Single-color pipe sorting machine

文档序号:1605454 发布日期:2020-01-10 浏览:15次 中文

阅读说明:本技术 一种单色理管机 (Single-color pipe sorting machine ) 是由 杨国平 顾利江 于 2019-10-29 设计创作,主要内容包括:本发明涉及纺织机械技术领域,具体地说涉及一种单色理管机。现有的理管机存在以下缺陷,容易出现纱管卡死现象,成本高,且理管效率低。一种单色理管机,底座组件上设机架,机架一侧外方设带放置箱组件的输送组件,放置箱组件上设出框口组件;机架内设提升组件,底座组件上方设带第一对接斗的理管机对接斗组件;对接斗组件上设剪刀组件,上方设检测大小纱的大小头装置,再上方设拍摄组件;拍摄组件上方设单色通道,机架单色通道上方两侧设第二拨叉组件,反光板传感器控制输送组件;单色通道的两侧设塑料框,左塑料框在大纱管接斗下方,第一拨叉组件在机架上单色通道的上方,右侧塑料框在小纱管接斗出口下方。理管效率高,实现了自动化生产。(The invention relates to the technical field of textile machinery, in particular to a single-color tube sorting machine. The existing bobbin arranging machine has the following defects that the bobbin is easy to clamp, the cost is high, and the bobbin arranging efficiency is low. A single-color pipe sorting machine is characterized in that a base assembly is provided with a rack, a conveying assembly with a box placing assembly is arranged outside one side of the rack, and the box placing assembly is provided with a frame outlet assembly; a lifting assembly is arranged in the rack, and a pipe arranging machine butt joint bucket assembly with a first butt joint bucket is arranged above the base assembly; the butt joint bucket assembly is provided with a scissors assembly, a reducer device for detecting big and small yarns is arranged above the scissors assembly, and a shooting assembly is arranged above the reducer device; a monochromatic channel is arranged above the shooting assembly, second shifting fork assemblies are arranged on two sides above the monochromatic channel of the rack, and the reflector sensor controls the conveying assembly; the plastic frames are arranged on two sides of the single-color channel, the left plastic frame is arranged below the large bobbin receiving bucket, the first shifting fork assembly is arranged above the single-color channel on the rack, and the right plastic frame is arranged below the outlet of the small bobbin receiving bucket. The pipe arrangement efficiency is high, and automatic production is realized.)

1. The utility model provides a monochromatic reason pipe machine, includes base subassembly (8), base subassembly (8) on be equipped with frame (1) that left and right sides stand structure set up, its characterized in that: a conveying assembly (6) is arranged outside one side of the rack (1), an arc-shaped bobbin placing box assembly (7) is arranged on the conveying assembly (6), a frame outlet assembly (4) on the side face of the rack (1) is arranged right above the placing box assembly (7), and the reflector sensor (5) controls the movement of the conveying assembly (6); a lifting assembly (14) is arranged in the rack (1), a pipe sorting machine butt joint bucket assembly (9) is arranged above the base assembly (8), a first butt joint bucket (10) is fixedly connected to the pipe sorting machine butt joint bucket assembly (9) positioned on the rack (1), and a bobbin flows in from the first butt joint bucket (10); a scissor assembly (11) is arranged on the pipe cutting machine butt bucket assembly (9), a large and small head device (19) for detecting large and small yarns is arranged above the scissor assembly (11) of the machine frame (1), and a shooting assembly (12) is arranged above the large and small head device (19) for detecting large and small yarns; a monochromatic channel (20) is arranged above the shooting component (12), and second shifting fork components (18) are arranged on two sides above the monochromatic channel (20) on the rack (1); the left side and the right side of a monochromatic channel (20) of a rack (1) are respectively provided with a plastic frame (3), the left plastic frame (3) is positioned below a large bobbin receiving bucket (2), a small bobbin receiving bucket (13) is positioned above the monochromatic channel (20) on the rack (1), a first shifting fork assembly (17) is positioned above the small bobbin receiving bucket (13), and the right plastic frame (3) is positioned below an outlet of the small bobbin receiving bucket (13); bobbin positioning plates (15) which are symmetrical left and right are arranged above the frame (1).

