阅读说明：本技术 油的净化 (Purification of oil ) 是由 F.桑德斯特伦 T.佩尔森 于 2018-04-24 设计创作，主要内容包括：用于油的净化的方法和系统,所述方法包括以下步骤：-向至少一个沉降箱提供分离助剂和待净化的油；-等待以允许淤渣相沉降到沉降箱的底部部分,所述淤渣相包括与来自油的杂质一起的分离助剂；-从至少一个沉降箱去除不包括所述淤渣相的油相；以及-通过深度过滤器过滤所述油相以用于去除任何可能的剩余分离助剂和杂质。(A method and system for the purification of oil, the method comprising the steps of: -providing a separation aid and the oil to be purified to at least one settling tank; -waiting to allow a sludge phase to settle to the bottom part of the settling tank, said sludge phase comprising separation aids together with impurities from the oil; -removing an oil phase excluding the sludge phase from at least one settling tank; and-filtering the oil phase through a depth filter for removing any possible remaining separation aids and impurities.)

1. A method for the purification of oil, the method comprising the steps of:

-providing at least one settling tank (21; 121a, 121b, 121 c) with a separation aid and oil to be purified;

-waiting to allow a sludge phase comprising the separation aid together with impurities from the oil to settle to a bottom portion (37) of the settling tank (21; 121a, 121b, 121 c);

-removing an oil phase excluding the sludge phase from the at least one settling tank; and

-filtering the oil phase through a depth filter for removing any possible remaining separation aids and impurities.

2. The method of claim 1, wherein the filtering is performed by adding cellulose fiber powder to a portion of the oil phase and circulating the portion of the oil phase on a carrier layer for building a depth filter, and wherein then the remaining portion of the oil phase is filtered through the depth filter.

3. The method according to any of the preceding claims, further comprising the step of mixing and warming the oil and separation aid when they are provided into the settling tank (21; 121a, 121b, 121 c).

4. The method of claim 3, further comprising: measuring the temperature of the contents in the settling tank (21; 121a, 121b, 121 c) in at least one location in the settling tank, and controlling the warming of the contents in the settling tank in dependence on the measured at least one temperature.

5. The method according to any one of the preceding claims, further comprising the step of warming the oil phase removed from the settling tank in a heating tank (47) prior to the step of filtering.

6. The method of any of the preceding claims, further comprising: the presence of an oil phase or sludge phase in at least one location in the settling tank is detected by at least one content detection sensor (55 a, 55b, 55 c; 155a, 155b, 155 c) arranged in the settling tank, and the removal of the oil phase is controlled in dependence on the detection, the control being performed by a control system (31; 131) connected to the sensors, pumps and valves in the system.

7. The method according to claim 6, wherein the step of detecting comprises detecting whether an oil phase or a sludge phase is present at substantially the level of the settling tank at which the oil phase outlet (39 a, 39 b; 139a, 139b, 139 c) is provided.

8. A method according to any one of the preceding claims, further comprising removing at least a portion of the sludge phase from the settling tank (21; 121a, 121b, 121 c) before another batch of contaminated oil to be purified is provided to the settling tank.

9. A method according to any of the preceding claims, wherein at least a part of the sludge phase precipitated in the bottom part (37) of the settling tank (21; 121a, 121b, 121 c) in a previous cleaning cycle performed in the settling tank is reused in a next cleaning cycle in which oil to be cleaned is provided to the settling tank, whereby the sludge phase is mixed into newly provided oil, possibly together with new separation aid, by means of a mixing device (33) arranged in the settling tank, the amount of new separation aid corresponding to the amount of removed separation aid in the sludge phase removed from the previous cleaning cycle.

10. The method according to any one of the preceding claims, wherein the method further comprises: the removal of sludge phase from the settling tank (21; 121a, 121b, 121 c) through at least one sludge phase outlet (41 a, 41 b; 141a, 141b, 141 c) is controlled while monitoring an output from a content detection sensor (55 b; 155a, 155b, 155 c) disposed at substantially the same level as an oil phase outlet (39 a; 139a, 139b, 139 c) of the settling tank, and the removal of sludge phase is stopped when the output from the content detection sensor indicates that an oil phase is provided at the level of the oil phase outlet instead of a previous sludge phase.

11. The method according to any of the preceding claims, comprising providing the oil to be purified to one settling tank (121 a, 121b, 121 c), while removing and filtering the oil phase from another settling tank (121 a, 121b, 121 c) that has been provided with the oil to be purified in the previous cycle of the purification process, while possibly also allowing the sludge phase to settle to the bottom part of a third settling tank (121 a, 121b, 121 c) that has been provided with the oil to be purified in the previous cycle of the purification process.

12. The method of any of the preceding claims, further comprising: -cyclically controlling the feeding of oil to be purified into and the removal of purified oil phase from at least two settling tanks (121 a, 121b, 121 c) arranged in the system, such that a continuous flow of oil into and out of the system is provided, said control being provided by a control system (131) arranged in the system connected to sensors, valves and pumps in the system.

13. A system (1; 101) for the purification of oil, the system comprising:

-at least one feed tank (3) comprising oil to be purified;

-a separation aid dosing device (13);

-at least one settling tank (21; 121a, 121b, 121 c), the at least one settling tank (21; 121a, 121b, 121 c) comprising at least one inlet (23; 123a, 123b, 123 c), the at least one inlet (23; 123a, 123b, 123 c) being connected to the at least one feed tank (3) for receiving oil to be purified and to the separation aid dosing device (13) for receiving separation aid, the settling tank (21; 121a, 121b, 121 c) further comprising at least one oil phase outlet (39 a, 39 b; 139a, 139b, 139 c) for removing an oil phase from the settling tank after settling of the sludge phase to a bottom portion (37) of the settling tank, the sludge phase comprising the separation aid together with impurities from the oil; and

-a filter module (51), the filter module (51) being connected to the at least one oil phase outlet (39 a, 39 b; 139a, 139b, 139 c) of the at least one settling tank (21; 121a, 121b, 121 c), wherein the filter module (51) comprises a depth filter.

