阅读说明：本技术 一种卫浴散热器的隔板式散热管生产用插板机 (Board inserting machine for production of partition plate type radiating pipes of bathroom radiators ) 是由 杨华杰 王明森 齐嘉卉 卜相涛 高印军 王大勇 杜恒志 于 2019-12-06 设计创作，主要内容包括：本发明公开了一种卫浴散热器的隔板式散热管生产用插板机,包括依次设置的裁断模具和折弯模具；还包括设置在裁断模具和折弯模具两侧的插板机构和横向送板机构；插板机构后方设有夹管机构；裁断模具的前方设有用于定长输送钢带送料机；送料机的前方设有用于校平钢带的校平机；校平机的前方设有放料机；本发明可以一次性完成隔板制作和隔板插入,减少隔板流转装夹次数,有效防止隔板变形,从而保证隔板插入后与散热管的紧密性；并且可以提高隔板插入位置的准确性,提高散热管的散热效果；还可以降低人工人本,提高工作效率；还可以避免流转过程中不同长度隔板的混料。(The invention discloses a plate inserting machine for producing a partition plate type radiating pipe of a bathroom radiator, which comprises a cutting die and a bending die which are sequentially arranged; the device also comprises a plate inserting mechanism and a transverse plate feeding mechanism which are arranged at two sides of the cutting die and the bending die; a pipe clamping mechanism is arranged behind the plate inserting mechanism; a fixed-length steel belt feeding machine is arranged in front of the cutting die; a leveler for leveling the steel strip is arranged in front of the feeder; a discharging machine is arranged in front of the leveling machine; the invention can complete the manufacture of the partition plate and the insertion of the partition plate at one time, reduce the number of times of circulating and clamping the partition plate and effectively prevent the partition plate from deforming, thereby ensuring the tightness between the inserted partition plate and the radiating pipe; the accuracy of the inserting position of the partition plate can be improved, and the heat dissipation effect of the heat dissipation pipe is improved; the labor cost can be reduced, and the working efficiency is improved; and mixing of the partition plates with different lengths in the circulation process can be avoided.)

1. The utility model provides a production of baffle formula cooling tube of bathroom radiator is with picture peg machine which characterized in that: comprises a cutting die (4) and a bending die (5) which are arranged in sequence; the cutting die also comprises a plate inserting mechanism (7) and a transverse plate feeding mechanism (8) which are arranged at two sides of the cutting die (4) and the bending die (5); and a pipe clamping mechanism (6) is arranged behind the inserting plate mechanism (7).

2. The plate inserting machine for producing the clapboard type radiating pipe of the bathroom radiator as claimed in claim 1, wherein: the inserting plate mechanism (7) comprises an inserting rod (73), and a long groove is formed in the central plane of the front end of the inserting rod (73); the rear end of the inserted rod (73) is fixed on the sliding plate (71); the sliding plate (71) drives the inserted link (73) to move left and right along the long guide groove; the sliding plate (71) is fixedly connected with the telescopic end of the fourth oil cylinder (74); the upper part of the sliding plate (71) is connected on the bracket (76) in a sliding way through a guide rail (75).

3. The plate inserting machine for producing the clapboard type radiating pipe of the bathroom radiator as claimed in claim 2, wherein: a first sensor (79) is arranged on one side, opposite to the guide rail (75), of the support (76), the position of the first sensor (79) on the support (76) is adjustable, and the first sensor (79) is connected with the control cabinet; the first sensor (79) comprises a front sensor (791), a middle sensor (792) and a rear sensor (793) which are sequentially arranged along the insertion direction of the partition plate, and the rear sensor (793) is used for controlling the insertion length of the partition plate.

