阅读说明：本技术 一种颗粒和液体混合灌装系统 (Granule and liquid mix filling system ) 是由 杨燕 冯建春 于 2020-04-04 设计创作，主要内容包括：本发明涉及一种颗粒和液体混合灌装系统,用于将液体和颗粒灌装到带有破袋器的瓶中,包括颗粒封装装置,在将颗粒灌装到瓶中之前,先通过颗粒封装装置将颗粒封装到颗粒封装袋中,并且能够根据需要实时、自动且便捷地调整颗粒封装袋的大小以及颗粒封装袋中的颗粒量,同时也能够控制封装到单个瓶中的颗粒封装袋的数量,然后将颗粒封装袋装到瓶中的破袋区域；控制器还能够实时、准确和自动地调整液体的灌装量,瓶经过灌装且封装后的液体和颗粒经由颗粒封装袋相互隔离且不接触的；而当使用需要颗粒与液体混合接触时,通过瓶中的破袋器将颗粒封装袋破裂,颗粒能够与周围的液体充分接触,满足使用的要求。(The invention relates to a particle and liquid mixed filling system, which is used for filling liquid and particles into a bottle with a bag breaker, and comprises a particle packaging device, wherein before the particles are filled into the bottle, the particles are packaged into particle packaging bags through the particle packaging device, the size of the particle packaging bags and the particle amount in the particle packaging bags can be automatically and conveniently adjusted in real time according to needs, meanwhile, the number of the particle packaging bags packaged into a single bottle can be controlled, and then the particle packaging bags are packaged into a bag breaking area in the bottle; the controller can also accurately and automatically adjust the filling amount of the liquid in real time, and the liquid and the particles after the bottles are filled and packaged are isolated from each other and are not contacted with each other through the particle packaging bags; when the granule is required to be mixed and contacted with liquid in use, the granule packaging bag is broken through the bag breaking device in the bottle, and the granule can be fully contacted with the surrounding liquid to meet the use requirement.)

1. A pellet and liquid hybrid filling system for filling liquids and pellets into bottles in which a bag breaker is provided to break a pellet envelope into which pellets are pre-packaged before being filled into the bottle;

the particle and liquid mixed filling system comprises a liquid tank, a liquid flowmeter, a liquid flow regulating valve, a liquid stop valve, a particle tank, a particle flowmeter, a particle flow regulating valve and a particle stop valve, wherein the liquid flowmeter measures the flow of liquid flowing through, the liquid flow regulating valve can regulate the flow of the liquid, the particle flowmeter measures the flow of particle materials flowing through, and the particle flow regulating valve can regulate the flow of particles;

granule and liquid mixing filling system still includes granule packaging hardware, granule packaging hardware includes that upper portion hangs roof beam, lower part hangs roof beam, granule encapsulation bag material area conveyor, top sealer, lateral part sealer, granule encapsulation bag material area is when being carried by granule encapsulation bag material area conveyor on granule packaging hardware, and its cross-section is "U" type, and granule encapsulation bag material area open-top and lower part are sealed, both sides opening on the direction of delivery, top sealer and lateral part sealer are electric heat sealer, top sealer is set up on upper portion hangs the roof beam with the vertical extending direction removal ground mode that can follow upper portion hanging roof beam, top sealer seals the top of granule encapsulation bag material area, lateral part sealer is set up on the hanging roof beam of lower part with the vertical extending direction removal ground mode that can follow lower part hanging roof beam, the side sealer seals the side edge of the material belt of the particle packaging bag, and the side sealer further comprises an edge cutter which is used for cutting the edge of the sealed side edge of the particle packaging bag;

the liquid is filled into the bottle from the liquid tank through the liquid flow meter, the liquid flow regulating valve and the liquid stop valve, the particles are conveyed to the particle packaging device from the particle tank through the particle flow meter, the particle flow regulating valve and the particle stop valve, the particles are filled into the bottle after being packaged into a particle packaging bag in the bottle, and the particle packaging bag is positioned in a bag breaking area in the bottle.