14. The system of claim 13, wherein the depth filter is a filter capable of retaining impurities within the body structure of the filter media.

15. The system of claim 13 or 14, wherein the filter module (51) is configured for adding cellulose fiber powder to a portion of the oil phase and circulating the portion of the oil phase on a carrier layer for building the depth filter, and wherein the filter module (51) is further configured for filtering the remaining portion of the oil phase through the depth filter.

16. The system of any of claims 13-15, further comprising:

-a control system (31; 131), the control system (31; 131) being connected to sensors, pumps and valves in the system and configured for controlling the flow in the system in dependence of predetermined settings, sensor signals and possibly also user inputs.

17. The system of claim 16, wherein the at least one settling tank (21; 121a, 121b, 121 c) further comprises at least one content detection sensor (55 a, 55b, 55 c; 155a, 155b, 155 c) for detecting the presence of an oil phase or a sludge phase in at least one location in the settling tank, and wherein the control system (31; 131) is configured for controlling the removal of the oil phase from the settling tank in dependence on the detection.

18. The system of any one of claims 13-17, wherein the settling tank (21; 121a, 121b, 121 c) comprises a content detection sensor (55 b; 155a, 155b, 155 c), the content detection sensor (55 b; 155a, 155b, 155 c) being arranged in the settling tank at substantially the same level as an oil phase outlet (39 a; 139a, 139b, 139 c) of the settling tank, and the content detection sensor (55 b; 155a, 155b, 155 c) is configured for detecting whether an oil phase or a sludge phase is at that level in the settling tank.

19. The system according to any one of claims 13-18, further comprising at least one sludge tank (43; 143a, 143b, 143 c), the at least one sludge tank (43; 143a, 143b, 143 c) being connected to at least one sludge removal outlet (41 a, 41 b; 141a, 141b, 141 c) in the bottom portion (37) of the at least one settling tank (21; 121a, 121b, 121 c) and configured for receiving a sludge phase from the settling tank.

20. The system of claim 19, wherein the settling tank (21) comprises at least two sludge removal outlets (41 a, 41 b) arranged at different liquid levels in the bottom portion (37) of the settling tank, both of the at least two sludge removal outlets (41 a, 41 b) being connected to the at least one sludge tank (43).

21. The system according to any one of claims 13-20, wherein the at least one settling tank (21; 121a, 121b, 121 c) further comprises a mixing device (33), at least one temperature sensor (57 a, 57 b) and at least one heating device (35), the at least one heating device (35) being configured for heating the contents of the settling tank in dependence of the temperature measured by the at least one temperature sensor.

22. The system according to any one of claims 13-21, wherein the system further comprises a heating tank (47) arranged between the at least one oil phase outlet (39 a, 39 b) of the at least one settling tank (21) and the filter module (51).

23. The system according to any one of claims 13-22, wherein a control system (31; 131) provided in the system (1; 101) is configured for: controlling removal of sludge phase from the settling tank (21; 121a, 121b, 121 c) through the at least one sludge phase outlet (41 a, 41 b; 141a, 141b, 141 c) while monitoring output from a content detection sensor (55 b; 155a, 155b, 155 c) disposed at substantially the same level as an oil phase outlet (39 a; 139a, 139b, 139 c) of the settling tank, and stopping removal of sludge phase when output from the content detection sensor (55 b; 155a, 155b, 155 c) indicates that an oil phase is provided at the level of the oil phase outlet (39 a; 139a, 139b, 139 c) instead of a previous sludge phase.

24. A system according to any one of claims 13-23, further comprising at least two settling tanks (121 a, 121b, 121 c) connected in parallel in the system (101).

25. A system according to claim 24, wherein the system comprises a control system (131), the control system (131) being connected to sensors, pumps and valves of the system (101) and being configured for controlling the feeding of oil to be purified into the at least two settling tanks (121 a, 121b, 121 c) and the removal of oil phase from the at least two settling tanks, such that one settling tank is receiving oil to be purified while the oil phase is being removed from another settling tank and possibly while a settling process is being performed in a third settling tank.

26. A computer program product comprising instructions which, when executed in a processor (32; 132) in a control system (31; 131) in a system (1; 101) for purification of oil, cause the control system (31; 131) to carry out the method according to any one of claims 1-12.

Technical Field

The present invention relates to a method and a system for the purification of oil.

Background

The purification of contaminated oil, such as for example mineral oil, industrial oil, process oil or hydraulic oil, is important for the possibility of reusing the oil and is therefore an important factor for the future environment and the limited natural resources of the oil. Contaminated oil can be purified or recovered by means of a liquid two-phase separation process, wherein a liquid separation aid is added to and mixed with the oil. The impurities will be captured by the separation aid and will accumulate in the bottom phase. There is still a need to improve the purification process for contaminated oils.

Disclosure of Invention

It is an object of the present invention to provide an improved method and system for the purification of oil.

This is achieved in a method and a system and a computer program according to the independent claims.

Thereby, by filtering the oil phase after settling, any possible remaining separation aids and impurities in the oil can be removed and an improved purification of the oil is achieved.

In one aspect of the invention, a method for purification of oil is provided. The method comprises the following steps:

-providing a separation aid and the oil to be purified to at least one settling tank;

-waiting to allow a sludge phase to settle to the bottom part of the settling tank, said sludge phase comprising separation aids together with impurities from the oil;

-removing an oil phase excluding the sludge phase from at least one settling tank; and

-filtering the oil phase through a depth filter for removing any possible remaining separation aids and impurities.