4. The plate inserting machine for producing the clapboard type radiating pipe of the bathroom radiator as claimed in claim 1, wherein: the transverse plate feeding mechanism (8) comprises a first feeding rod (81) and a second feeding rod (82), and the front ends of the first feeding rod (81) and the second feeding rod (82) can be lifted or dropped; the first feeding rod (81) and the second feeding rod (82) move back and forth along the direction vertical to the steel strip; the middle parts of the first feeding rod (81) and the second feeding rod (82) are respectively in rotary connection with a hinge shaft (83), and the hinge shaft (83) is fixedly arranged on a rod frame (84); the rear ends of the first feeding rod (81) and the second feeding rod (82) are respectively hinged with the telescopic rod of the first cylinder (89).

5. The plate inserting machine for producing the clapboard type radiating pipe of the bathroom radiator as claimed in claim 1, wherein: the cutting die (4) is arranged on the rack (11) in a sliding manner; the bending die (5) is fixedly arranged on the frame (11); the cutting die (4) is used for cutting the steel belt and beating a drum edge; the bending die (5) is used for bending the semicircular head of the steel belt.

6. The plate inserting machine for producing the clapboard type radiating pipe of the bathroom radiator as claimed in claim 1, wherein: the cutting die (4) comprises a cutting upper template (42) and a cutting lower template (41); the bottom of the upper cutting template (42) is fixedly connected with an upper base plate (412) and a fixed plate (413) from top to bottom in sequence, and the bottom of the fixed plate (413) is fixedly provided with an upper cutting male die (414); the upper cutting male die (414) is matched with a lower cutting female die (418) arranged on the lower cutting template (41).

7. The plate inserting machine for producing the clapboard type radiating pipe of the bathroom radiator as claimed in claim 6, wherein: the bending die (5) comprises an upper bending die (51) and a lower bending die (52); the bending upper die (51) is arranged in the guide seat (59) in a sliding manner; the right end of the bending upper die (51) extends out of the right end face of the bending lower die plate (511) for a certain distance; the bending lower die (52) is arranged on the right end face of the bending lower die plate (511) in a sliding mode; the upper surface of the bending lower template (511) and the upper surface of the cutting lower template (41) are on the same horizontal height.

8. The plate inserting machine for producing the clapboard type radiating pipe of the bathroom radiator as claimed in claim 6, wherein: two drum side punches (417) are arranged on the fixing plate (413), and the two drum side punches (417) are respectively arranged corresponding to two long side edges of the steel strip; one edge-bulging punch head (417) is arranged at a certain distance from the right end of the upper cutting male die (414), and the other edge-bulging punch head (417) is arranged at a certain distance from the left end of the upper cutting male die (214); the lower end of the drum edge punch (417) penetrates through the stripper plate (415).

9. The plate inserting machine for producing the clapboard type radiating pipe of the bathroom radiator as claimed in claim 5, wherein: the pipe clamping mechanism (6) comprises a front pipe clamping assembly and a rear pipe clamping assembly, the front pipe clamping assembly is arranged on the rack (11) in a sliding mode, and the rear pipe clamping assembly is fixedly arranged on the rack (11); the front pipe clamping assembly and the rear pipe clamping assembly respectively comprise a pressing die (61) and a supporting die (62) which are matched with each other; the pipe supporting die (62) is fixedly arranged at the top of the pipe clamping base (63); the pressing die (61) is fixedly arranged at a chuck of the pneumatic clamp (64); the pneumatic clamp (64) is fixedly arranged on the pipe clamping base (63) through a positioning plate (65).

10. The plate inserting machine for producing the clapboard type radiating pipe of the bathroom radiator as claimed in claim 1, wherein: a fixed-length conveying steel belt feeder (3) is arranged in front of the cutting die (4); a leveler (2) for leveling a steel belt is arranged in front of the feeder (3); a material placing machine (1) is arranged in front of the leveling machine (2).

Technical Field

The invention relates to a plate inserting machine for producing partition plate type radiating pipes of a bathroom radiator, and belongs to the technical field of radiating pipe production equipment.

