阅读说明：本技术 一种汽车尾气混合管叶瓣的自动翻转装置 (Automatic turning device of automobile exhaust mixing pipe lobe ) 是由 段春争 吕启东 韩世凯 于 2020-04-14 设计创作，主要内容包括：本发明提供一种汽车尾气混合管叶瓣的自动翻转装置,包括液压顶杆、内模、顶模、外模、弹簧和机架。其中内模和外模固定在机架中间部分的表面上,且保证内外模同心定位。内模分为上下两部分。内模下半部分的有导轨与顶模相配合,顶模在导轨上滑动实现工件的成型。顶模与内模之间安装有弹簧用来实现工作完成之后的自动复位。内模中间的导轨有十二个,十二个导轨呈环形分布。十二个顶模对应安装在内模的十二个导轨中。两个液压顶杆分别分布在内外模的上下两侧。液压顶杆推动顶模向外滑动,与混合管的叶瓣接触作用,即可实现混合管叶瓣的翻转加工。本发明具有加工效率高,尾气混合管叶瓣翻转的质量好、精度高,安全性高,装置成本低且便于维修等优点。(The invention provides an automatic turning device for automobile exhaust mixing pipe vanes. Wherein the inner die and the outer die are fixed on the surface of the middle part of the frame, and the concentric positioning of the inner die and the outer die is ensured. The inner mold is divided into an upper part and a lower part. The lower half part of the internal mold is provided with a guide rail which is matched with the top mold, and the top mold slides on the guide rail to realize the molding of the workpiece. And a spring is arranged between the top die and the inner die and used for realizing automatic reset after the work is finished. Twelve guide rails are arranged in the middle of the internal mold and are distributed in an annular shape. The twelve top dies are correspondingly arranged in the twelve guide rails of the inner die. The two hydraulic push rods are respectively distributed on the upper side and the lower side of the inner die and the outer die. The hydraulic ejector rod pushes the top die to slide outwards and is in contact with the lobes of the mixing tube, and therefore the mixing tube lobes can be turned. The invention has the advantages of high processing efficiency, good turning quality of the tail gas mixing pipe vane, high precision, high safety, low device cost, convenient maintenance and the like.)

1. The automatic turning device for the automobile exhaust mixing pipe vane is characterized by comprising a hydraulic ejector rod (1), an inner die (2), an inner die top cover (3), a top die (4), an outer die (5) and a spring; the inner mold (2) and the outer mold (5) are concentrically fixed on the frame, and the inner mold (2) is movably connected with the inner mold top cover (3); the lower half part of the inner die (2) is provided with a guide rail, the top die (4) is installed in a matching way with the guide rail, and the top die (4) slides on the guide rail to process the lobes of the mixing pipe and realize the turnover of the lobes of the mixing pipe; a spring is arranged between the top die (4) and the inner die (2), and when the top die (4) turns over the mixing pipe lobe, the top die (4) extrudes the spring; the hydraulic ejector rod (1) is contacted with the top die (4).

2. The automatic turning device for the automobile exhaust mixing pipe vane according to claim 1, characterized in that the inner mold (2) is divided into an upper part and a lower part, and the upper part and the lower part are connected through a screw.

3. The automatic turning device for the automobile exhaust mixing pipe vane according to claim 1 or 2 is characterized in that 12 top dies (4) are in one-to-one correspondence with the guide rails, the 12 top dies (4) are distributed annularly, and an included angle of 30 degrees is formed between every two adjacent top dies (3).

4. The automatic turning device for the automobile exhaust mixing pipe vane as claimed in claim 1 or 2, wherein 24 springs are arranged, the 24 springs are distributed annularly, the upper layer and the lower layer are arranged, and an included angle of 30 degrees is formed between every two adjacent springs in each layer.

5. The automatic turning device for the automobile exhaust mixing pipe vane as claimed in claim 3, wherein 24 springs are provided, and the 24 springs are distributed annularly, and are arranged in an upper layer and a lower layer, and an included angle of 30 degrees is formed between two adjacent springs in each layer.

