阅读说明：本技术 一种用于磁芯上胶后的运输系统 (Transportation system used after gluing of magnetic core ) 是由 陆国芳 于 2021-07-28 设计创作，主要内容包括：本发明涉及磁芯加工设备的技术领域,更具体地说,它涉及一种用于磁芯上胶后的运输系统,包括置于磁芯上胶工序后的架体,架体上具有上料部件和落料部件,上料部件具有上料工位和排序工位,落料部件具有下料工位和堆料工位,本发明采用机械设备将磁芯有序的整列排布收集,然后有序的将其运输至收纳用的托盘上,无需在生产线上专门配备人员来装盘,减少了人工,提高了生产效率。而且也能避免人工的人为干预而造成磁芯运输磕碰而报废。(The invention relates to the technical field of magnetic core processing equipment, in particular to a transportation system for glued magnetic cores, which comprises a frame body arranged after a magnetic core gluing process, wherein the frame body is provided with a feeding part and a blanking part, the feeding part is provided with a feeding station and a sorting station, and the blanking part is provided with a blanking station and a stacking station. But also can avoid the magnetic core transportation collision and scrapping caused by manual intervention.)

1. The utility model provides a conveyor system for after magnetic core rubberizing, includes the support body of arranging behind the magnetic core rubberizing process in, its characterized in that: the frame body is provided with a feeding part and a blanking part,

a feeding part which is provided with a feeding station and a sequencing station,

a blanking part which is provided with a blanking station and a stacking station,

the feeding station comprises a conveying belt for conveying the magnetic core subjected to gluing and a feeding table for receiving the magnetic core;

the sequencing station comprises a first material pushing assembly moving along the Z-axis direction and a second material pushing assembly moving along the X-axis direction,

the blanking station comprises a blanking table for receiving the magnetic core and a blanking part for controlling the displacement of the magnetic core;

firstly, after the first material pushing assembly controls the magnetic core to move to a corresponding position along the Z axis in a positive direction on the feeding table, then the second material pushing assembly controls the magnetic core to move to the blanking table along the X axis direction on the feeding table, and then the blanking component controls the magnetic core to move along the Z axis in a reverse direction on the blanking table until the magnetic core is received and stored by the stacking station.

2. The transportation system for glued magnetic cores of claim 1, wherein: the blanking part is provided with a first pushing part for pushing the magnetic core to move and a first power unit for driving the first pushing part to move;

the stacking station is provided with a material tray group for receiving and containing magnetic cores and a power unit II for driving the material tray group to ascend and descend;

the rack body is provided with two inductors, the first inductor is used for sensing the position of a magnetic core moving on the blanking table, the second inductor is used for sensing the lifting height of the material tray assembly, and the first inductor is linked with the second inductor so that the feeding action of the first pushing part and the action of the material tray assembly can be carried out synchronously.

3. The transportation system for glued magnetic cores of claim 2, wherein: the material tray group is provided with a material tray and a power unit III for driving the material tray to move, a tray for receiving and containing the magnetic core can be taken from the material tray,

in the initial state, the material tray is hidden under the blanking table,

under the unloading state, the first power unit controls the first pushing part to push the magnetic cores to move to the edge of the unloading platform when the first row of the magnetic cores moves to the edge of the unloading platform, the synchronous power unit controls the third material tray to move to the position of the receiving magnetic cores, when the first row of the magnetic cores fall to the tray, the third power unit and the first power unit continuously and synchronously do work, the magnetic cores on the unloading platform are controlled to sequentially fall to the accommodating stations of the tray, the second inductor receives signals, the second power unit controls the material tray to descend to a position with the height of the magnetic cores, and therefore the first power unit and the second power unit synchronously run again to enable the magnetic cores of the unloading platform to be continuously stacked on the magnetic cores of the tray.

4. A transportation system for glued magnetic cores according to claim 3, characterised in that: the first material pushing assembly comprises a material pushing part II and a power unit IV, the material pushing part II is arranged on the power unit IV and controlled by the power unit IV to reciprocate along the X-axis direction, and the material pushing part II is provided with a first material pushing baffle and a power unit V for driving the first material pushing baffle to reciprocate along the Z-axis direction.