In another aspect of the invention, a system for purification of oil is provided. The system comprises:

-at least one feed tank comprising oil to be purified;

-a separation aid dosing device;

-at least one settling tank comprising at least one inlet connected to at least one feed tank for receiving oil to be purified and to a separation aid dosing device for receiving separation aid, the settling tank further comprising at least one oil phase outlet for removing oil phase from the settling tank after settling of a sludge phase to a bottom part of the settling tank, the sludge phase comprising separation aid together with impurities from the oil; and

-a filter module connected to the oil phase outlet of the at least one settling tank, wherein the filter module comprises a depth filter.

In yet another aspect of the invention, a computer program product is provided. The computer program comprises instructions which, when executed in a processor in a control system in a system for purification of oil, cause the control system to carry out the method according to the invention.

In this way, very small impurity particles in the oil can also be effectively filtered out of the oil phase. The combination of the depth filter and any remaining separation aid to be captured in the depth filter will increase the efficiency of removing small impurity particles. Unlike conventional thin layer surface filters, which are filtered only at the surface, depth filters are filters that are capable of retaining impurities within the body structure of the filter media. The depth filter will absorb any remaining separation aid and contaminants and the absorbed separation aid will also be able to catch small contaminant particles from the oil and thereby increase the filter efficiency.

In one embodiment of the invention, the filtration is performed by adding cellulose fiber powder to a portion of the oil phase and circulating the portion of the oil phase on a carrier layer for building a depth filter (also called filter cake), and wherein then the remaining portion of the oil phase is filtered through the depth filter. The filter module is also configured for such type of filtering. Hereby a very efficient, flexible, easy and cost-effective depth filtration is achieved. Depth filters are prone to change between batches of oil to be purified and depth filters of this type are very effective for the removal of small particles. Furthermore, automation of the process can be easily achieved for both the construction of the filter cake and the change of the filter. Further, the size of the depth filter, i.e., the depth can be changed very easily according to circumstances simply by employing the amount of the cellulose fiber powder added.

In one embodiment of the invention, the method further comprises the step of mixing and warming the oil and the separation aid when they are provided to the settling tank.

In one embodiment of the invention, the at least one settling tank further comprises a mixing device, at least one temperature sensor and at least one heating device configured for heating the contents of the settling tank in dependence of the temperature measured by the at least one temperature sensor.

This can improve the separation efficiency.

In one embodiment of the invention, the method further comprises: the temperature of the contents of the settler in at least one location in the settler is measured and the warming of the contents of the settler is controlled in dependence on said measured at least one temperature.

In one embodiment of the invention, the method further comprises the step of warming the oil phase removed from the settling tank in a heating tank prior to the step of filtering. Whereby the filtering can be more efficient.

In one embodiment of the invention, the method further comprises: the presence of an oil phase or sludge phase in at least one location in the settling tank is detected by at least one content detection sensor arranged in the tank, and the removal of the oil phase is controlled in dependence on said detection, said control being performed by a control system connected to the sensors, pumps and valves in the system. Whereby it can be ensured that only the oil phase is removed through the oil phase outlet.

In one embodiment of the invention, the step of detecting comprises detecting whether the oil phase or the sludge phase is substantially at a level in the settling tank at which the oil phase outlet is provided.

In one embodiment of the invention, the method further comprises removing at least a portion of the sludge phase from the settling tank before another batch of contaminated oil to be purified is provided to the settling tank.

In one embodiment of the invention, at least a part of the sludge phase precipitated in the bottom part of the settling tank in a previous cleaning cycle performed in the settling tank is reused in a next cleaning cycle in which the oil to be cleaned is supplied to the settling tank, whereby the sludge phase is mixed into the newly supplied oil, possibly together with a new separation aid by means of a mixing device arranged in the settling tank, the amount of the new separation aid corresponding to the amount of removed separation aid in the sludge phase removed from the previous cleaning cycle. The reuse of separation aids is economically beneficial and in this way also larger amounts of separation aids can be used for each cleaning cycle. This will improve the purification efficiency.

In one embodiment of the invention, the method further comprises: the method comprises controlling removal of a sludge phase from the settling tank through at least one sludge phase outlet while monitoring an output from a content detection sensor disposed at substantially the same level as an oil phase outlet of the settling tank, and stopping removal of the sludge phase when the output from the content detection sensor indicates that an oil phase is provided at the level of the oil phase outlet instead of a previous sludge phase. Thereby, the position of the intermediate phase between the oil phase and the sludge phase can be controlled and it can be ensured that only the oil phase is removed from the settling tank through the oil phase outlet.

In one embodiment of the invention, the method further comprises providing the oil to be purified to one settling tank while removing and filtering oil phase from another settling tank that has been provided with the oil to be purified in a previous cycle of the purification process, while possibly also allowing the sludge phase to settle to a bottom part of a third settling tank that has been provided with the oil to be purified in a previous cycle of the purification process.

In one embodiment of the invention, the method further comprises: cyclically controlling the feeding of oil to be purified to and the removal of purified oil phase from at least two settling tanks provided in the system so as to provide a continuous flow of oil into and out of the system, said control being provided by a control system provided in the system connected to sensors, valves and pumps in the system.

Thereby, the oil to be purified can be continuously provided into the system and the purified oil phase can be continuously removed from the system. Whereby the system can be used as an on-line system for continuous purification of oil.

In one embodiment of the invention, the system further comprises:

a control system connected to the sensors, pumps and valves in the system and configured for controlling the flow in the system in dependence of predetermined settings, sensor signals and possibly also user inputs.

In one embodiment of the invention, the at least one settling tank further comprises at least one content detection sensor for detecting the presence of an oil phase or a sludge phase in at least one location in the settling tank, and wherein the control system is configured for controlling the removal of the oil phase from the settling tank in dependence on said detection.

In one embodiment of the invention, the settling tank comprises a content detection sensor arranged at substantially the same level in the settling tank as the oil phase outlet of the settling tank, and the content detection sensor is configured to detect whether the oil phase or the sludge phase is at that level in the settling tank. Whereby it can be ensured that only the oil phase is removed through the oil phase outlet.

