FPC function test and standard placing and taking integrated operation method
阅读说明：本技术 Fpc功能测试与规范放取一体化的操作方法 (FPC function test and standard placing and taking integrated operation method ) 是由 邓承文 于 2019-11-18 设计创作，主要内容包括：本发明公开了一种FPC功能测试与规范放取一体化的操作方法,包括以下步骤：设定吸塑盒的坐标路径,将坐标路径输入至机械臂控制系统；利用可任意方向转动的机械臂将吸塑盒内吸取FPC产品至测试区或分选区；利用FPC测试设备自动判断FPC属于良品或不良品,并按照客户要求判断是否在良品做标记,利用机械臂将不良品放入不良品区,将良品依次放入位于测试区侧边的吸塑盒。采用本方案FPC功能测试与规范放取一体化的操作方法,通过为机械臂设定移动轨迹,机械臂带有吸咀可以将待检测的FPC产品从测试区的右上方移动至右方,也可以使FPC产品在测试完成之后进入分选区以及分选区左边的放置位,能够解决了厂内人员手工操作中易出错及过程中产生的不良问题。(The invention discloses an operation method for integrating FPC function test and standard placing and taking, which comprises the following steps: setting a coordinate path of the blister box, and inputting the coordinate path to a mechanical arm control system; sucking the FPC product into a test area or a sorting area by using a mechanical arm capable of rotating in any direction; FPC belongs to the yields or defective products is judged automatically by the FPC test equipment, whether the yields are marked is judged according to customer requirements, defective products are placed into a defective product area by the mechanical arm, and the yields are sequentially placed into the plastic suction boxes positioned on the side edges of the test area. By adopting the operating method of integrating FPC function testing and standard placing and taking, the moving track is set for the mechanical arm, the mechanical arm is provided with the suction nozzle which can move the FPC product to be tested to the right from the upper right of the testing area, and the FPC product can enter the sorting area and the placing position on the left of the sorting area after the testing is completed, so that the problems of easy error and bad in-process generation in manual operation of staff in a factory can be solved.)
The FPC function testing and standard placing and taking integrated operation method is characterized by comprising the following steps of:
setting a coordinate path of the blister box, and inputting the coordinate path to a mechanical arm control system;
sucking the FPC product into a test area or a sorting area by using a mechanical arm capable of rotating in any direction;
FPC belongs to the yields or defective products is judged automatically by the FPC test equipment, whether the yields are marked is judged according to customer requirements, defective products are placed into a defective product area by the mechanical arm, and the yields are sequentially placed into the plastic suction boxes positioned on the side edges of the test area.
2. The FPC function testing and specification placing and taking integrated operation method of claim 1, wherein a plurality of plastic suction boxes are manufactured according to the shape of an FPC product, and the plastic suction boxes are respectively arranged on the right side and the upper right side of the testing area and the left side and the upper left side of the sorting area.
3. The FPC function testing and specification placing and taking integrated operation method of claim 2, wherein the FPC product is placed in a first plastic suction box which is positioned at the upper right of the testing area in advance, a second plastic suction box is arranged below the first plastic suction box, and the second plastic suction box is used for placing the FPC which is sucked from the first plastic suction box by a first mechanical arm with a suction nozzle.
4. The FPC function testing and specification placing and taking integrated operation method of claim 3, wherein the FPC product of the second blister box is placed in the test area by a second mechanical arm with a suction nozzle.
5. The FPC functional test and specification placing and taking integrated operation method according to claim 2, wherein the FPC products in the test area are placed in the sorting area by a third robot arm with a suction nozzle.
6. The FPC functional test and specification pick-and-place integrated operation method according to claim 2, wherein the FPC products located at the sorting area are moved to the defective product area or the blister box left of the sorting area by a fourth robot arm with a suction nozzle.
7. The FPC functional test and specification placing and taking integrated operation method according to claim 6, wherein when the blister pack on the left of the sorting area is full, the blister pack on the upper left of the sorting area is moved to the left position of the sorting area by a fifth robot arm with a suction nozzle.
8. The FPC function testing and specification placing and taking integrated operation method of claim 7, wherein a plurality of layers are stacked at the left position of the sorting area, and after each layer of products is fully placed in sequence, an empty plastic-absorbing box at the upper left of the sorting area is sucked and placed at the left position of the sorting area by a fifth mechanical arm.
Technical Field
The invention relates to the technical field of FPC (flexible printed circuit) testing, in particular to an operation method integrating FPC function testing and standard placing and taking.