5. A transportation system for glued magnetic cores according to claim 3, characterised in that: the second material pushing assembly comprises a power unit six and a second material pushing baffle, and the power unit six is used for driving the second material pushing plate to reciprocate along the X-axis direction.

6. A transportation system for glued magnetic cores according to claim 3, characterised in that: the first power unit, the second power unit and the third power unit are formed by combining a servo motor, a screw rod and a base frame, the servo motor drives the screw rod to rotate and simultaneously drives the base frame to move, the fourth power unit and the fifth power unit are formed by combining a stepping motor, the screw rod and the base frame, the stepping motor drives the screw rod to rotate and simultaneously drives the base frame to move, and the sixth power unit is an air cylinder.

Technical Field

The invention relates to the technical field of magnetic core processing equipment, in particular to a transportation system for glued magnetic cores.

Background

Magnetic core refers to a sintered magnetic metal oxide composed of various iron oxide mixtures. For example, manganese zinc ferrite and nickel zinc ferrite are typical magnetic core materials. Manganese oxide

The zinc ferrite has the characteristics of high magnetic permeability and high magnetic flux density, and has the characteristic of lower loss. The nickel zinc ferrite has the characteristics of extremely high impedance, low magnetic permeability of less than hundreds and the like. Ferrite cores are used in coils and transformers for various electronic devices.

To this problem, this application discloses a full-automatic antiseized treatment facility for magnetic core, patent number 201910606705.0.

And the anti-sticking powder is coated on the surface of the magnetic core by adopting a mechanical facility, so that the full-automatic purpose is realized, the labor is reduced, the production cost is reduced, and the production efficiency is improved. After the magnetic cores are coated, the magnetic cores need to be manually loaded in a tray, and no stacking device special for the magnetic cores is available in the market.

Disclosure of Invention

Aiming at the defects in the prior art, the invention aims to provide a transportation system for gluing magnetic cores, which can replace throwing a worker to stack and store the magnetic cores.

In order to achieve the purpose, the invention provides the following technical scheme:

a transportation system used after gluing of a magnetic core comprises a frame body arranged after the gluing process of the magnetic core, wherein the frame body is provided with a feeding part and a blanking part,

a feeding part which is provided with a feeding station and a sequencing station,

a blanking part which is provided with a blanking station and a stacking station,

the feeding station comprises a conveying belt for conveying the magnetic core subjected to gluing and a feeding table for receiving the magnetic core;

the sequencing station comprises a first material pushing assembly moving along the Z-axis direction and a second material pushing assembly moving along the X-axis direction,

the blanking station comprises a blanking table for receiving the magnetic core and a blanking part for controlling the displacement of the magnetic core;

firstly, after the first material pushing assembly controls the magnetic core to move to a corresponding position along the Z axis in a positive direction on the feeding table, then the second material pushing assembly controls the magnetic core to move to the blanking table along the X axis direction on the feeding table, and then the blanking component controls the magnetic core to move along the Z axis in a reverse direction on the blanking table until the magnetic core is received and stored by the stacking station.

The invention is further configured to: the blanking part is provided with a first pushing part for pushing the magnetic core to move and a first power unit for driving the first pushing part to move; the stacking station is provided with a material tray group for receiving and containing magnetic cores and a power unit II for driving the material tray group to ascend and descend; the rack body is provided with two inductors, the first inductor is used for sensing the position of a magnetic core moving on the blanking table, the second inductor is used for sensing the lifting height of the material tray assembly, and the first inductor is linked with the second inductor so that the feeding action of the first pushing part and the action of the material tray assembly can be carried out synchronously.

The invention is further configured to: the material tray group is provided with a material tray and a power unit III for driving the material tray to move, a tray for receiving and containing the magnetic core can be taken from the material tray,

in the initial state, the material tray is hidden under the blanking table,

under the unloading state, the first power unit controls the first pushing part to push the magnetic cores to move to the edge of the unloading platform when the first row of the magnetic cores moves to the edge of the unloading platform, the synchronous power unit controls the third material tray to move to the position of the receiving magnetic cores, when the first row of the magnetic cores fall to the tray, the third power unit and the first power unit continuously and synchronously do work, the magnetic cores on the unloading platform are controlled to sequentially fall to the accommodating stations of the tray, the second inductor receives signals, the second power unit controls the material tray to descend to a position with the height of the magnetic cores, and therefore the first power unit and the second power unit synchronously run again to enable the magnetic cores of the unloading platform to be continuously stacked on the magnetic cores of the tray.