In one embodiment of the invention, the system further comprises at least one sludge tank connected to the at least one sludge removal outlet in the bottom part of the at least one settling tank and configured for receiving a sludge phase from the settling tank.

In one embodiment of the invention, the settling tank comprises at least two sludge removal outlets arranged at different liquid levels in the bottom portion of the settling tank, both being connected to the at least one sludge tank. Whereby the user can select which part of the sludge phase he wishes to remove and which part he wishes to keep in the tank for re-use. For example the bottommost portion of the sludge phase can be retained for reuse. Whereby the heavier part of the sludge phase can be kept in a tank for re-use and the lighter part of the sludge phase will be removed.

In one embodiment of the invention, the system further comprises a heating tank arranged between the oil phase outlet of the at least one settling tank and the filter module.

In one embodiment of the invention, a control system provided in the system is configured to: controlling removal of the sludge phase from the settling tank through the at least one sludge phase outlet while monitoring an output from a content detection sensor disposed at substantially the same level as the oil phase outlet of the settling tank, and stopping removal of the sludge phase when the output from the sensor indicates that an oil phase is provided at the level of the oil phase outlet instead of the previous sludge phase.

In one embodiment of the invention, the system further comprises at least two settling tanks connected in parallel in the system.

In one embodiment of the invention, the system comprises a control system connected to the sensors, pumps and valves of the system and configured for controlling the feeding of the oil to be purified into the at least two settling tanks and the removal of the oil phase from the at least two settling tanks, such that one settling tank is receiving the oil to be purified while the oil phase is being removed from the other settling tank and possibly while the settling process is being performed in the third settling tank.

Drawings

Fig. 1 schematically shows a system for the purification of oil according to one embodiment of the invention.

Fig. 2 schematically shows a system for the purification of oil according to another embodiment of the invention, comprising three parallel settling tanks.

Fig. 3 is a flow diagram of a method according to an embodiment of the invention.

Detailed Description

Fig. 1 schematically shows a system 1 for the purification of oil according to one embodiment of the invention. The system 1 comprises a feed tank 3, which contains the oil to be purified. The system 1 can also comprise more than one feed bin 3. The feed box 3 can comprise a heating device 5, however this is not essential. The feed tank 3 can also optionally comprise different sensors, such as a level switch 7 as shown here, which level switch 7 will close the inlet to the feed tank and/or activate an alarm when the content in the feed tank 3 has reached a certain level. Other sensors that can optionally be provided in the feed tank 3 are one or more temperature sensors 9 (which measure the temperature of the contents of the feed tank at one or more liquid levels) and a level sensor 11, which level sensor 11 is able to detect to which level in the feed tank oil has been supplied. The system 1 further comprises a separation aid dosing device 13 comprising a separation aid tank 15 and a separation aid pump 17. As discussed above, the use of separation aids, also known as chemical promoters (chemical boilers), for capturing impurities in contaminated oil has been previously described. A liquid separation aid is added to and mixed with the oil and impurities in the oil will be captured by the separation aid and will accumulate in the bottom phase.

The separation aid will absorb the contaminating solids or dissolved impurities in the contaminated target oil through chemical interactions. The separation aid should be liquid at the temperature at which the process is carried out. The separation aid composition should be substantially insoluble in the contaminated target oil so as to form a two-phase mixture when mixed with the contaminated oil. The liquid separation aid should also have a density different from the density of the contaminated oil to be purified.

The separation aid is insoluble in the contaminated target oil due to its polar nature and therefore the colloid consisting of small droplets of the liquid separation aid composition is formed by stirring, which can absorb unwanted solids or dissolved impurities in the contaminated target oil through chemical interactions (hydrophilic, hydrophobic and charge interactions). In case the separation aid has a higher density than the oil, the separation aid will form a lower phase together with the solids and/or dissolved impurities under gravity separation. In case the separation aid has a lower density than the contaminated target oil, it will form an upper phase upon gravity separation.

The liquid separation aid used in the present invention will generally be composed on the basis of the following components: a) a polar polymer; b) hydrotrope/solubilizer; and, c) a co-surfactant (co-tenside).

Suitable separation aids having the properties described above that can be used in the process of the present invention may, for example, constitute a composition comprising a mixture of a polar polymer (such as polyethylene glycol, polypropylene glycol or similar polyalkylene glycols) and an organic surface-active ingredient having nonionic, anionic, cationic and amphoteric properties and having the ability to enhance the solubility of solid or dissolved impurities in the separation aid.

One example of a separation aid that can be used in the present invention includes: a) at least one polar polymer insoluble in the oil and having a higher density than the oil, such as polyethylene glycol, having an average molecular weight of 190-; b) at least one surface active hydrotrope/solubilizer, such AS an anionic sulphonic acid, phosphate based species or a non-ionic surfactant of the polyglycoside family, such AS Simulsol SL 4, Simulsol SL 7G and Simulsol AS 48 (Seppic, Air Liquide group); c) at least one amphoteric co-surfactant, such as the propionate type, for example, Ampholak YJH-40 (Akzo Nobel), sodium caprylocamido dipropionate.

The system 1 of the invention also comprises at least one settling tank 21. In this embodiment of the invention, a settling tank 21 is provided in the system. The settling tank 21 comprises at least one inlet 23 connected to the feed tank 3 and the separation aid dosing device 13 by at least one fluid connection 25. Alternatively, separate inlets and fluid connections into the settling tank 21 can be provided for the oil to be purified and the separation aid. A pump 27 is suitably arranged in the fluid connection 25 for pumping oil and separation aid into the settling tank 21. One or more valves 29 can also be provided in the fluid connection 25 for allowing control of the fluid flow into the settling tank 21. A control system 31 is also provided in this embodiment of the system 1. The control system 31 is connected to the pumps, valves and sensors in the system for allowing control of the system. The connections between the control system 31 and all the pumps, valves and sensors in the system are not shown. They are shown only by two dashed lines from the control system 31. The connection can be both a wired connection or a wireless connection. Additional details of the control system will be given below.