Background
Generally, the FPC (flexible printed circuit) finished product is manually taken and placed by manual testing, and the manual operation has more defects, such as easy pollution of products, device damage, good products, wrong placement of defective products and the like during taking, which can cause unnecessary scrapping, customer complaints and the like, and meanwhile, much manpower is wasted during taking in the operation, and the cost is increased. In the current manufacturing industry, solving such problems is an important issue in the functional test of FPCs.
The information disclosed in this background section is only for enhancement of understanding of the general background of the invention and should not be taken as an acknowledgement or any form of suggestion that this information forms the prior art already known to a person skilled in the art.
Based on the above reasons, the applicant proposes an operation method integrating FPC function testing and standard placing and taking, aiming at solving the above problems.
Disclosure of Invention
In order to meet the requirements, the invention aims to provide an operating method for integrating FPC function test and standard placing and taking, aiming at automatically sucking and transferring the product by using an equipment suction nozzle in each step of product test, moving the product into a plastic suction box → sucking the product → testing → marking → sucking and placing the tested plastic suction box, saving labor, preventing the problems of human error and the like.
In order to achieve the purpose, the invention adopts the following technical scheme:
the FPC function test and standard placing and taking integrated operation method comprises the following steps of:
setting a coordinate path of the blister box, and inputting the coordinate path to a mechanical arm control system;
sucking the FPC product into a test area or a sorting area by using a mechanical arm capable of rotating in any direction;
FPC belongs to the yields or defective products is judged automatically by the FPC test equipment, whether the yields are marked is judged according to customer requirements, defective products are placed into a defective product area by the mechanical arm, and the yields are sequentially placed into the plastic suction boxes positioned on the side edges of the test area.
As one possible embodiment, a plurality of blister boxes are manufactured in accordance with the outer shape of the FPC product, the blister boxes being respectively disposed at the right and upper right of the test area and at the left and upper left of the sorting area.
As a possible embodiment, the FPC product is placed in advance on a first blister box located at the upper right of the test area, and a second blister box is located below the first blister box, and the second blister box is used for placing the FPC sucked from the first blister box by the first mechanical arm with the suction nozzle.
As a possible embodiment, the FPC product of the second blister box is placed in the test area by means of a second robotic arm with a suction nozzle.
As a possible embodiment, the FPC products for the test area are placed in the sorting area by means of a third robotic arm with a suction nozzle.
As a possible embodiment, the FPC products located at the sorting area are moved to the reject area or the blister box to the left of the sorting area by a fourth robot arm with a suction nozzle.
As a possible embodiment, when the blister pack to the left of said sorting zone is full, the blister pack to the upper left of the sorting zone is moved to the position to the left of the sorting zone by means of a fifth robot arm with suction nozzles.
As a possible implementation, several layers are stacked at the left position of the sorting area, and after each layer of products is fully placed in sequence, the empty plastic uptake box positioned at the upper left of the sorting area is sucked and placed at the left position of the sorting area by using a fifth mechanical arm.
Compared with the prior art, the invention has the beneficial effects that: by adopting the operating method of integrating FPC function testing and standard placing and taking, the moving track is set for the mechanical arm, the mechanical arm is provided with the suction nozzle which can move the FPC product to be tested from the upper right to the right of the testing area, the FPC product can enter the sorting area and the placing position on the left of the sorting area after the testing is finished, thereby the whole testing step is finished, the problems of easy error and bad in-process generation in the manual operation of personnel in a factory are effectively solved, the efficiency of the scheme is high, the action is completely specified by the mechanical arm control system between each step in the testing, and the good action linking relation is provided.
The invention is further described below with reference to the accompanying drawings and specific embodiments.
Drawings
FIG. 1 is a schematic flow chart of an operation method of integrating FPC function testing and standard placing and taking;
FIG. 2 is a schematic diagram of the installation state of the blister box according to a specific embodiment of the FPC function test and standard placing and taking integrated operation method of the present invention.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
In the description of the present invention, it is to be understood that the terms "center", "longitudinal", "lateral", "length", "width", "thickness", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", "clockwise", "counterclockwise", and the like, indicate orientations and positional relationships based on those shown in the drawings, and are used only for convenience of description and simplicity of description, and do not indicate or imply that the device or element being referred to must have a particular orientation, be constructed and operated in a particular orientation, and thus, should not be considered as limiting the present invention.
In the description herein, references to the description of the term "one embodiment," "some embodiments," "an example," "a specific example," or "some examples," etc., mean that a particular feature, structure, material, or characteristic described in connection with the embodiment or example is included in at least one embodiment or example of the invention. In this specification, the schematic representations of the terms used above should not be understood to necessarily refer to the same embodiment or example. Furthermore, the particular features, structures, materials, or characteristics described may be combined in any suitable manner in any one or more embodiments or examples. Furthermore, various embodiments or examples described in this specification can be combined and combined by those skilled in the art.
