Environmental regulation and control system for tilapia factory
阅读说明:本技术 一种用于罗非鱼厂区的环境调控系统 (Environmental regulation and control system for tilapia factory ) 是由 周勤富 周云峰 谢起斌 于 2019-11-11 设计创作,主要内容包括:本发明提供一种用于罗非鱼厂区的环境调控系统,用于对罗非鱼厂区生产加工时剩余的下脚料进行处理,通过运输机构可以将不同的下脚料输送到不同的处理设备中,避免了下脚料堆积在厂区内对厂区环境造成污染,通过对鱼皮进行消毒以及酶解来制备胶原蛋白,其中,酶解罐的内罐的底部为柔性防水部,柔性防水部的下方设置有防糊底机构,防糊底机构的旋转杆上设置有凸缘,每个旋转杆的凸缘与水平线的夹角不同,当旋转杆转动的时候,凸缘可以依次推动柔性防水部的不同部位向上移动,从而使得沉在柔性防水部上的鱼皮被向上推动,防止鱼皮糊锅污染到内罐内的混合液,同时通过螺旋搅拌叶片对内罐内部进行搅拌,提高酶解的效率,保证提取的胶原蛋白的质量。(The invention provides an environment regulation and control system for a tilapia factory, which is used for treating leftovers left during production and processing of the tilapia factory, different leftovers can be conveyed into different treatment equipment through a conveying mechanism, the leftovers are prevented from being accumulated in the factory and polluting the factory environment, collagen is prepared by sterilizing and carrying out enzymolysis on fish skins, wherein the bottom of an inner tank of an enzymolysis tank is a flexible waterproof part, a bottom pasting prevention mechanism is arranged below the flexible waterproof part, a rotary rod of the bottom pasting prevention mechanism is provided with a flange, the flange of each rotary rod has different included angles with a horizontal line, when the rotary rod rotates, the flange can sequentially push different parts of the flexible waterproof part to move upwards, so that the fish skins sinking on the flexible waterproof part are pushed upwards, and the fish skin pasting pot is prevented from polluting mixed liquid in the inner tank, simultaneously, the inner tank is stirred by the spiral stirring blades, so that the enzymolysis efficiency is improved, and the quality of the extracted collagen is ensured.)
1. An environment regulation and control system for a tilapia factory area is characterized by comprising a disinfection mechanism, a transportation mechanism and an enzymolysis mechanism, wherein the transportation mechanism is respectively connected with the disinfection mechanism and the enzymolysis mechanism; the enzymolysis mechanism comprises a feed inlet, an enzymolysis tank, a stirring mechanism and an anti-bottom-burnt mechanism, wherein the feed inlet is arranged above the enzymolysis tank and is connected with the conveying mechanism, and the stirring mechanism extends into the inside of the enzymolysis tank from the outside of the enzymolysis tank; the enzymolysis tank comprises an outer tank and an inner tank, a cavity is formed between the outer tank and the inner tank, the bottom of the inner tank is a flexible waterproof part, the bottom-burning prevention mechanism is arranged in the cavity below the flexible waterproof part, the bottom-burning prevention mechanism comprises a synchronous conveyor belt and a plurality of rotary rods, flanges are arranged at two ends of the side surface of each rotary rod, a concave position is formed between the flanges, the synchronous conveyor belt is arranged at the concave position and connected with all the rotary rods, and included angles between the flanges of the rotary rods and the horizontal plane are different in an initial state; the conveying mechanism comprises a conveying belt, a side wall, a plurality of discharging slopes and discharging baffle plates, one end of the conveying belt is connected with the disinfecting mechanism, the side wall is arranged on two sides of the conveying belt, the discharging slopes are communicated with the side wall, one side of each discharging baffle plate is hinged with the side wall, the other side of each discharging baffle plate is detachably fixed near the discharging slope of the other side wall in the rotating process of the discharging baffle plate, and one discharging slope is located above the feeding hole.
2. The environment regulation and control system for the tilapia factory area according to claim 1, wherein the enzymolysis mechanism further comprises a heating plate and a controller, the heating plate is arranged on the outer surface of the inner tank, and the controller is electrically connected with the heating plate and the stirring mechanism respectively.