The method according to the invention provides oil to be purified and separation aid from the feed tank 3 and the separation aid dosing device 13 into the settling tank 21. In this embodiment of the invention, the oil and the separation aid can be mixed by means of a mixing device 33 arranged in the settling tank 21, and the content of the settling tank 21 can also be heated by means of a heating device 35 of the settling tank 21. The heating means 35 can be, for example, in the form of a hot water pipe arranged inside or outside the tank. The separation aid will capture the impurities in the oil and together with the impurities form a phase called sludge phase which will sink to the bottom part 37 of the settling tank 21. Whereby, by gravity sedimentation, two phases will form after a period of time in the settling tank 21, one oil phase and one sludge phase. The separation efficiency can be improved by heating the contents of the settling tank by means of the heating device 35.

The settling tank 21 also comprises at least one oil phase outlet 39 for removing the oil phase from the settling tank 21 after the sludge phase settles to the bottom portion 37 of the settling tank 21. In one embodiment of the invention, two or more oil phase outlets are provided at different levels in the settling tank 21. Two oil phase outlets 39a, 39b are shown in the system of figure 1, one of which is shown in broken lines to indicate that it is optional. When two oil phase outlets 39a, 39b are provided at different levels in the settling tank, oil phase can be removed from the settling tank from the two different levels. In this embodiment, it is indicated that an oil phase outlet is provided through the wall of the settling tank 21. Another option would be to provide the oil phase outlet as one or more suction pipes inside the settling tank pointing down from the top of the tank. A movable/extendable tube can also be an option. In this way, the oil phase outlet 39 can be provided at any desired level inside the settling tank 21. The settling tank 21 also suitably comprises at least one sludge removal outlet in the bottom portion 37. In the embodiment shown in fig. 1, the settling tank 21 comprises two sludge removal outlets 41a, 41b arranged at different liquid levels in the bottom portion 37 of the settling tank 21. Both sludge removal outlets 41a, 41b are connected to a sludge tank 43. The use of two sludge removal outlets 41a, 41b arranged at different levels of the tank allows a convenient way to be able to select either to remove the entire sludge phase or a part of the sludge phase and to store a certain amount of the sludge phase in the settling tank 21 for reuse in the next purification cycle. The separation aid in the sludge phase can often be reused for another cleaning and this is suitable for economic reasons. By providing a sludge removal outlet 41b at a level slightly above the lowest point of the tank, the user can select which part of the sludge he wishes to be held in the tank for re-use. For example, the heaviest part of the sludge can be held in the tank, while the lighter part of the sludge can be removed. Possibly the heaviest part of the sludge can be the part that is most suitable for reuse. However, in another embodiment, only one sludge removal outlet is provided.

According to the invention, the filter module 51 is connected to at least one oil phase outlet 39a, 39b of the settling tank 21, so that possible remaining impurities and separation aids in the oil phase removed from the settling tank can be filtered out by the filter module 51. Filter module 51 is disposed in fluid connection 45 between oil phase outlets 39a, 39b and product tank 53. In this way, product tank 53 receives the oil phase from settling tank 21 after it has been filtered in filter module 51. Any possible remaining impurities and separation aids in the oil phase will be retained in the filter module 51. In this embodiment of the invention, a heating tank 47 is also provided in the fluid connection 45 between the oil phase outlet 39 of the settling tank 21 and the filter module 51. The heating tank 47 is not essential to the present invention, but heating the oil phase prior to filtration can improve filtration efficiency. The fluid connection 45 will also include at least one pump 49 and suitably at least one valve 50a, 50b into each of the oil phase outlets 39a, 39 b. The filter module 51 can comprise, for example, a depth filter, a capillary filter and/or a standard filter (e.g. paper based and with different filtration grades) and/or a water absorbing filter. The oil will pass through the filter but the separation aid and impurities will be retained by the filter.

A depth filter can be particularly suitable for the filtration step according to the invention. Unlike surface-only filtration as in conventional thin-layer surface filters, depth filters are filters that retain impurities within the body structure of the filter media. The advantage of deep filtration is a high dirt holding capacity without being blocked by a large total filter mass. The use of cellulose fiber powder as filter medium enables the absorption and removal of polar liquid separation aids and water together with solid particles. By reducing the filtration rate, the contact time will be increased to provide high separation efficiency.

In one embodiment of the invention, the filter module 51 is configured to provide a new depth filter for each batch of cleaned oil received from the settling tank 21 to be filtered. This provides the advantage of using a new unused depth filter each time. Depth filters will also be very effective for filtering out very small particles, referred to herein as micron and nanometer sized particles, which have a size of μm or less. When industrial oils are reused again and again, it will also become increasingly important to be able to remove the smallest particles when purifying the oil for reuse. Otherwise, as the number of times the oil is cleaned for re-use increases, the amount of smallest particles will grow and they will become an increasingly serious problem in the oil. The separation aid as used in the present invention for purifying oil in combination with the use of a depth filter is particularly effective for removing the smallest contaminant particles in the oil, since the separation aid, which may remain in the oil phase and possibly bind to some impurities/contaminants from the oil, will be absorbed in the depth filter, possibly in the top layer of the depth filter. The separation aid absorbed in the depth filter will itself attract and bind even the smallest impurity particles during filtration of the oil phase. In this way, the depth filtration will filter out impurities from the oil phase, and the separation aid will also be captured in the depth filter and will help to capture the smallest impurity particles in the oil phase filtered through the depth filter.