The invention is further configured to: the first material pushing assembly comprises a material pushing part II and a power unit IV, the material pushing part II is arranged on the power unit IV and controlled by the power unit IV to reciprocate along the X-axis direction, and the material pushing part II is provided with a first material pushing baffle and a power unit V for driving the first material pushing baffle to reciprocate along the Z-axis direction.

The invention is further configured to: the second material pushing assembly comprises a power unit six and a second material pushing baffle, and the power unit six is used for driving the second material pushing plate to reciprocate along the X-axis direction.

The invention is further configured to: the first power unit, the second power unit and the third power unit are formed by combining a servo motor, a screw rod and a base frame, the servo motor drives the screw rod to rotate and simultaneously drives the base frame to move, the fourth power unit and the fifth power unit are formed by combining a stepping motor, the screw rod and the base frame, the stepping motor drives the screw rod to rotate and simultaneously drives the base frame to move, and the sixth power unit is an air cylinder.

Compared with the defects of the prior art, the invention has the beneficial effects that:

adopt mechanical equipment to arrange the orderly permutation of magnetic core and collect, then orderly transport it to the tray of accomodating the usefulness on, need not to equip personnel specially on the production line and come the sabot, reduced the manual work, improved production efficiency. But also can avoid the magnetic core transportation collision and scrapping caused by manual intervention.

Drawings

FIG. 1 is a schematic top view of the present invention;

fig. 2 is a schematic perspective view of the present invention.

Detailed Description

Embodiments of the present invention are further described with reference to fig. 1-2.

The specific embodiment of the invention: the frame body is formed by combining single aluminum profiles or steel profiles, and the structure of the frame body is arranged according to the structures of different parts. The frame body is provided with a feeding part and a blanking part.

The purpose of the loading member is to cooperate with the previous process of applying glue to the surface of the core, and the structure and process of the loading member are referred to the applicant's patent of the core-applying device.

The blanking part is used for arranging the magnetic cores according to positions and then stacking the magnetic cores into a plurality of layers for packaging, boxing and storing.

Specifically, the feeding part is provided with a feeding station and a sequencing station.

The feeding station comprises a conveying belt 2 for conveying the glued magnetic cores and a feeding table 21 for receiving the magnetic cores.

One end of the transmission belt 2 is matched with the gluing and brushing device applied by the applicant, the other end of the transmission belt is matched with the feeding table, and the magnetic core is conveyed to the feeding table through the transmission belt after being brushed. The loading table 21 is a first table on which the magnetic cores are pre-positioned until the magnetic cores are arranged in a first row along the X-axis direction.

The sequencing station comprises a first pushing assembly 3 moving along the Z-axis direction and a second pushing assembly 4 moving along the X-axis direction.

In a working overlooking state, the first material pushing assembly 3 is arranged in the front edge direction of the feeding table 21, the second material pushing assembly 4 is arranged in the left side direction of the feeding table 21, and the first material pushing assembly 3 and the second material pushing assembly 4 are vertically arranged in a 90-degree staggered mode.

The first material pushing assembly 3 comprises a second material pushing part 3a and a fourth power unit 3b formed by a stepping motor, the fourth power unit 3b is arranged on the frame body 1, one end of the fourth power unit is connected with a screw rod 3b1, the second push-pull component 3a is connected with the screw rod 3b1, and the fourth power unit 3b controls the second push-pull component 3a to reciprocate along the X-axis direction.

The second pushing member 3a includes a first pushing stopper 311 and a power unit five 3a1 for driving the first pushing stopper 311 to reciprocate along the Z-axis direction. The first pushing baffle 311 is a three-dimensional section bar or plate or other plate capable of pushing, and the specific structure can be replaced according to different structures and specifications of the magnetic core. The power unit five 3a1 is a stepping motor, one end of the power unit is connected with a screw rod, and the first material pushing baffle is connected to the screw rod, so that the reciprocating motion controlled by the stepping motor is realized.

