Method for manufacturing insert molded container and insert molded container
阅读说明:本技术 嵌入成型容器的制造方法以及嵌入成型容器 (Method for manufacturing insert molded container and insert molded container ) 是由 东和位 于 2018-07-02 设计创作,主要内容包括:本发明提供一种嵌入成型容器的制造方法以及嵌入成型容器。通过具有将透明的合成树脂制的盖部件(50)安装在一次容器10的设置有蒸镀层(13)的部分的外侧面的盖安装工序、使盖部件(50)与浇口(61)对置而将一次容器(10)配置在模具(60)的内部的配置工序、从浇口(61)注塑透明的合成树脂材料(70)的嵌入成型工序的嵌入成型容器的制造方法,制造在一次容器(10)的外侧一体地设置有透明的合成树脂制的二次容器(20),并二次容器(20)具有浇口痕迹(23),且在浇口痕迹(23)的周边区域处的一次容器(10)的外侧面设置有蒸镀层(13)的嵌入成型容器(1)。(The invention provides a method for manufacturing an insert molded container and an insert molded container. An insert molding container (1) is manufactured by a cover mounting process of mounting a transparent synthetic resin cover member (50) on the outer side surface of a portion of a primary container (10) where a vapor deposition layer (13) is provided, a disposing process of disposing the primary container (10) inside a mold (60) with the cover member (50) facing a gate (61), and an insert molding process of injecting a transparent synthetic resin material (70) from the gate (61), wherein a transparent synthetic resin secondary container (20) is integrally provided on the outer side of the primary container (10), the secondary container (20) has a gate mark (23), and the vapor deposition layer (13) is provided on the outer side surface of the primary container (10) in the peripheral region of the gate mark (23).)
1. A method for manufacturing an insert molded container, characterized in that a double-walled insert molded container having a secondary container of transparent synthetic resin is integrally provided on the outer side of a primary container so as to cover the outer side surface of the primary container,
the method for manufacturing the insert molding container comprises the following steps:
a lid mounting step of mounting a lid member made of a transparent synthetic resin covering a part of the deposition layer on an outer surface of a portion of the primary container having the deposition layer on the outer surface;
a placement step of placing the primary container in a mold with the cap member facing the gate; and
and an insert molding step of integrally forming the secondary container outside the primary container by injecting a transparent synthetic resin material into the mold from the gate.
2. The manufacturing method of an insert molding container according to claim 1,
the primary container has a side wall and a bottom wall,
the whole outer side surface of the bottom wall is provided with the evaporation layer,
in the cover attaching step, the cover member is attached to a central portion of the bottom wall.
3. The manufacturing method of an insert molding container according to claim 1 or 2,
the cap member is formed of a synthetic resin material having the same material as a synthetic resin material forming the secondary container.
4. The manufacturing method of an insert molding container according to any one of claims 1 to 3,
the primary container is a container provided with the vapor deposition layer on the entire outer side surface.
5. The manufacturing method of an insert molding container according to any one of claims 1 to 4,
the secondary container is formed of a polyester synthetic resin material.
6. The manufacturing method of an insert molding container according to any one of claims 1 to 5,
the evaporation layer is an aluminum evaporation layer.
7. The manufacturing method of an insert molding container according to any one of claims 1 to 6,
the primary container is formed of a synthetic resin material having a melting point higher than that of the synthetic resin material forming the secondary container.
8. The manufacturing method of an insert molding container according to any one of claims 1 to 7,
the primary container is an injection molded article.
9. An insert molding container of a double-wall structure in which a transparent synthetic resin secondary container covering the outer surface of a primary container is integrally provided on the outer surface of the primary container,
the secondary container has a gate mark that is formed on the secondary container,
a vapor-deposited layer is provided on an outer side surface of the primary container at a peripheral region of the gate mark.
10. The insert molding container according to claim 9,
the primary container has a side wall and a bottom wall,
the gate vestige is opposed to a central portion of the bottom wall,
the entire outer side surface of the bottom wall is provided with the evaporation layer.
11. The insert molding container according to claim 9 or 10,
the evaporation layer is arranged on the whole outer side surface of the primary container.
12. The insert molding container according to any one of claims 9 to 11,
the secondary container is formed of a polyester synthetic resin material.
13. The insert molding container according to any one of claims 9 to 12,
the evaporation layer is an aluminum evaporation layer.
14. The insert molding container according to any one of claims 9 to 13,
the primary container is formed of a synthetic resin material having a melting point higher than that of the synthetic resin material forming the secondary container.
15. The insert molding container according to any one of claims 9 to 14,
the primary container is an injection molded article.
Technical Field
The present invention relates to an insert molding container having a double-wall structure in which a transparent synthetic resin secondary container covering an outer surface of a primary container is integrally provided on an outer side of the primary container, and a method for manufacturing the same.