One example of a depth filter that can be used in the present invention is a depth filter built for each batch of oil phase to be purified. The cellulose fiber powder is mixed into a first small amount of the oil phase to be purified. This mixing of the cellulose fibre powder and the oil phase is then passed through the carrier layer a number of times, for example with disposable carrier paper or with a reusable carrier layer material. In this way, depth filters (also referred to as filter cakes) made of these cellulose fibers are built up on the carrier layer. When the depth filter has been constructed, the remainder of the oil phase passes through the depth filter. Any remaining separation aid will be captured by the depth filter. Furthermore, by means of the separation aid which has been absorbed in the depth filter, other remaining impurities in the oil phase will be captured by the depth filter and even the smallest micro-and nano-sized particles will be captured to a large extent by means of the separation aid which has been absorbed in the depth filter as explained above. The forcing of the oil phase through the depth filter can be provided in different ways, for example by providing pressure from above the carrier layer or vacuum from below the carrier layer. After filtering a batch of oil phase, the depth filter can be discarded and a new depth filter can be provided by the same process as described above. Depth filters of this type, which use cellulose fiber powder for the construction of depth filters, are very cost-effective types of filtration. Furthermore, it is a very flexible filtration method, since the thickness of the filter can easily be adjusted from time to time by changing the amount of cellulose fiber powder added to build the filter. It is also very easy to change the filter from time to time (e.g. between each batch of oil phase to be purified), and both this change of filter and the process for building the filter can easily be provided as an automated process.

Tests have been performed for measuring the effect of filtration using depth filters in combination with the purification method using the separation aid described above. From these tests it is clear that small capture particles are very effectively removed by this method. Details are given from the following three example tests:

1. the hydraulic mineral oil (Fuchs/Statoil Hydraway HVXA 68), which has been used in hydraulic paper balers, was cleaned both by a conventional klentek electrostatic filter and by the method according to the invention and the particle content of the cleaned oil was measured according to ISO specification 4406:99, wherein the particle capture >4 μm/>6 μm/>14 μm. The result of the conventional cleaning is 18/17/13 and the result of the cleaning according to the invention is: 14/13/10.

2. The synthetic gearbox oil (ExxonMobil mobil gear XMP 320) which has been used in wind power plant gearboxes and the particle content of the cleaned oil was measured according to ISO specification 4406:99, wherein the particle capture >4 μm/>6 μm/>14 μm, was cleaned both by the conventional c.c. JENSEN fine filter 3 μm/0.8 μm and by the method according to the invention. The result of the conventional cleaning is 20/18/13 and the result of the cleaning according to the invention is: 13/12/9.

3. Mineral metal cutting oil (Castrol Honilo 981), which has been used in cylinder honing processes and the particle content of the cleaned oil was measured according to ISO specification 4406:99, was cleaned both by a conventional TRANSORFILTER Backflush paper filter rod of 1 μm and by the method according to the invention, wherein the particle capture >4 μm/>6 μm/>14 μm. The result of the conventional cleaning is 25/29/19 and the result of the cleaning according to the invention is: 13/11/9.

Product tank 53 can include similar sensors as feed tank 3, such as level switch 7 ', temperature sensor 9 ', and level sensor 11 '. However, these sensors are not essential to the present invention. Furthermore, the settling tank 21 can comprise a level switch 7 "and a level sensor 11".

In this embodiment, the settling tank 21 also includes, but does not necessarily include, at least one content detection sensor 55 for detecting the presence of an oil phase or a sludge phase in at least one location in the settling tank 21. The content detection sensor 55 can be, for example, a guided wave radar, which is a long wire attached to the top of the tank and suspended inside the tank almost all the way down to the bottom of the tank. Such guided wave radar can provide information about where the interface between the two phases is located by comparing reflected microwave pulses that will be different when the wire is placed in different environments. However, in the embodiment shown in fig. 1, three content detection sensors 55a, 55b, 55c are provided. They are disposed at different liquid levels inside the settling tank 21, wherein one content detection sensor 55a is disposed at a position inside the settling tank such that it will always be disposed in the sludge phase, one content detection sensor 55b is disposed at substantially the same liquid level inside the settling tank as one of the oil phase outlets 39a, and one content detection sensor 55c is disposed at a position inside the settling tank 121 such that it will always be disposed in the oil phase. With this, the sensor output from the inclusion detection sensor 55b disposed at substantially the same level as the oil phase outlet 39a can be compared with the outputs from the other two inclusion detection sensors 55a, 55c to know whether an oil phase or a sludge phase is present at the position of this inclusion detection sensor 55 b. However, another possibility shown in fig. 2 would be to provide one content detection sensor 155a, b, c only at substantially the same level as the oil phase outlet 139a, b, c and to compare the sensor output with a previously known value for such sensor output when provided in the oil phase and the sludge phase. These inclusion detection sensors 55a-c, 155a-c can be based, for example, on measuring dielectric or density properties of the inclusions.

The control system 31 of the system 1 is configured for controlling the removal of oil phase from the settling tank 21 in dependence of said detection by the content detection sensors 55 a-c. Hereby, the control system is connected to the content detection sensor/ sensors 55, 55a, 55b, 55c and to the pump 49 and possible valves in the fluid connection 45 between the oil phase outlet 39 and the product tank 53. If the content detection sensor 55b (155 a-c in fig. 2) disposed at substantially the same level as the oil phase outlet 39a initially indicates the presence of a sludge phase, the control system 31 in one embodiment of the invention first controls the system to remove sludge from the settling tank 21 through one of the at least one sludge phase outlets 41a, 41b while the control system is monitoring the output from the content detection sensor 55b disposed at substantially the same level as the oil phase outlet 39 a. The sludge should then be removed until the sensor output changes and indicates that the oil phase is disposed substantially at the level of oil phase outlet 39 a. At this time, sludge removal is suspended, and the oil phase is removed through the oil phase outlet 39a instead. Suitably, the oil phase outlet 39a is provided directly above the content detection sensor 55b and in this way it can be ensured that no sludge phase is transferred out of the settling tank 21 through the oil phase outlet 39 a.