2. A particulate and liquid mixing filling system according to claim 1, wherein the bag breaker is in the form of a stepped plate comprising a top portion, a middle portion and a lower portion, the middle portion being connected to and between the top portion and the lower portion, the lower portion being pivotally connected to a pivot point located at the bottom of the bottle at a distance 1/8-1/3 of a radius from the bottom of the bottle, the panel of the lower portion comprising a plurality of through holes, the panel of the lower portion being provided with a plurality of bag breaking protrusions; the middle part comprises a plurality of through holes; the top end of the top portion is located on the other side opposite to the pivot point.

3. A particulate and liquid mixing filling system according to claim 2 wherein the bag breaking protrusions are conical, triangular pyramidal, square pyramidal, pentagonal pyramidal or elongated with cut edges.

4. A granular and liquid mixing and filling system according to claim 1, wherein the height of the side sealers is greater than the height of the strip of granular packaging bag material, the height of the edge cutters is greater than the height of the strip of granular packaging bag material, and the edge cutters are telescopically arranged at the middle positions of the side sealers.

5. A system according to claim 1, wherein the granule packaging means comprises two side sealers, both of which are movable along the lower suspension beam, each side sealer comprising an edge cutter.

6. A pellet and liquid mixing and filling system as claimed in claim 1, wherein the length of the top sealer is less than or equal to the length of the pellet containment bag of minimum length.

7. A combined pellet and liquid filling system as claimed in claim 6, wherein the pellet enclosure has a length of 2cm to 10cm and a height of 2cm to 4 cm.

8. A pellet and liquid mixing and filling system as claimed in claim 1, further comprising a controller, wherein the controller receives data from the liquid flow meter, the pellet flow meter, and also receives data from the length of the pellet enclosure to be sealed, and the controller controls the liquid flow regulating valve, the liquid stop valve, the pellet flow regulating valve, the pellet stop valve, the top sealer, and the side sealer.

9. The system according to claim 8, wherein the controller controls the filling volume of the liquid through the liquid flow control valve, controls the amount of the particles packed in the particle packing bag through the particle flow control valve, and controls the movement and the sealing operation of the top sealer, the movement and the sealing operation of the side sealers, and the trimming operation of the edge trimmer.

10. A granular and liquid mixing and filling system as claimed in any one of claims 1 to 9, wherein the granular packaging bag material belt is made of polyethylene or polypropylene and has a thickness of 0.03mm-0.05 mm.

Technical Field

The invention relates to the field of filling, in particular to a system for filling particles and liquid in a bottle-shaped container.

Background

At present, for food and beverage or other industrial products, the solid particles or solid powder are often mixed with a solvent or liquid according to a certain proportion. For example, in a common plastic wire production process, a plastic solid powder material and a solvent need to be mixed according to a certain ratio, and a process adopted by a current production enterprise is to calculate a weight ratio of the plastic solid powder material to the solvent in each filling bottle according to a required ratio of the plastic solid powder material to the solvent, then manually weigh the plastic solid powder material and the solvent with required weights respectively, fill the plastic solid powder material and the solvent into the filling bottles, and directly mix the plastic solid powder material and the solvent. With the development of equipment automation, a modern and automatic filling production line can basically realize automatic filling of solid powder materials and solvents which need to be proportioned, reduce the labor intensity of workers and improve the filling efficiency and reliability.

However, for some food and beverage products or other industrial products, the solid particles or powder need to be pre-filled with a solvent or liquid in the same bottle-shaped container, but the two can not be in direct contact, and the two can only be in contact when in use. This is generally due to the fact that, in the case of use, solid particles or powders require a physical or chemical reaction with the solvent or liquid. The existing production line and process for mixing and filling the particles and the liquid cannot meet the requirement.