3. The environment regulation and control system for the tilapia factory area according to claim 2, wherein the enzymolysis mechanism further comprises a temperature sensor, the temperature sensor is arranged inside the inner tank, and the controller is electrically connected with the temperature sensor.
4. The environment regulation and control system for the tilapia factory area according to claim 2, wherein the stirring mechanism comprises a stirring motor and a spiral stirring blade, the stirring motor is arranged above the enzymolysis tank, the spiral stirring blade is arranged inside the inner tank and connected with an output shaft of the stirring motor, and the controller is electrically connected with the stirring motor.
5. The environment regulation system for the tilapia factory area according to claim 1, wherein said enzymolysis mechanism further comprises a discharge port, said discharge port is communicated with the inside of the inner tank and the outside of the outer tank.
6. The environmental regulation and control system for the tilapia factory area according to claim 1, wherein the enzymolysis mechanism further comprises a support, and the enzymolysis tank is rotatably connected with the support.
7. The environmental regulation and control system for a tilapia factory according to claim 1, characterized in that said disinfection mechanism comprises a disinfection tank, the outer surface of said disinfection tank is provided with an electrically controlled door, said electrically controlled door is arranged above one end of the transportation mechanism.
8. The environmental regulation and control system for tilapia factory area according to claim 7, wherein said conveyer belt is provided with a grid, and one end of said conveyer belt is arranged at one side of said electric control door.
9. The environmental regulation system for a tilapia factory according to claim 8, further comprising a recycling bin, said recycling bin being disposed below the conveyor belt.
10. The environment control system for the tilapia factory area according to claim 1, wherein the side of the discharging baffle not hinged to the side wall is provided with a collision bead, the side wall is provided with a groove at a position close to the discharging slope, and the collision bead is embedded into the groove when the discharging baffle rotates.
Technical Field
The invention relates to the technical field of comprehensive utilization of fishes, in particular to an environment regulation and control system for a tilapia factory.
Background
In the process of processing tilapia, only fish meat is generally taken as the fish meat for sale, the remaining leftovers are generally directly discarded, the leftovers comprise fish skin, fish bone, fish scale, internal organs and the like, generally account for 60-70% of the whole fish, the leftovers of the produced fish are generally stacked together in the processing of a factory, the sanitation condition of the factory is seriously influenced, certain influence is also caused on the processing quality of the fish, and if the leftovers are discarded at will, not only can the environment be polluted, but also the waste of resources can be caused.
The tilapia skin contains rich collagen, the conventional treatment mode of the tilapia skin generally comprises cleaning, sterilization, secondary cleaning, hydrolysis, enzymolysis, inactivation, filtration and concentration, the enzymolysis process generally comprises the steps of putting the tilapia skin into an enzymolysis device, stirring a mixture in the enzymolysis device after the tilapia skin is heated to a proper temperature, and during the use process, a part of tilapia skin sinks at the bottom of the enzymolysis device to cause a pan pasting phenomenon, so that the extract in the enzymolysis device is polluted, and workers need to manually treat the part of tilapia skin, so that the extraction efficiency of the collagen is reduced.
Disclosure of Invention
Therefore, the invention provides an environment regulation and control system for a tilapia factory, which can quickly and effectively extract collagen from fish skin, prevent the fish skin from being burnt due to sinking to the bottom, ensure the quality of the collagen, improve the extraction efficiency, avoid the accumulation of leftovers and ensure the environmental sanitation of the factory.