The settling tank 21 in this embodiment also comprises at least one temperature sensor 57a, 57 b. In the embodiment of fig. 1 two temperature sensors 57a, 57b are shown at different liquid levels inside the settling tank 21. However, another number of temperature sensors can also be provided. The control system 31 can be connected to both the temperature sensors 57a, 57b and the heating device 35 in the settling tank 21, thereby allowing to control the heating device 35 and to heat the contents in the settling tank depending on the temperature measured by the at least one temperature sensor 57a, 57 b. By providing temperature sensors at different liquid levels inside the settling tank 21, the heating of the tank contents can be optimized and a uniform temperature can be provided to all contents in the tank. Furthermore, the sensor output can be adjusted in dependence on the measured temperature.

The control system 31 provided in the system 1 can be suitably connected to all pumps, valves and sensors of the system for controlling the flow in the system in dependence of the sensor output. The control system is able to control the transfer of a suitable volume of oil to be purified from the feed tank 3 into the settling tank 21. Furthermore, the control system 31 is able to control the separation aid dosing device 13 to transfer a suitable amount of separation aid to the settling tank 21. The amount of separation aid can depend on, for example, whether a portion of the sludge phase in a previous purification cycle remains in the settling tank 21 for reuse as described above. The control system 31 is also able to control when the oil phase is ready for removal from the settling tank through the oil phase outlet 39. This can be after a predetermined period of time or dependent on sensor outputs from the content detection sensor/ sensors 55, 55a, 55b, 55c (if such sensors are provided) and/or from the temperature sensors 57a, 57 b. In addition, the control system 31 controls the removal of the sludge phase from the settling tank 21, as described above. The control system is configured for controlling the flow in the system in dependence of predetermined settings, sensor signals and possibly also user inputs.

Further, a computer program product is provided. The computer program comprises instructions which, when executed in the processor 32 in the control system 31 in the system 1 for decontamination, cause the control system to control the flow in the system as described above. The computer program comprises at least instructions which, when executed in the processor 32 in the control system 31, cause the control system to control the system to:

-providing a separation aid and the oil to be purified to at least one settling tank;

-waiting to allow a sludge phase to settle to the bottom of the settling tank, said sludge phase comprising separation aids together with impurities from the oil;

-removing an oil phase excluding the sludge phase from at least one settling tank; and

-filtering the oil phase for removing any possible remaining separation aids and impurities.

The computer program further optionally comprises instructions that, when executed in the processor 32 in the control system 31, cause the control system to:

-mixing and warming the oil and the separation aid when they are supplied to the settling tank; and/or

-controlling a system to measure the temperature of the contents in the settler in at least one location in the settler and to control the warming of the contents in the settler in dependence on said measured at least one temperature; and/or

-warming the oil phase removed from the settling tank in a heating tank before the step of filtering; and/or

-detecting the presence of an oil or sludge phase in at least one location in the settling tank by means of a content detection sensor arranged in the tank, and controlling the removal of the oil phase in dependence of said detection, said control being performed by a control system connected to the sensors, pumps and valves in the system; and/or

-removing at least a part of the sludge phase from the settling tank before another batch of contaminated oil to be purified is provided to the settling tank; and/or

At least a part of the sludge phase precipitated in the bottom part of the settling tank in a previous cleaning cycle performed in the settling tank is reused in a next cleaning cycle in which the oil to be cleaned is supplied to the settling tank, whereby the sludge phase is mixed into the newly supplied oil, possibly together with a new separation aid by means of a mixing device arranged in the settling tank, the amount of the new separation aid corresponding to the amount of removed separation aid in the sludge phase removed from the previous cleaning cycle.

Fig. 2 schematically shows a system 101 for the purification of oil according to another embodiment of the invention, comprising three parallel settling tanks 121a, 121b, 121 c. The number of parallel tanks can vary depending on the desired capacity of the system, for example two, four, five or even more settling tanks can be provided in the system 101. The settling tanks 121a, 121b, 121c shown here are almost identical to the settling tank 21 in fig. 1 and will not be described in detail. One difference is that in this embodiment only one content detection sensor 155a, b, c is provided in each settling tank 121 a-c. As described above, this requires that comparison values for the sensor outputs have been stored in the control system 131. With this, the contents in the tank can be identified from the outputs from the contents detection sensors 155a, b, c. However, more than one content detection sensor, for example three content detection sensors, can be provided in each settling tank 121a, 121b, 121c as described above with respect to fig. 1. In this embodiment, each settling tank is connected to a sludge tank 143a, 143b, 143c by only one sludge phase outlet 141a, b, c. However, also in this embodiment, two sludge phase outlets can be provided to each settling tank as described above with respect to fig. 1. The feed tank 3, the separation aid dosing device 13, the filter module 51 and the product tank 53 are the same as in the embodiment described in relation to fig. 1 and will not be described further here. In this embodiment, the heating tank 47 can also be provided between the oil phase outlet and the filter module 51. A fluid connection 125 is provided between the feed tank 3 and the branch to the inlet 123a, 123b, 123c of each of the settling tanks 121a, 121b, 121c in the system 101. A pump 27 is provided in the fluid connection 125 and valves 126a, 126b, 126c are provided for allowing control of the fluid into each of the settling tanks 121a, 121b, 121 c. Furthermore, fluid connection 145 is provided between product tank 53 and oil phase outlets 139a, 139b, 139c of settling tanks 121a, 121b, 121c, i.e. there is a branch of fluid connection 145 into each of oil phase outlets 139a, 139b, 139 c. In this embodiment, only one oil phase outlet is provided for each of the settling tanks. However, more than one oil phase outlet can be provided and they can be provided either through the walls of the settling tank or as one or more pipes directed down through the tank from the top of the tank, as described above. Furthermore, a pump 49 is provided in the fluid connection 145, and one valve 150a, 150b, 150c is connected to each of the oil phase outlets 139a, 139b, 139c of the settling tanks 121a, 121b, 121 c. In this way, it is possible to control from the control system 131 which settling tank the oil phase is removed from by controlling the pumps and valves 150a, 150b, 150 c. As in the previous embodiment, filter module 51 is disposed in fluid connection 145 between oil phase outlets 139a, 139b, 139c and product tank 53.