Background

The radiation heating radiator is widely applied to heating in living environment, and a radiating pipe with higher radiating efficiency applied to the existing radiation heating radiator is a plugboard type radiating pipe. As shown in fig. 19, the partition plate C is inserted into the heat pipe a of the insert plate type heat pipe, and a water flow channel is formed between the water inlet B and the water outlet D to force the water flow to form a long-distance circulation, so that the heat reaches the pipe end, the heat of the heat pipe is generated integrally, and the phenomenon of uneven cooling and heating is avoided. As shown in fig. 20, in which the partition plate C has an L-shaped structure, the partition plate C includes a horizontal portion C1, a semicircular head C2 and a bulging edge C3, the horizontal portion C1 and the semicircular head C2 are perpendicular to each other, and the bulging edge C3 is used to make the partition plate C fit with the inner wall of the radiating pipe a more closely; the problem of cold and hot unevenness of ordinary cooling tube has been solved in the setting of baffle, has improved the thermal efficiency of radiator greatly, better satisfied heating requirement, the energy can be saved.

However, the manufacturing of the insert plate type heat dissipation pipe has many processes and complex process. The preparation of picture peg formula cooling tube includes that baffle preparation and baffle insert, and wherein the preparation of baffle includes processes such as steel band levelling, fixed length unloading, beating the drum limit, bend, will guarantee when the baffle inserts that the baffle is straight not have the bending, and the cooperation of insertingly accurate in order to guarantee baffle and cooling tube in the inserted position is inseparable. Each process of picture peg formula cooling tube among the prior art is accomplished on different equipment, has following not enough:

1. the deformation of the partition plate is large due to the fact that the partition plate needs to be circularly clamped for multiple times in the manufacturing process, so that the partition plate cannot be inserted into the heat dissipation pipe, and the waste amount of the partition plate is increased; or even the partition plate can be inserted into the radiating pipe, and the matching tightness of the partition plate and the inner wall of the radiating pipe causes leakage in the radiating pipe, so that the radiating effect of the radiating pipe is reduced.

2. The accuracy of inserted position can not be guaranteed in prior art's baffle inserting process to make baffle inserted position great with predetermine the position deviation, make the radiating effect reduce.

3. Each process of preparation of current picture peg formula cooling tube all needs different operating personnel, and the cost of labor is high to material circulation between the process, it is consuming time many, work efficiency is low.

4. The material circulation still can lead to the baffle compounding scheduling problem of different length between the preparation process of current picture peg formula cooling tube, and it brings inconvenience to insert the cooling tube process for the follow-up baffle.

In view of the above, the prior art is obviously inconvenient and disadvantageous in practical use, and needs to be improved.

Disclosure of Invention

Aiming at the defects, the invention provides the plate inserting machine for producing the clapboard type radiating pipes of the bathroom radiators, which can finish the manufacture of the clapboard and the insertion of the clapboard at one time, reduce the times of circulating and clamping the clapboard and effectively prevent the clapboard from deforming so as to ensure the tightness between the inserted clapboard and the radiating pipes; the accuracy of the inserting position of the partition plate can be improved, and the heat dissipation effect of the heat dissipation pipe is improved; the labor cost can be reduced, and the working efficiency is improved; and mixing of the partition plates with different lengths in the circulation process can be avoided.

In order to solve the technical problems, the invention adopts the following technical scheme: a plate inserting machine for producing partition plate type radiating pipes of a bathroom radiator comprises a cutting die and a bending die which are sequentially arranged; the cutting die and the bending die are arranged on the upper surface of the frame, and the cutting die and the bending die are arranged on the lower surface of the frame; and a pipe clamping mechanism is arranged behind the inserting plate mechanism.

Furthermore, the plate inserting mechanism comprises an inserting rod, and a long slot is formed in the central plane of the front end of the inserting rod; the rear end of the inserted link is fixed on the sliding plate; the sliding plate drives the inserted bar to move left and right along the long guide groove; the sliding plate is fixedly connected with the telescopic end of the fourth oil cylinder; the upper part of the sliding plate is connected to the bracket in a sliding way through a guide rail.

Furthermore, a first sensor is arranged on one side, opposite to the guide rail, of the support, the position of the first sensor on the support is adjustable, and the first sensor is connected with the control cabinet; the first sensor comprises a front sensor, a middle sensor and a rear sensor which are sequentially arranged along the insertion direction of the partition plate, and the rear sensor is used for controlling the insertion length of the partition plate.