Background
Conventionally, there has been known an insert molding container of a double-wall structure in which a transparent synthetic resin secondary container covering an outer surface of a primary container is integrally provided on an outer side of the primary container. Such an insert molded container having a double-wall structure can exhibit an excellent optical decorative function, and therefore is used for applications requiring differentiation of products by packaging with a high-grade feeling, such as a container for storing cosmetics.
The insert molding container is formed into the double-walled structure by an insert molding method in which a transparent synthetic resin material is injected into a mold from a gate of the mold in a state in which a primary container is disposed as an insert member in the mold (see, for example, patent document 1).
Disclosure of Invention
Technical problem
In the above-described conventional insert molded container, by providing a deposition layer having a gloss such as aluminum deposition on the outer surface of the primary container, the deposition layer can be provided with a gloss having a more transparent feeling, and a more high-grade and highly beautiful container can be obtained.
However, when insert molding is performed using a primary container provided with a vapor-deposited layer as an insert member, there are the following problems: the heat and pressure of the molten synthetic resin material injected into the mold from the gate melt the outer surface of the peripheral region of the gate of the primary container and cause the outer surface to flow in the direction away from the gate together with the vapor deposition layer, which causes the portion of the vapor deposition layer that has fallen off in the peripheral region of the gate of the primary container, thereby deteriorating the appearance.
The present invention has been made to solve the above problems, and an object of the present invention is to provide an insert molded container which prevents a vapor deposition layer in a primary container from coming off, and which is more beautiful.
Technical scheme
The method for manufacturing an insert molded container according to the present invention is a method for manufacturing an insert molded container having a double-wall structure in which a transparent synthetic resin secondary container covering an outer surface of a primary container is integrally provided on an outer side of the primary container, the method comprising: a lid mounting step of mounting a lid member made of a transparent synthetic resin covering a part of the deposition layer on an outer surface of a portion of the primary container having the deposition layer on the outer surface; a placement step of placing the primary container in a mold with the cap member facing the gate; and an insert molding step of integrally forming the secondary container outside the primary container by injecting a transparent synthetic resin material into the mold from the gate.
In the above configuration, the method of manufacturing an insert molded container of the present invention preferably includes: the primary container has a side wall and a bottom wall, the vapor-deposited layer is provided on an entire outer surface of the bottom wall, and the lid member is attached to a central portion of the bottom wall in the lid attaching step.
In the above configuration, the method of manufacturing an insert molded container of the present invention preferably includes: the cap member is formed of a synthetic resin material having the same material as a synthetic resin material forming the secondary container.
In the above configuration, the method of manufacturing an insert molded container of the present invention preferably includes: the primary container is a container provided with the vapor deposition layer on the entire outer side surface.
In the above configuration, the method of manufacturing an insert molded container of the present invention preferably includes: the secondary container is formed of a polyester synthetic resin material.
In the above configuration, the method of manufacturing an insert molded container of the present invention preferably includes: the evaporation layer is an aluminum evaporation layer.
In the above configuration, the method of manufacturing an insert molded container of the present invention preferably includes: the primary container is formed of a synthetic resin material having a melting point higher than that of the synthetic resin material forming the secondary container.
In the above configuration, the method of manufacturing an insert molded container of the present invention preferably includes: the primary container is an injection molded article.
An insert molding container of a double-wall structure in which a transparent synthetic resin secondary container covering an outer surface of a primary container is integrally provided on an outer side of the primary container, wherein the secondary container has a gate mark, and a vapor-deposited layer is provided on the outer surface of the primary container in a peripheral region of the gate mark.
In the above configuration, the insert molding container of the present invention is preferably: the primary container has a side wall and a bottom wall, the gate mark is opposed to a central portion of the bottom wall, and the vapor-deposited layer is provided on an entire outer side surface of the bottom wall.
In the above configuration, the insert molding container of the present invention is preferably: the evaporation layer is arranged on the whole outer side surface of the primary container.
In the above configuration, the insert molding container of the present invention is preferably: the secondary container is formed of a polyester synthetic resin material.
In the above configuration, the insert molding container of the present invention is preferably: the evaporation layer is an aluminum evaporation layer.
In the above configuration, the insert molding container of the present invention is preferably: the primary container is formed of a synthetic resin material having a melting point higher than that of the synthetic resin material forming the secondary container.
In the above configuration, the insert molding container of the present invention is preferably: the primary container is an injection molded article.
Technical effects
According to the present invention, it is possible to prevent the vapor deposition layer in the primary container from falling off, and to provide a more beautiful insert molded container.
Drawings
Fig. 1 is a half sectional view of an insert molding container as an embodiment of the present invention.
Fig. 2 is a sectional view of a cosmetic container using the insert-molded container shown in fig. 1.
Fig. 3 is a half sectional view showing the primary container and the lid member having a vapor-deposited layer on the outer surface.
Fig. 4 (a) is a cross-sectional view of the primary container to which the lid member is attached in the lid attachment step, and fig. 4 (b) is a bottom view of the same container.