The control system 131 is provided in the system and is connected to the pumps, valves and sensors of the system for allowing control of the fluid flow in dependence of predetermined settings, sensor output and possibly also user input as described above in relation to the embodiment described in fig. 1. All connections are not shown but can be provided by wires or wirelessly. In this embodiment of the invention, the control system 131 is further configured to, and includes, a computer program comprising instructions that, when run on the processor 132 in the control system, cause the control system to: the feeding of the oil to be purified into the at least two settling tanks 121a, 121b, 121c and the removal of the oil phase from the at least two settling tanks 121a, 121b, 121c are controlled such that one settling tank is receiving the oil to be purified while the oil phase is being removed from the other settling tank and possibly while the settling process is being performed in the third settling tank. In this way, the oil to be purified can be supplied to one settling tank, while the oil phase is removed and filtered from another settling tank which has been supplied with the oil to be purified in the previous cycle of the purification process. If three settling tanks are provided in the system, the sludge phase can be allowed to settle simultaneously to the bottom part of a third settling tank which has been provided with the oil to be purified in the previous cycle of the purification process.

The control system 131 of the system can be configured for cyclically controlling the feeding of oil to be purified to and the removal of purified oil phase from at least two settling tanks provided in the system so as to provide a continuous flow of oil into and out of the system. With this, the system 101 can be used as an on-line system for continuously purifying oil, i.e. oil to be purified can be continuously supplied to the feed tank 3 and purified oil can be continuously withdrawn from the product tank 53, and the system 101 can be connected in a process where oil is continuously used and continuously needs to be purified. In this way, the oil level in the system connected to the system for the purification of oil according to the present invention can be maintained at a constant level during the oil purification process.

Fig. 3 is a flow diagram of a method according to an embodiment of the invention. The steps of the method are described in order below:

s1: to at least one settling tank 21; 121a, 121b, 121c provide separation aids and oil to be purified.

S3: waiting to allow the sludge phase to settle to the settling tank 21; 121a, 121b, 121c, said sludge phase comprising separation aid together with impurities from the oil.

S5: from at least one settling tank 21; 121a, 121b, 121c remove the oil phase excluding the sludge phase.

S7: the oil phase is filtered through a depth filter for removing any possible remaining separation aids and impurities. The filtration is performed in a filter module 51, which filter module 51 is connected to at least one settling tank 21; 121a, 121b, 121c, at least one oil phase outlet 39a, 39 b; 139a, 139b, 139 c.

The method can also optionally comprise one or more of the following method steps:

-mixing and warming the oil and the separation aid when they are supplied to the settling tank;

-measuring the temperature of the contents in the settler in at least one location in the settler and controlling the warming of the contents in the settler in dependence on said measured at least one temperature;

-warming the oil phase removed from the settling tank in a heating tank before the step of filtering;

by means of a content sensor 55 arranged in the settling tank; 55a, 55b, 55c to detect the presence of a liquid in the settling tank 21; 121a, 121b, 121c and control the removal of the oil phase in dependence of said detection, said control being performed by a control system 31 connected to sensors, pumps and valves in the system; 131 to execute;

-removing at least a part of the sludge phase from the settling tank before another batch of contaminated oil to be purified is provided to the settling tank; and/or

At least a part of the sludge phase precipitated in the bottom part of the settling tank in a previous cleaning cycle performed in the settling tank is reused in a next cleaning cycle in which the oil to be cleaned is supplied to the settling tank, whereby the sludge phase is mixed into the newly supplied oil, possibly together with a new separation aid by means of a mixing device arranged in the settling tank, the amount of the new separation aid corresponding to the amount of removed separation aid in the sludge phase removed from the previous cleaning cycle.

In one embodiment of the invention the filtration is performed by adding cellulose fibre powder to a part of the oil phase and circulating the part of the oil phase on a carrier layer for building a depth filter, and wherein then the remaining part of the oil phase is filtered through the depth filter.

In one embodiment of the invention, the method further comprises: the monitoring is carried out from a settling tank 21 arranged substantially at the bottom; 121a-c and an oil phase outlet 39 a; 139a-c at the same level; 155a-c, controlling the passage of the sludge phase through at least one sludge phase outlet 41a, b; 141a-c from the settling tank 21; 121a-c, and when from sensor 55 b; outputs 155a-c indicate that at oil phase outlet 39 a; 139a-c, the removal of the sludge phase is stopped when an oil phase is provided instead of the previous sludge phase. Sludge removal is then suspended while passing instead through oil phase outlet 39 a; 139a-c from the settling tank 21; 121a-c remove the oil phase. After the oil phase has been removed, more sludge phase can be removed. In this way, by removing the sludge phase while monitoring the sensor output, the level of the intermediate phase between the oil phase and the sludge phase can be controlled to be provided at the same level as the oil phase outlet before the start of the removal of the oil phase. In this way, substantially the entire oil phase can be removed from the improved settling tank in a convenient manner and very little oil will be wasted. Suitably, the oil phase outlet 39 a; 139a-c are provided in the content detection sensor 55 b; 155 a-c.

In one embodiment of the invention, the method further comprises: the oil to be purified is supplied to one settling tank 121a, 121b, 121c while removing and filtering the oil phase from another settling tank 121a, 121b, 121c that has been supplied with the oil to be purified in the previous cycle of the purification process, while possibly also allowing the sludge phase to settle to the bottom part of a third settling tank 121a, 121b, 121c that has been supplied with the oil to be purified in the previous cycle of the purification process. As described above, a continuous oil purification process is thereby achieved.