickling cylinder under the action of atmospheric pressure; the driving part is opened to pickle the meat materials, the slapping part and the kneading and pressing part continuously knead and press the meat materials to pickle under the action of the guide part matched with the connecting part, and the pickling efficiency is higher; after the pickling is finished, closing the driving piece, opening the ball valve to release air, moving the sliding seat to contact the connection between the transmission roller and the first transmission disc, and taking the meat from the pickling cylinder after the cylinder cover is taken up; when the pickling drum is cleaned, the drum cover and the pickling drum only need to be soaked and washed by cleaning fluid in a water pool, and the pickling drum is convenient to wash.