Disclosure of Invention

In order to solve the technical problem, the invention provides a granule and liquid mixed filling system, wherein solid granules are pre-packaged into granule packaging bags before being filled into bottles, the granule and liquid mixed filling system is used for filling liquid and granules into the bottles, and bag breakers for breaking the granule packaging bags are arranged in the bottles; the particle and liquid mixed filling system comprises a liquid tank, a liquid flowmeter, a liquid flow regulating valve, a liquid stop valve, a particle tank, a particle flowmeter, a particle flow regulating valve and a particle stop valve, wherein the liquid flowmeter measures the flow of liquid flowing through, the liquid flow regulating valve can regulate the flow of the liquid, the particle flowmeter measures the flow of particle materials flowing through, and the particle flow regulating valve can regulate the flow of particles; granule and liquid mixing filling system still includes granule packaging hardware, granule packaging hardware includes that upper portion hangs roof beam, lower part hangs roof beam, granule encapsulation bag material area conveyor, top sealer, lateral part sealer, granule encapsulation bag material area is when being carried by granule encapsulation bag material area conveyor on granule packaging hardware, and its cross-section is "U" type, and granule encapsulation bag material area open-top and lower part are sealed, both sides opening on the direction of delivery, top sealer and lateral part sealer are electric heat sealer, top sealer is set up on upper portion hangs the roof beam with the vertical extending direction removal ground mode that can follow upper portion hanging roof beam, top sealer seals the top of granule encapsulation bag material area, lateral part sealer is set up on the hanging roof beam of lower part with the vertical extending direction removal ground mode that can follow lower part hanging roof beam, the side sealer seals the side edge of the material belt of the particle packaging bag, and the side sealer further comprises an edge cutter which is used for cutting the edge of the sealed side edge of the particle packaging bag; the liquid is filled into the bottle through the liquid flowmeter, the liquid flow regulating valve and the liquid stop valve by the liquid tank, the particles are conveyed to the particle packaging device through the particle flowmeter, the particle flow regulating valve and the particle stop valve by the particle tank, the particles are filled into the bottle after being packaged into a particle packaging bag, and the particle packaging bag is positioned in a bag breaking area in the bottle.

Further, the bag breaker is in a step-shaped plate shape and comprises a top part, a middle part and a lower part, wherein the middle part is connected to the top part and the lower part and is positioned between the top part and the lower part, the lower part is pivotally connected to a pivot point, the pivot point is positioned at the bottom of the bottle, the distance from the side wall of the bottle is 1/8-1/3 of the radius of the bottom of the bottle, the plate surface of the lower part comprises a plurality of through holes, and a plurality of bag breaking protrusions are arranged on the plate surface of the lower; the middle part comprises a plurality of through holes; the top end of the top portion is located on the other side opposite to the pivot point.

Furthermore, the bag breaking protrusion is conical, triangular pyramid, square cone, pentagonal pyramid or strip with a cut edge.

Further, the height of lateral part sealer is greater than the height in granule encapsulation bag material area, the height in granule encapsulation bag material area of edging ware, the edging ware is in with the mode that can stretch out and draw back the setting the middle part position of lateral part sealer.

Further, the pellet encapsulation device comprises two side sealers, both movable along the lower suspension beam, each side sealer comprising an edge cutter.

Further, the length of the top sealer is less than or equal to the length of the pellet containment bag of minimum length.

Further, the length of the particle packaging bag is 2 cm-10 cm, and the height of the particle packaging bag is 2 cm-4 cm.

The particle sealing machine further comprises a controller, the controller receives data of the liquid flow meter and the particle flow meter and also receives length data of a particle sealing bag to be sealed, and the controller controls the liquid flow regulating valve, the liquid stop valve, the particle flow regulating valve, the particle stop valve, the top sealing machine and the side sealing machine.

Furthermore, the controller controls the filling volume of liquid through the liquid flow regulating valve, controls the amount of particles packaged in the particle packaging bag through the particle flow regulating valve, controls the movement and the sealing action of the top sealing device, and controls the movement and the sealing action of the side sealing device and the trimming action of the edge trimmer.

Furthermore, the material belt of the particle packaging bag is made of polyethylene or polypropylene, and the thickness of the material belt is 0.03mm-0.05 mm.

The implementation of the invention has the following beneficial effects: before filling the granule into the bottle, earlier encapsulate the granule in the granule encapsulating bag to can be as required real-time, automatic and conveniently adjust the size of granule encapsulating bag and the granule volume in the granule encapsulating bag, also can control the quantity of the granule encapsulating bag of encapsulation in single bottle simultaneously, then with the granule encapsulating bag in the broken bag region in the bottle. The controller can also be in real time, the filling volume of liquid is adjusted accurately and automatically, and liquid and granule after the bottle is through the filling and encapsulation are isolated and contactless each other via granule packaging bag, and when the use needs granule and liquid mix the contact, break the granule packaging bag through the broken bag ware in the bottle, and the granule can fully contact with liquid on every side, satisfies the requirement of using.