The power unit five 3a1 can also be a translation cylinder, and the displacement of the magnetic core can be controlled by controlling the displacement of the first pushing baffle plate by the translation cylinder by connecting the first pushing baffle plate with the output end of the translation cylinder.

The second pushing assembly 4 includes a power unit six 41 and a second pushing baffle 42, and the power unit six 41 is used for driving the second pushing plate 42 to reciprocate along the X-axis direction.

The sixth power unit is a cylinder 41, and a second pushing baffle 42 is arranged at the output end of the cylinder. The magnetic core is pushed and pulled by the cylinder to be displaced along the Z-axis direction by the second pushing baffle plate, so that the magnetic core can fall on the table top of the blanking table on the moving path when being displaced along the Z-axis direction.

Specifically, the blanking part is formed by combining a blanking station and a stacking station.

The blanking station comprises a blanking table 22 for receiving the magnetic core pushed from the loading table 21 and a movable blanking member 5.

Firstly, after the first material pushing assembly 3 controls the magnetic core to move to the corresponding position along the Z axis in the positive direction on the material loading platform 21, then, the second material pushing assembly 4 controls the magnetic core to move to the material discharging platform 22 along the X axis in the positive direction on the material loading platform 21, and then, the material discharging component 5 controls the magnetic core to move along the Z axis in the negative direction on the material discharging platform 22 until the magnetic core is received and stored by the material stacking station.

A blanking part 5: a first pushing part 51 for pushing the magnetic core to move and a first power unit 52 for driving the first pushing part to move; the first pushing part 51 is a profile or a plate with a three-dimensional structure.

The first power unit 52 is formed by combining a servo motor and a screw rod, and the first power unit 52 is connected with the frame body 1 through a stand 521.

A stacking station: the second power unit 61 is provided with a material tray group 6 for receiving and containing the magnetic core and driving the material tray group to ascend and descend; two inductors (71, 72) are arranged on the frame body 1, the first inductor 71 is used for inducing the position of a magnetic core moving on the blanking table 22, the second inductor 72 is used for inducing the lifting height of the material disc group 6, and the first inductor 71 and the second inductor 72 are mutually linked so that the feeding action of the first pushing part 5 and the action of the material disc group 6 are synchronously carried out.

A tray group 6: the magnetic core collecting device is provided with a material tray 23 and a power unit III 62 for driving the material tray 23 to move, and a tray for receiving and containing the magnetic core can be taken from the material tray 23.

The working principle is as follows: in the initial state, the tray 23 is hidden under the blanking table 22,

in a blanking state, after the first row of magnetic cores are conveyed to the feeding table 21 by the conveying belt 2, the power unit IV 3b controls the second material pushing part 3a to move and pushes the magnetic cores to the other side of the feeding table 21 from one feeding side, and the feeding table 21 is fully distributed with the accommodating stations in one circulation;

the power unit six 41 drives the second material pushing plate 42 to push the magnetic core on the feeding table 21 to the discharging table 22 to complete feeding.

Next to the above-mentioned feeding process, the first power unit 52 controls the first pushing part 51 to push the magnetic cores to move, so that when the first row of magnetic cores moves to the edge of the blanking table 22, the third synchronous power unit 62 controls the material tray 23 to move to the position for receiving the magnetic cores, and when the first row of magnetic cores falls to the tray, the third power unit and the first power unit continuously and synchronously work, so that the magnetic cores on the blanking table 22 are controlled to sequentially fall into the storage stations of the tray, and synchronously, the second inductor 72 receives signals, and the second power unit controls the material tray to fall down to a station with a magnetic core height, so that the first power unit 52 and the second power unit 61 synchronously operate again to enable the magnetic cores of the blanking table 22 to be continuously stacked on the magnetic cores of the tray.

The first power unit, the second power unit and the third power unit are formed by combining a servo motor, a screw rod and a base frame, the servo motor drives the screw rod to rotate and simultaneously drives the base frame to move, the fourth power unit and the fifth power unit are formed by combining a stepping motor, the screw rod and the base frame, the stepping motor drives the screw rod to rotate and simultaneously drives the base frame to move, and the sixth power unit is an air cylinder.

The above description is only a preferred embodiment of the present invention, and is not intended to limit the present invention, and those skilled in the art should be able to make general changes and substitutions within the technical scope of the present invention.