As shown in the schematic method flow diagram of fig. 1, a specific embodiment of the FPC functional test and specification placing and fetching integrated operation method disclosed in the present invention is schematically illustrated, and the method includes the following steps:
step S1, setting a coordinate path of the blister box, and inputting the coordinate path to a mechanical arm control system;
step S2, sucking the FPC product into a test area or a sorting area by using a mechanical arm capable of rotating in any direction;
and step S3, FPC testing equipment is used for automatically judging whether the FPC belongs to a good product or a defective product, whether the good product is marked or not is judged according to customer requirements, the defective product is placed into a defective product area by using a mechanical arm, and the good products are sequentially placed into plastic suction boxes positioned on the side edges of the testing area.
The mechanical arm and the mechanical arm control system in steps S1-S3 are all devices in the prior art, and the purpose of the present solution is achieved, so that no limitation is made to the model of the specific mechanical arm.
The mechanical arm control system is converted into a moving path of the mechanical arm according to a coordinate path, wherein the sorting area and the testing area are parts of the coordinate path, in addition, the outline of a mounting groove used for placing the FPC in the blister box is also input into the mechanical arm control system, and the mechanical arm control system is combined with the position of the blister box and the outline of the FPC mounting groove in the blister box to suck the FPC.
As a basis for realizing the above steps, the steps S1-S3 are applied to a testing jig and a testing platform for testing the functions of the FPC, and in order to facilitate the operation, the blister box needs to be disposed near the testing jig and the testing platform, and the specific arrangement relationship is as follows:
as a possible implementation manner, a plurality of blister boxes are manufactured according to the shape of the FPC product, the blister boxes are special boxes designed according to the shape of the product, the product is placed in the blister box in advance, and is overlapped in the station a1 of the position to be moved, the empty blister boxes are also placed in the station B1 of the standby area in order according to the direction, the blister boxes are respectively arranged on the right and the upper right of the test area, and the left and the upper left of the sorting area, and the specific case can be seen in fig. 2:
the whole process is carried out in a device (including but not limited to the mechanical arm and the test rack mentioned above), products are stacked in a station A1 after being packaged in a plastic suction box, the products are sucked and moved to a station A2 from the station A1 one by one through the mechanical arm ① with a suction nozzle, then each product in the station A2 is sucked and moved to a functional test area E through the
as a possible embodiment, the FPC products are pre-placed in a first blister box a1 located at the upper right of the test area E, a second blister box a2 is located below the first blister box a1, and the second blister box a2 is used for placing the FPC sucked by the first mechanical arm ① with a suction nozzle from the first blister box a 1;
as a possible embodiment, the FPC product of the second blister box a2 is placed in the test zone E by means of a
as a possible embodiment, FPC products of the test area E are placed in the sorting area C by the
as a possible embodiment, the FPC products located at the sorting section C are moved to the blister box B2 left of the defective product section E or the sorting section C by the fourth robot arm ④ with a suction nozzle;
as a possible embodiment, when the blister pack B2 to the left of the sorting section C is full, the blister pack B1 above and to the left of the sorting section C is moved to the position to the left of the sorting section C (i.e., position B2) by means of the fifth robot arm ⑤ with suction;
as a possible implementation, several layers of plastic-suction boxes are stacked at the position left of the sorting area C (i.e. at the position B2), and after each layer of plastic-suction boxes is filled with products in sequence, the empty plastic-suction box B1 located at the upper left of the sorting area C is sucked into the position B2 at the left of the sorting area C by the fifth mechanical arm ⑤, which can effectively accelerate the sorting efficiency after the test.
In conclusion, by adopting the operating method of integrating FPC function testing and standard placing and taking, the moving track is set for the mechanical arm, the mechanical arm is provided with the suction nozzle which can move the FPC product to be tested from the upper right to the right of the testing area, and the FPC product can enter the sorting area and the placing position on the left of the sorting area after the testing is finished, so that the whole testing step is finished, the problems that the manual operation of personnel in a factory is easy to make mistakes and bad in the process are effectively solved, the efficiency of the scheme is high, the actions in each step in the testing are all specified by the mechanical arm control system, and the good action linking relation is realized.
Various other modifications and changes may be made by those skilled in the art based on the above-described technical solutions and concepts, and all such modifications and changes should fall within the scope of the claims of the present invention.
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