Further, the transverse plate feeding mechanism comprises a first feeding rod and a second feeding rod, and the front ends of the first feeding rod and the second feeding rod can be lifted or dropped; the first feeding rod and the second feeding rod move back and forth along the direction vertical to the steel strip; the middle parts of the first feeding rod and the second feeding rod are respectively rotatably connected with a hinge shaft, and the hinge shaft is fixedly arranged on the rod frame; the rear ends of the first feeding rod and the second feeding rod are respectively hinged with a telescopic rod of the first cylinder.

Further, the cutting die is arranged on the rack in a sliding manner; the bending die is fixedly arranged on the rack; the cutting die is used for cutting the steel belt and beating the edge of the steel belt; the bending die is used for bending the semicircular head of the steel belt.

Further, the cutting die comprises a cutting upper template and a cutting lower template; the bottom of the upper cutting template is fixedly connected with an upper padding plate and a fixed plate in sequence from top to bottom, and the bottom of the fixed plate is fixedly provided with an upper cutting male die; the upper cutting male die is matched with the lower cutting female die arranged on the lower cutting template.

Further, the bending die comprises an upper bending die and a lower bending die; the bending upper die is arranged in the guide seat in a sliding manner; the right end of the upper bending die extends out of the right end face of the lower bending die plate for a certain distance; the bending lower die is arranged on the right end face of the bending lower die plate in a sliding mode; the upper surface of the bending lower template and the upper surface of the cutting lower template are at the same horizontal height.

Furthermore, two bulging punches are arranged on the fixing plate and respectively correspond to the two long side edges of the steel belt; one edge bulging punch head is arranged at a certain distance from the right end of the upper cutting male die, and the other edge bulging punch head is arranged at a certain distance from the left end of the upper cutting male die; the lower end of the drum edge punch penetrates through the stripper plate.

Furthermore, the pipe clamping mechanism comprises a front pipe clamping assembly and a rear pipe clamping assembly, the front pipe clamping assembly is arranged on the rack in a sliding mode, and the rear pipe clamping assembly is fixedly arranged on the rack; the front pipe clamping assembly and the rear pipe clamping assembly respectively comprise a pressing die and a pipe supporting die which are matched with each other; the pipe supporting die is fixedly arranged at the top of the pipe clamping base; the pressing die is fixedly arranged at a chuck of the pneumatic clamp; the pneumatic clamp is fixedly arranged on the pipe clamping base through a positioning plate.

Furthermore, a steel belt feeder for fixed-length conveying is arranged in front of the cutting die; a leveler for leveling the steel belt is arranged in front of the feeder; a discharging machine is arranged in front of the leveling machine.

After the technical scheme is adopted, compared with the prior art, the invention has the following advantages:

the invention can complete the manufacture of the partition plate and the insertion of the partition plate at one time, reduce the number of times of circulating and clamping the partition plate and effectively prevent the partition plate from deforming, thereby ensuring the tightness between the inserted partition plate and the radiating pipe; the accuracy of the inserting position of the partition plate can be improved, and the heat dissipation effect of the heat dissipation pipe is improved; the labor cost can be reduced, and the working efficiency is improved; the mixing of the partition boards with different lengths in the circulation process can be avoided; the invention has high automation degree and can be operated by only one person.

The present invention will be described in detail below with reference to the accompanying drawings and examples.