6. The automatic turning device of the automobile exhaust mixing pipe vane as claimed in claim 1, 2 or 5, wherein the head of the hydraulic ram (1) is in the shape of a dodecapyramid frustum.

7. The automatic turning device of the automobile exhaust mixing pipe vane according to claim 3, characterized in that the head of the hydraulic ejector rod (1) is in the shape of a dodecapyramid frustum.

8. The automatic turning device of the automobile exhaust mixing pipe vane according to claim 4, characterized in that the head of the hydraulic ejector rod (1) is in the shape of a dodecapyramid frustum.

Technical Field

The invention relates to an automatic turning device for automobile exhaust mixing pipe vanes.

Background

With the use of a large number of automobiles, the emission of tail gas is greatly increased, and the tail gas of the automobiles can not only directly harm the health of human bodies, but also cause serious pollution to the environment of human life. Sulfur dioxide in automobile exhaust has strong pungent odor, and when the sulfur dioxide reaches a certain concentration, acid rain is easily caused, soil and water sources are acidified, and the growth of crops and forests is seriously influenced. The state stipulates that automobile exhaust has certain emission standards, and the exhaust can be emitted only after being purified. Therefore, the exhaust gas treatment device is an indispensable device for each automobile, and the automobile exhaust gas mixing pipe is one of indispensable parts in the exhaust gas treatment device, and has a great influence on whether the purification treatment of the exhaust gas is qualified or not. The blade turning is needed in the production and processing process of the automobile exhaust mixing pipe, most of the blade turning of the existing automobile exhaust mixing pipe adopts a method of manually transferring stations to turn single blades one by one, the processing efficiency of the method is very low, the blade turning precision is low, the production cost is high, and certain potential safety hazards exist during the processing of workers.

Disclosure of Invention

The invention aims to provide the automatic turning device for the automobile exhaust mixing pipe vane, which can realize automatic processing, has high working efficiency, high processing precision, simple and safe structure, lower processing cost and convenient maintenance.

The technical scheme of the invention is as follows:

the automatic turning device for the automobile exhaust mixing pipe vane is characterized by comprising a hydraulic ejector rod, an inner die top cover, a top die, an outer die and a spring; the inner mold and the outer mold are concentrically fixed on the frame, and the inner mold is movably connected with the inner mold top cover; the lower half part of the inner die is provided with a guide rail, the top die is matched with the guide rail and slides on the guide rail to process the lobes of the mixing tube and realize the turnover of the lobes of the mixing tube; a spring is arranged between the top die and the inner die, and the top die extrudes the spring when the mixing tube lobe is turned over by the top die; the hydraulic ejector rod is contacted with the top die.

When the hydraulic lifting device is used, the hydraulic cylinder provides power to drive the hydraulic ejector rod to move up and down. The two hydraulic push rods move oppositely and contact with the top die to provide power for the top die to work. The hydraulic ejector rod and the top die are in a dodecapyramid surface, and the two hydraulic ejector rod and the top die are symmetrical up and down, so that the component forces of the top die in the vertical direction are mutually offset, the component forces in the horizontal direction are in the same direction and move along the guide rail, the top die is pushed to move on the guide rail in the working direction, the working surface of the top die is in contact with the mixing tube lobe, the lobe is overturned and deformed, when the top die finishes the set working stroke, the lobe is just overturned to the outer die, and the overturning precision of the lobe can be guaranteed.

The invention has the beneficial effects that: the automatic turning device has high processing efficiency, has high automation degree, can realize simultaneous turning of 12 lobes and automatic resetting of the device only by clamping the mixing tube, reduces the operation time of workers, and greatly improves the working efficiency; the tail gas mixing pipe has high precision and good quality of blade overturning, reduces manual operation, can finish the overturning of all blades at one time, does not have station change and re-clamping of workpieces, and reduces the generation of various errors; the safety is high, the operation of workers is greatly reduced, the stress is uniform and balanced when the device works, the structural stability is high, deformation and damage are not easy to occur, and various risks are reduced; the device has the advantages of low cost, high stability and convenience in maintenance, the structure is simple, the stability is high, faults are not easy to occur, the cost is saved, and meanwhile, the device is simple to disassemble and assemble and is convenient for replacing parts.