The technical scheme of the invention is realized as follows:
an environment regulation and control system for a tilapia factory area comprises a disinfection mechanism, a transportation mechanism and an enzymolysis mechanism, wherein the transportation mechanism is respectively connected with the disinfection mechanism and the enzymolysis mechanism; the enzymolysis mechanism comprises a feed inlet, an enzymolysis tank, a stirring mechanism and an anti-bottom-burnt mechanism, wherein the feed inlet is arranged above the enzymolysis tank and is connected with the conveying mechanism, and the stirring mechanism extends into the inside of the enzymolysis tank from the outside of the enzymolysis tank; the enzymolysis tank comprises an outer tank and an inner tank, a cavity is formed between the outer tank and the inner tank, the bottom of the inner tank is a flexible waterproof part, the bottom-burning prevention mechanism is arranged in the cavity below the flexible waterproof part, the bottom-burning prevention mechanism comprises a synchronous conveyor belt and a plurality of rotary rods, flanges are arranged at two ends of the side surface of each rotary rod, a concave position is formed between the flanges, the synchronous conveyor belt is arranged at the concave position and connected with all the rotary rods, and included angles between the flanges of the rotary rods and the horizontal plane are different in an initial state; the conveying mechanism comprises a conveying belt, a side wall, a plurality of discharging slopes and discharging baffle plates, one end of the conveying belt is connected with the disinfecting mechanism, the side wall is arranged on two sides of the conveying belt, the discharging slopes are communicated with the side wall, one side of each discharging baffle plate is hinged with the side wall, the other side of each discharging baffle plate is detachably fixed near the discharging slope of the other side wall in the rotating process of the discharging baffle plate, and one discharging slope is located above the feeding hole.
Preferably, the enzymolysis mechanism still includes the piece and the controller that generate heat, the piece that generates heat sets up the surface at the inner tank, the controller is connected with the piece that generates heat and rabbling mechanism electricity respectively.
Preferably, the enzymolysis mechanism still includes temperature sensor, temperature sensor sets up inside the inner tank, the controller is connected with temperature sensor electricity.
Preferably, rabbling mechanism includes agitator motor and spiral stirring vane, agitator motor sets up in enzymolysis tank top, including spiral stirring vane sets up the jar inside, and with agitator motor's output shaft, the controller is connected with agitator motor electricity.
Preferably, the enzymolysis mechanism still includes the discharge gate, the inside of discharge gate intercommunication inner tank and the outside of outer jar.
Preferably, the enzymolysis mechanism still includes the support, the enzymolysis tank rotates with the support to be connected.
Preferably, the disinfection mechanism comprises a disinfection tank, an electric control door is arranged on the outer surface of the disinfection tank, and the electric control door is arranged above one end of the transportation mechanism.
Preferably, the conveyer belt is provided with a grid, and one end of the conveyer belt is arranged on one side of the electric control door.
Preferably, the recycling bin is arranged below the conveying belt.
Preferably, one side of the discharging baffle plate, which is not hinged with the side wall, is provided with a collision bead, a groove is formed in the side wall at a position close to the discharging slope, and when the discharging baffle plate rotates, the collision bead is embedded into the groove.
Compared with the prior art, the invention has the beneficial effects that:
the invention provides an environment regulation and control system for a tilapia factory, in the fish processing process, the fish skin and the like left after processing can be collected and put into a disinfection mechanism for disinfection, after the disinfection is finished, the fish skin is transported into an enzymolysis tank through a transport mechanism, the enzymolysis tank carries out enzymolysis on the fish skin, leftovers such as the fish skin and the like are prevented from being accumulated in the factory and polluting the environment in the factory, a flexible waterproof part at the bottom of an inner tank of the enzymolysis tank is of a flexible structure, a bottom pasting prevention mechanism positioned below the flexible waterproof part can continuously push the flexible waterproof part in the enzymolysis process, the fish skin sinking at the bottom can be pushed up, so that a stirring mechanism positioned in the enzymolysis tank can stir the pushed-up fish skin, the enzymolysis efficiency is improved, the mixed liquid in the enzymolysis tank can be prevented from being polluted after the fish skin is pasted up, and the collagen extraction quality is ensured, and to preventing sticking with paste end mechanism, be provided with the flange on its rotary rod, all rotary rods are when initial condition, and the flange is different with water flat line's contained angle to when synchronous conveyer belt drives the rotary rod synchronous rotation, the rotary rod can push up the different positions of flexible waterproof portion in proper order, can guarantee that there is not the fish skin in the flexible waterproof portion to sink the end and take place to stick with paste a pot phenomenon, transport mechanism can carry away out the leftover bits from the ejection of compact slope of difference according to the demand of difference simultaneously.