Drawings

FIG. 1 is a schematic structural view of the present invention;

FIG. 2 is a top view of FIG. 1;

FIG. 3 is a front cross-sectional view of a cutting die and a bending die;

FIG. 4 is a cut-off die cut-away side view;

FIG. 5 is a cross-sectional view A-A of FIG. 3;

FIG. 6 is a side view of the bending die;

FIG. 7 is an enlarged view at A in FIG. 3;

FIG. 8 is an enlarged view at Y in FIG. 4;

FIG. 9 is an isometric view of the tube clamping mechanism;

FIG. 10 is a schematic view of another perspective of the tube clamping mechanism;

FIG. 11 is a schematic view of a further perspective of the tube pinching mechanism;

FIG. 12 is an isometric view of the board insertion mechanism;

FIG. 13 is a schematic view of the plate insertion mechanism from another perspective;

FIG. 14 is an enlarged view at M of FIG. 12;

FIG. 15 is a cross-sectional view of the plate insertion mechanism;

FIG. 16 is a perspective view of the transverse feed mechanism;

FIG. 17 is a front view of the cross feed mechanism;

FIG. 18 is a schematic perspective view of the cutting body, the bending die, the transverse plate feeding mechanism, the pipe clamping mechanism and the plate inserting mechanism;

FIG. 19 is a perspective view of a baffled radiator tube of the toilet and bathroom radiator;

FIG. 20 is a schematic view of the structure of the separator;

in the figure, the position of the upper end of the main shaft,

1-a material placing frame, 2-a leveling machine, 3-a material feeding machine, 4-a cutting die, 41-a cutting lower die plate, 42-a cutting upper die plate, 43-a guide shaft, 44-a guide sleeve, 45-a first oil cylinder base plate, 46-a first supporting plate, 47-a mounting base plate, 48-a linear sliding rail, 49-a cutting die handle, 410-a first connecting piece, 411-a first oil cylinder, 412-an upper backing plate, 413-a fixing plate, 414-a cutting upper male die, 415-a discharging plate, 416-a discharging spring, 417-a drum edge punch, 418-a cutting lower female die, 419-a distance sleeve, 5-a bending die, 51-an upper bending die, 52-a lower bending die, 521-a first step, 522-a second step, 523-a vertical section, 53-base, 54-second support plate, 55-second cylinder seat plate, 56-bending upper die handle, 57-second connecting piece, 58-second cylinder, 59-guide seat, 510-reinforcing plate, 511-bending lower die plate, 512-bending lower die handle, 513-third connecting piece, 514-third cylinder, 515-third cylinder seat plate, 6-pipe clamping mechanism, 61-die, 62-pipe supporting die, 63-pipe clamping base, 64-pneumatic clamp, 65-positioning plate, 66-slide rail, 67-movable roller, 68-fixed roller, 69-crank arm, 610-fifth cylinder, 611-fixed shaft, 612-cylinder fixing plate, 613-U-shaped bracket, 614-third sensor, 615-sensor mounting rack, 616-a positioning pressure plate, 617-a positioning support, 618-a transition plate, 619-a clamping groove, 620-a clamping groove bottom plate, 7-a plate inserting mechanism, 71-a sliding plate, 72-a fourth connecting piece, 73-an inserting rod, 74-a fourth oil cylinder, 75-a guide rail, 76-a support, 77-a mounting seat, 78-a connecting bottom plate, 79-a first sensor, 791-a front sensor, 792-a middle sensor, 793-a rear sensor, 710-a position baffle, 711-a left baffle, 712-a right baffle, 713-a long baffle, 714-a restraint plate, 715-a baffle strip, 8-a transverse plate conveying mechanism, 81-a first feeding rod, 82-a second feeding rod, 83-a hinge shaft, 84-a rod frame, 85-a mounting base and 86-a first guide rail, 87-bottom plate, 88-second guide rail, 89-first cylinder, 810-cylinder bracket, 811-connecting plate, 812-second cylinder, 813-stop block, 814-first top, 815-second top, 9-control cabinet, 10-hydraulic station, 11-frame, 12-feeding rod sliding chute, 13-guide plate, 14-guide seat, 15-first pressing plate, 16-first lower support plate, 17-transition pressing plate, 18-transition lower support plate, 19-connecting rod, 20-supporting plate, 21-second lower support plate, 22-second pressing plate, 23-tip, 24-tip sleeve, 25-mounting plate, 26-tip cylinder and 27-second sensor.

Detailed Description

In order to more clearly understand the technical features, objects, and effects of the present invention, embodiments of the present invention will now be described with reference to the accompanying drawings.