Drawings

In order to more clearly illustrate the technical solution of the present invention, the drawings needed for the description of the embodiments or the prior art will be briefly described below, and it is obvious that the drawings in the following description are only some embodiments of the present invention, and it is obvious for those skilled in the art to obtain other drawings without creative efforts.

Fig. 1 is a block diagram of a granular and liquid mixing and filling system of the present invention.

Detailed Description

The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments of the present invention without any inventive step, are within the scope of the present invention.

As shown in fig. 1, the granule and liquid mixed filling system of the present invention, liquid and granule are required to be mixedly filled into a bottle 9. Wherein, granule and liquid mix filling system includes liquid tank 1, liquid flowmeter 2, liquid flow control valve 3, liquid stop valve 4, granule jar 5, granule flowmeter 6, granule flow control valve 7, granule stop valve 8. The liquid flow meter 2 measures the flow of liquid flowing through, the liquid flow regulating valve 3 can regulate the flow of the liquid, and the liquid stop valve 4 can control the on-off of the liquid so as to open or close the filling flow of the liquid. The particle flow meter 6 measures the flow of the particles flowing through, the particle flow regulating valve 7 can regulate the flow of the particles, and the particle stop valve 8 can control the on-off of the particles so as to open or close the filling and conveying of the particles.

In order to meet the requirement that liquid and particles are isolated from each other and do not contact when being mixed and filled into a bottle, and the particles can contact when needed, the particles are sealed and encapsulated by a particle packaging bag before being filled into the bottle.

The granule and liquid mixing and filling system further comprises a granule packaging device 15, wherein the granule packaging device 15 comprises an upper suspension beam 17, a lower suspension beam 16, a granule packaging bag material belt 18, a granule packaging bag material belt conveying device (not shown in the figure), a top sealer 21 and a side sealer 19.

The particle packaging bag material belt 18 is made of polyethylene or polypropylene, and the thickness of the particle packaging bag material belt is 0.03mm-0.05 mm. The particle packaging bag material belt 18 is in a belt shape, when the particle packaging device is clamped, the particle packaging bag material belt 18 is folded in half, when the particle packaging bag material belt is conveyed by the particle packaging bag material belt conveying device, the particle packaging bag material belt 18 is in a U shape when viewed in a cross section, the top of the particle packaging bag material belt 18 is open, the lower part of the particle packaging bag material belt 18 is closed, and the two sides of the particle packaging bag material belt 18 in the conveying direction are open. After passing through the particle tank 5, the particle flow meter 6, the particle flow regulating valve 7 and the particle stop valve 8, the particles are loaded into the particle packaging bag material belt from the top opening of the U shape.

Top capper 21 is the electric heat capper, and top capper 21 includes two mutual disposition's electric plate, and this two mutual disposition's electric plate circular telegram generates heat, and can remove with being close to each other, with granule packaging bag material area 18 centre gripping in the centre, through the two faces that heat softening or melt granule packaging bag material area 18, and through two faces that extrude granule packaging bag material area 18, make two faces of granule packaging bag material area 18 can be in the same place with bonding sealingly, in order to reach the effect of banding.

The top sealer 21 is movably disposed on the upper suspension beam 17 in the longitudinal extension direction of the upper suspension beam 17, and more specifically, the top sealer 21 is hung on the upper suspension beam 17 at both ends thereof by suspension rods 22, and the top sealer 21 is driven by a driving means not shown in the drawings to move a controllable distance along the upper suspension beam 17. The top sealer 21 seals the top edge of the strip 18 of granular packaging bag material.

In this embodiment, the number of the top sealers 21 is one, and in order to seal the top edges of the granular packaging bags with different lengths, the length of the top sealers 21 is set to be less than or equal to the length of the granular packaging bag with the minimum length, so that when the granular packaging bags need to be filled with the minimum amount of granules according to the requirement of the filled granular amount, the top sealers 21 can seal the top edges only by one sealing operation; and when the granule packaging bag needs to be filled with more granules, the length of the granule packaging bag is longer and is larger than that of the top sealing device 21, the top sealing device 21 needs to perform top side sealing for many times, namely, from the left side in fig. 1, top side sealing is performed first by one step, then the distance which is not larger than the length of the top sealing device 21 is moved rightwards in sequence, and the top side is sealed until the whole top side of a single granule packaging bag is sealed.