Drawings
In order to more clearly illustrate the technical solutions in the embodiments of the present invention, the drawings needed to be used in the description of the embodiments will be briefly introduced below, and it is obvious that the drawings in the following description are only preferred embodiments of the present invention, and it is obvious for those skilled in the art that other drawings can be obtained according to these drawings without inventive exercise.
FIG. 1 is a schematic structural diagram of an embodiment of an environmental regulation system for a tilapia factory according to the present invention;
FIG. 2 is a schematic structural diagram of an enzymolysis mechanism of an embodiment of the environmental regulation system for a tilapia factory according to the present invention;
FIG. 3 is a structural diagram of a rotary rod of an embodiment of an environment control system for a tilapia factory according to the present invention;
FIG. 4 is a schematic circuit diagram of an embodiment of an environmental control system for a tilapia factory according to the present invention;
FIG. 5 is a schematic structural diagram of a transportation mechanism of an embodiment of the environmental regulation system for a tilapia factory according to the present invention;
in the figure, 1 is the feed inlet, 2 is the enzymolysis tank, 3 is the outer jar, 4 is the inner tank, 5 is the cavity, 6 is flexible waterproof portion, 7 is synchronous conveyer belt, 8 is the rotary rod, 9 is the flange, 10 is concave position, 11 is the heating plate, 12 is the controller, 13 is temperature sensor, 14 is agitator motor, 15 is spiral stirring vane, 16 is the discharge gate, 17 is the support, 18 is the disinfection jar, 19 is automatically controlled door, 20 is the transportation area, 21 is the net, 22 is the collection box, 23 is the lateral wall, 24 is ejection of compact slope, 25 is ejection of compact baffle, 26 is for bumping the pearl, 27 is the recess.
Detailed Description
For a better understanding of the technical content of the present invention, a specific embodiment is provided below, and the present invention is further described with reference to the accompanying drawings.
Referring to fig. 1 to 5, the environment regulation and control system for a tilapia factory area provided by the invention comprises a disinfection mechanism, a transportation mechanism and an enzymolysis mechanism, wherein the transportation mechanism is respectively connected with the disinfection mechanism and the enzymolysis mechanism; the enzymolysis mechanism comprises a feed inlet 1, an
The environment regulation and control system for the tilapia factory can treat leftovers generated in the tilapia processing process, wherein fish skins are mainly disinfected and subjected to enzymolysis treatment, and then further treatment is carried out to obtain collagen.
The invention can carry out enzymolysis on fish skin to prepare collagen, therefore, in order to ensure the quality of the prepared collagen, the fish skin and the enzymolysis liquid need to be continuously stirred in the enzymolysis process, therefore, the invention is provided with the stirring mechanism in the
It is specific, all can be promoted by preventing the end mechanism that sticks with paste in order to guarantee the fish skin at the end of sinking, will prevent the structure that the end mechanism that sticks with paste sets to a plurality of
The transportation mechanism of the embodiment can select different
In order to ensure the enzymolysis effect of the fish skin and facilitate the pushing of the
The working process of the invention is as follows: place leftovers such as fish skin and disinfect in the disinfection mechanism, after the disinfection is accomplished, transmit the fish skin to
Preferably, the enzymolysis mechanism still includes
Before enzymolysis begins, the temperature of the enzymolysis liquid in the inner tank 4 needs to be raised, the temperature can reach the active temperature of enzymolysis enzyme, for example, the active temperature of general enzymolysis enzyme is 50-70 ℃, the work of the
Preferably, the enzymolysis mechanism still includes
The
Preferably, rabbling mechanism includes
Specifically, the rabbling mechanism of this embodiment includes
Preferably, the enzymolysis mechanism still includes
Because be provided with
Preferably, the disinfection mechanism comprises a
Be provided with the sterile water in the
Preferably, the
The
Preferably, a
The
Preferably, the side of the
The
The above description is only for the purpose of illustrating the preferred embodiments of the present invention and is not to be construed as limiting the invention, and any modifications, equivalents, improvements and the like that fall within the spirit and principle of the present invention are intended to be included therein.
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