Drawings

FIG. 1 is a schematic view of a working part;

FIG. 2 is a drawing of the outer mold parts;

FIG. 3 is a view of the inner mold parts;

FIG. 4 is a view of an inner mold top cover component;

FIG. 5 is a top die detail view;

FIG. 6 is a drawing of a hydraulic ram assembly;

fig. 7 is a working part assembly view.

In the figure: 1, hydraulic ejector rods; 2, an internal mold; 3, an inner mold top cover; 4, ejecting the die; and 5, outer molding.

Detailed Description

The following further describes a specific embodiment of the present invention with reference to the drawings and technical solutions.

An automatic turning device for automobile exhaust mixing pipe vanes comprises a hydraulic ejector rod 1, an inner die 2, an inner die top cover 3, a top die 4, an outer die 5, a spring, a hydraulic cylinder, a rack and the like. Wherein the inner die 2 and the outer die 5 are fixed on a worktable at the middle part of the frame, and the inner die and the outer die must be ensured to be concentrically and accurately positioned. The internal mold 2 and the internal mold top cover 3 are connected by screws and can be disassembled and assembled so as to facilitate the positioning and installation of the top mold 4. The latter half of centre form 2 is equipped with the guide rail for with the cooperation of top mould 4, top mould 4 can slide on the guide rail, processes the hybrid tube lobe, realizes the upset of lobe. The upper half part of the inner die 2 is equivalent to a 'cover', and after the top die 4 is installed, the top die is ensured to slide smoothly in the guide rail. The guide rail on the internal mold 2 is provided with twelve, the twelve guide rails are distributed annularly, an included angle of 30 degrees is formed between every two adjacent guide rails, and meanwhile, the top mold 4 is also provided with twelve and is respectively installed in the corresponding guide rails. An upper spring and a lower spring are arranged between each top die and the inner die, and the top die extrudes the springs when the top die performs the lobe overturning work of the mixing pipe. After the overturning work is finished, the spring returns, and meanwhile, the automatic resetting of the top die is realized. The two hydraulic push rods 1 are respectively arranged at the upper side and the lower side of the inner die 2 and the outer die 5 and are coaxially positioned with the inner die and the outer die. The head of the hydraulic ejector rod 1 is in the shape of a twelve-pyramid frustum, and twelve edges of the hydraulic ejector rod can be simultaneously contacted and acted with corresponding surfaces of twelve top dies. The hydraulic ejector rod 1 is matched with a hydraulic cylinder for use, and the hydraulic cylinder provides power required by operation. The hydraulic cylinder is arranged on the frame.

Before work begins, a workpiece is rotated to be positioned simultaneously when an automobile exhaust mixing pipe to be processed is manually placed in a processing device, and then equipment is opened, a hydraulic cylinder drives an upper hydraulic ejector rod and a lower hydraulic ejector rod to move oppositely in the vertical direction, so that the upper hydraulic ejector rod and the lower hydraulic ejector rod extrude twelve ejector dies simultaneously. Because the contact action surface of the hydraulic ejector rod and the top die is an inclined surface, after the acting force is decomposed, the component force in the vertical direction is balanced, and the top die only receives the force along the working stroke direction, so that the hydraulic ejector rod can realize that the top die slides outwards on the guide rail along the working direction while extruding the top die. The top die slides outwards, and the working surface of the top die is in contact with the lobes of the mixing tube, so that the lobes of the mixing tube are overturned and deformed in the designated direction. Meanwhile, due to the existence of the outer die outside the mixing pipe, when the overturning deformation of the lobes reaches the final shape, the top die stops moving, and the overturning of the lobes of the mixing pipe is completed. After the leaves of the mixing pipe are turned over, the hydraulic cylinder drives the hydraulic ejector rod to move in the opposite direction to retract the cutter. Because install the spring between top mould and centre form, extrude the spring when the mould work of top, and the back mould can be automatic re-setting under the restoring force effect of spring after the work is accomplished to the taking out of hybrid tube and going on of processing next time.