Specifically, the pellet enclosure has a length of 2cm to 10cm and a height of 2cm to 4cm, and therefore, in the present embodiment, the length of the top sealer 21 is selected to be 2 cm.

The side sealers 19 are arranged on the lower suspension bar 16 so as to be movable in the longitudinal extension direction of the lower suspension bar 16, and the side sealers 19 seal the side edges of the granular packaging bag web 18. Similarly, the side sealer 19 is also an electric heating sealer, and the side sealer 19 includes two electric heating plates arranged oppositely, and the two electric heating plates arranged oppositely are powered on to generate heat and can move close to each other, so as to clamp the particle packaging bag material belt 18 in the middle, soften or melt two surfaces of the particle packaging bag material belt 18 through heating, and enable the two surfaces of the particle packaging bag material belt 18 to be bonded together in a sealing manner through extruding the two surfaces of the particle packaging bag material belt 18, thereby achieving the effect of edge sealing.

Since the sealed side edges are trimmed after the sealing of the side edges of the strip 18 of granular packaging bags, resulting in individually packaged granular packaging bags, the side sealer 19 further comprises a trimming device 20, which trimming device 20 is used to trim the side edges of the sealed granular packaging bags. The edge cutter 20 is disposed at a middle position of the side sealer 19, specifically, grooves for accommodating the movement of the edge cutter 20 and the edge cutter 20 are respectively disposed at middle positions of two oppositely disposed electric heating plates of the side sealer 19, and the edge cutter 20 can cut edges of the particle packaging bag material belt 18 clamped between the two electric heating plates and having finished side edge sealing, so that the particle packaging bag of the packaged particles on the left side is separated from the particle packaging bag material belt 18 and then is sent to the bottle 9.

Further, in order to ensure that the side sealer 19 completely seals and cuts the side edge of the strip of granular packaging bag material, the height of the side sealer 19 is greater than the height of the strip of granular packaging bag material 18, and the height of the edge sealer 20 is greater than the height of the strip of granular packaging bag material 18.

The pellet encapsulating device 15 comprises a side sealer 19, which waits for the pellet encapsulating bag strip 18 to be conveyed to the left by a predetermined length, i.e. the length of the next pellet encapsulating bag, after the right side edge sealing and edge cutting operation of the previous pellet encapsulating bag is completed, and then the side sealer 19 seals and edge cuts the right side edge of the current pellet encapsulating bag.

Further, the particle encapsulation device 15 may be arranged to comprise two side sealers 19, both side sealers 19 being movable along the lower suspension beam 16, each side sealer 19 comprising an edge cutter 20. The two side sealers 19 are respectively located at two sides of the current granule packaging bag, and respectively seal and cut the sides at the positions.

The liquid is filled into the bottle 9 from the liquid tank 1 through the liquid flow meter 2, the liquid flow regulating valve 3 and the liquid stop valve 4, the particles are conveyed to the particle packaging device 15 from the particle tank 5 through the particle flow meter 6, the particle flow regulating valve 7 and the particle stop valve 8, and the particles are packaged into the particle packaging bag and then filled into the bottle 9.

As shown in fig. 1, the liquid and particles need to be mixedly filled into a bottle 9, said bottle 9 being generally cylindrical, a bag breaker 10 being provided in the bottle, said bag breaker 10 being in the form of a stepped plate comprising a top portion 13, a middle portion 12 and a lower portion 11, the middle portion 12 being connected to and located between the top portion 13 and the lower portion 11, said lower portion 11 being pivotally connected to a pivot point 101, the pivot point 101 being located at the bottom of the bottle 9, at a distance 1/8-1/3 from the side wall of the bottle 9 of the radius of the bottom of the bottle. The bag breaker 10 encloses with part of the side wall on the left side of the bottle 9 a bag breaking area in which the filled individual granular enclosure or enclosures are located in the bottle 9.