Fig. 5 is a sectional view showing a state in which the primary container to which the cap member is attached is disposed in the mold in the disposing step.
Fig. 6 is a sectional view showing a state in which a synthetic resin material is injected from a gate into the interior of a mold in an insert molding process.
Fig. 7 is a sectional view showing a state after the end of the insert molding process.
Description of the symbols
1 insert molding container
2 mouth part
2a groove part
2b external screw thread
3 main body part
4 bottom
10 Primary container
11 side wall
12 bottom wall
13 vapor deposition layer
14 through hole
20 Secondary container
21 side wall
22 bottom wall
23 gate mark
24 convex part
30 refill container
31 refill container body
32 cosmetic preparation
33 closure
34 locking part
40 cover body
41 internal thread
50 cover part
50a lid body portion
50b shaft part
60 mould
61 pouring gate
62 lower die
63 Upper die
63a cutting die
63b cutting die
63c column part
64 mold cavity
70 synthetic resin material
Detailed Description
The present invention will be described in more detail below with reference to the accompanying drawings.
An insert-molded container 1 according to an embodiment of the present invention shown in fig. 1 is an insert-molded article having a double-wall structure in which a transparent synthetic resin
The insert molded container 1 can be used as a cosmetic container for containing, for example, cosmetics as contents. Fig. 2 shows a case where the insert molding container 1 is configured as a refill type (replacement type) cosmetic container that accommodates a refill container 30 filled with a cosmetic product in the inside thereof and closes the
The refill container 30 has the following configuration: a cosmetic 32 is filled into a bottomed cylindrical refill container body 31 having a shape corresponding to the inner surface of the insert molded container 1, and a sheet-like closing body 33 is fixed to and sealed at the opening by a method such as adhesion. The refill container body 31 can be formed using, for example, a polypropylene resin. A claw-shaped locking portion 34 is provided on the outer periphery of the upper end portion of the refill container body 31, and the refill container 30 is detachably held in the insert molded container 1 by the locking portion 34 being engaged with a
The lid body 40 is formed into a cylindrical shape having an outer diameter corresponding to the outer diameter of the refill container body 31 by polypropylene resin, and the lid body 40 is detachably attached to the insert molded container 1 by screwing the female screw 41 provided on the inner peripheral surface thereof with the
By detaching the lid 40 from the insert molded container 1 and peeling off the closing body 33 to unseal the refill container body 31, the cosmetic 32 can be taken out from the refill container body 31 and used. After use, the refill container body 31 can be closed and stored by attaching the lid body 40 to the insert molded container 1. When all the cosmetic products 32 are taken out and the refill container body 31 is emptied, the empty refill container body 31 is taken out from the insert molding container 1, and a new refill container 30 is attached to the insert molding container 1, whereby the insert molding container 1 can be reused.
Note that, the content may be directly stored in the insert molded container 1 without using the refill container 30.
As shown in fig. 1, the
In the present embodiment, the
The
A
In the present embodiment, the
The
The
The synthetic resin material forming the
The
In the insert molding, the
The insert molding container 1 of the present embodiment having the above-described configuration has a double-wall structure in which the
Thus, in the insert molded container 1 of the present embodiment, in the double-walled structure in which the transparent synthetic resin
In addition, in the insert molded container 1 of the present embodiment, by using a polyester-based synthetic resin material as the synthetic resin material forming the
In the insert molded container 1 of the present embodiment, the
In addition, in the insert molded container 1 of the present embodiment, the vapor-deposited
In addition, in the insert molded container 1 of the present embodiment, since the aluminum vapor deposition layer is used as the
The insert molded container 1 of the present embodiment having the above-described configuration can be manufactured by the method of manufacturing an insert molded container according to an embodiment of the present invention. A flow of manufacturing the insert molded container 1 by the insert molded container manufacturing method according to the embodiment of the present invention will be described below with reference to fig. 3 to 6.
First, as shown in fig. 3, a
The
Next, as shown in fig. 4 (a), the
When the
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When the
Here, since the
The
Thus, according to the method of manufacturing an insert molded container of the present embodiment, when the
In the method of manufacturing an insert molded container according to the present embodiment, since the
In the method of manufacturing an insert molded container according to the present embodiment, since the
Further, in the method of manufacturing an insert molded container according to the present embodiment, since the
The present invention is not limited to the above-described embodiments, and various modifications can naturally be made within the scope not departing from the gist thereof.
For example, in the above embodiment, the insert molded container 1 has a jar-like outer shape, but is not limited thereto, and may have various shapes such as a bottle shape.
The insert molding container 1 is not limited to a container in which the
In the above embodiment, the PCTA resin is used as the polyester-based synthetic resin material forming the
In the above embodiment, the
In the above embodiment, the
In the above embodiment, the
In the above embodiment, the
In the above embodiment, the
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