The faces of the lower and middle parts 11, 12 comprise a plurality of through holes, which enable the particle envelope to be blocked by the bag breaker 10 only in the area of the broken bag, when liquid and particle envelope are filled into the bottle 9 simultaneously or not, while liquid can flow through the plurality of through holes in the lower and middle parts 11, 12 to other areas in the bottle 9.

In order to enable the bag breaker 10 to break the particle packaging bag, a plurality of bag breaking protrusions 14 are provided on the plate surface of the lower portion 11; further, the bag breaking protrusion 14 may be provided in various shapes such as a cone, a triangular pyramid, a square pyramid, a pentagonal pyramid, or a long strip with a cut edge, so long as it can break the pellet-packed bag in the bag breaking area when the bag breaker 10 is performing the bag breaking operation.

As shown in fig. 1, the top of the upper portion 13 of the bag breaker 10 in the bottle 9 is located at the right side of the bottle mouth, which can facilitate the user's handling more conveniently when using it. While the lower end of the lower part 11 of the bag breaker 10 is pivotally connected to a pivot point 101. Thus, when the bag breaker is used by a user, the user removes the cap or closure of the bottle 9, and then pulls the upper end of the upper portion 13 of the bag breaker 10 towards the left end in fig. 1 by hand or other means, and the bag breaking protrusions 14 on the lower portion 11 press the granular packaging bag in the bag breaking region to break the granular packaging bag, so that the granules in the granular packaging bag contact with the surrounding liquid to produce the desired physical or chemical reaction, and the desired reaction product is obtained.

Further, a controller not shown in the figure is included, and the controller receives data of the liquid flow meter 2 and the particle flow meter 6, and also receives length data of the particle packaging bag to be sealed, and the length data is inputted from the outside. The controller controls the liquid flow regulating valve 3, the liquid stop valve 4, the particle flow regulating valve 7, the particle stop valve 8, the top sealer 21 and the side sealer 19. The controller controls the filling volume of liquid through the liquid flow regulating valve 3, controls the amount of particles packaged in the particle packaging bag through the particle flow regulating valve 7, and simultaneously controls the movement and the sealing action of the top sealing device 21, and controls the movement and the sealing action of the side sealing device 19 and the trimming action of the edge trimmer 19.

When the particles are packaged, the side edge of the particle packaging bag material belt 18 is sealed by the side sealing device 19, then the particle packaging bag material belt 18 is conveyed to the left by a required length, and then the right side of the particle packaging bag with the current length is sealed by the side sealing device 19. Then, the controller opens the particle flow rate regulating valve 7 and the particle stop valve 8, loads the particles into the present particle packaging bag material belt 18 having only an upper opening and both sides and bottom closed, meters the amount of the loaded particles by the particle flow meter 6, and when the required amount is reached, the controller closes the particle stop valve 8. The top sealer 21 is then controlled to edge-seal the top edge of the current pellet enclosure, and the slitter 20 of the side sealer 19 then edge-seals the right side edge of the current pellet enclosure. Thereby, a single particle packaging bag of a specific length is completed which is filled with a specific amount of particles, and the single particle packaging bag is transferred to the bottle 9.

The implementation of the invention has the following beneficial effects: before filling the granule into the bottle, earlier encapsulate the granule in the granule encapsulating bag to can be as required real-time, automatic and conveniently adjust the size of granule encapsulating bag and the granule volume in the granule encapsulating bag, also can control the quantity of the granule encapsulating bag of encapsulation in single bottle simultaneously, then with the granule encapsulating bag in the broken bag region in the bottle. The controller can also be in real time, the filling volume of liquid is adjusted accurately and automatically, and liquid and granule after the bottle is through the filling and encapsulation are isolated and contactless each other via granule packaging bag, and when the use needs granule and liquid mix the contact, break the granule packaging bag through the broken bag ware in the bottle, and the granule can fully contact with liquid on every side, satisfies the requirement of using.

While the invention has been described in connection with what is presently considered to be the most practical and preferred embodiment, it is to be understood that the invention is not to be limited to the disclosed embodiment, but on the contrary, is intended to cover various modifications and equivalent arrangements included within the spirit and scope of the appended claims.