2. The monochrome tube organizer of claim 1, wherein: the frame outlet component (4) comprises a frame outlet support (401), one side of the frame outlet support (401) is provided with an inlet, two sides of the frame outlet support (401) are provided with frame moving shafts (403), the frame outlet connecting plate component (404) is movably connected to the frame outlet support (401) through a roller sliding component (408) on the frame moving shafts (403), an inlet is formed in the position, opposite to the inlet of the frame outlet support (401), of the frame outlet connecting plate component (404), and the two inlets are inlet channels of bobbins; a sensor bracket (402) is arranged on the frame outlet bracket (401), and a sensor (407) is arranged on the sensor bracket (402); an asymmetric V-shaped outlet guide plate (405) is arranged in the middle of the frame outlet connecting plate component (404); an outlet pipe orifice primary connecting plate (417) and an outlet pipe orifice secondary connecting plate (416) which are connected in an inclined mode are arranged on one side in the frame outlet connecting plate assembly (404), and an outlet pipe orifice tertiary connecting plate (414) is arranged below the outlet pipe orifice primary connecting plate (417); a torsion spring (412) with one end connected to the pin shaft (413) is arranged on one side outside the frame outlet connecting plate component (404); a bearing (411) fixed through a positioning plate (410) is arranged on the outer side of the inlet of the frame outlet connecting plate component (404), and the frame outlet connecting plate component (404) is driven to move left and right by the bearing (411); a bobbin positioning baffle (406) is arranged at an inlet of the frame outlet joint plate assembly (404); the frame outlet connecting plate component (404) is provided with a frame outlet baffle (409) at the opposite side of the three-level connecting plate (416) of the pipe outlet; a connecting block (415) is arranged between the frame outlet connecting plate assembly (404) and the outlet pipe port three-level connecting plate (416); the roller skating component (408) is of an upper layer structure and a lower layer structure.

3. The monochrome tube organizer of claim 1, wherein: the pipe sorting machine butt joint bucket assembly (9) comprises a pipe sorting machine butt joint bucket (901), the pipe sorting machine butt joint bucket (901) is of a three-side blocking structure, the upper side in front of the pipe sorting machine butt joint bucket (901) is rotatably connected to a butt joint bucket pipe placing door (902), the butt joint bucket pipe placing door (902) is connected through a hinge (903), and the opening and closing of the butt joint bucket pipe placing door is controlled by a second air cylinder (906); the anti-vertical baffle (908) is positioned below the inner side of the pipe sorting machine butt joint bucket (901), the opening and closing of the anti-vertical baffle (908) is controlled by a first air cylinder (905), the anti-vertical baffle (908) consists of two parts, namely a small shaft and a baffle fixed on the small shaft, and the small shaft of the anti-vertical baffle (908) is connected to baffle seats (904) on two sides of the pipe sorting machine butt joint bucket (901); the first cylinder (905) and the second cylinder (906) are fixed on a cylinder frame (907) of the base assembly (8).

4. The monochrome tube organizer of claim 1, wherein: the scissors assembly (11) comprises a scissors plate seat (1102), the scissors plate seat (1102) is of a right-angle structure, a first scissors plate (1104) is fixed at the right angle, a third cylinder (1106) is fixedly arranged below the right angle, a second scissors plate (1105) is attached to the outer side of the first scissors plate (1104), and a plurality of scissors teeth are uniformly arranged on the first scissors plate (1104) and the second scissors plate (1105); the second shear plate (1105) is fixed on a third cylinder (1106) through a knife plate angle plate (1107), two ends of the second shear plate are movably connected on the first shear plate (1104) through a long groove arranged on the second shear plate, and the third cylinder (1106) controls the second shear plate (1105) to move left and right for shearing; a first protection cover (1101) is arranged on the outer side of the shear plate base (1102), an inclined structure is arranged above the first protection cover (1101), a first spine part consistent with the inclined direction is arranged at the inclined structure, a second protection cover (1103) is arranged on the outer side of the shear plate base (1102), a plurality of second spine parts are arranged on the second protection cover (1103), the first spine part and the second spine part are oppositely arranged, and a cavity structure is arranged in the middle; a plurality of scissors leaf springs (1108) are fixedly arranged on the outer side of the right angle of the scissors plate seat (1102), the upper parts of the scissors leaf springs (1108) are obliquely arranged to block the second scissors plate (1105); a first cushion block (1109) is fixedly arranged on the right-angle outer side of the scissor plate seat (1102) and is connected with a second protective cover (1103); the first shield (1101) is provided with a second cushion block (1110) and is connected with a second shield (1103).

5. The monochrome tube organizer of claim 1, wherein: lifting component (14) including conveyer belt (1401), both sides are equipped with grooved driving roller (1404) about conveyer belt (1401), evenly be equipped with a plurality of lifting baffle (1406) on conveyer belt (1401), lifting baffle (1406) are fixed with pin (1403) on conveyer belt (1401), and correspond with the groove of driving roller (1404), driving roller (1404) are fixed a position fixedly through clamping ring (1402), top driving roller (1404) are connected to on motor (1405) fixed through motor cabinet (16), with power input.

6. The monochrome tube organizer of claim 1, wherein: the first shifting fork assembly (17) comprises a yarn shifting cylinder seat (1709), a fourth cylinder (1707) is fixed on the yarn shifting cylinder seat (1709), a connector of the fourth cylinder (1707) is connected with a yarn shifting shaft rod (1706) of the shifting fork structure through a pin shaft (1708), a first connecting shaft (1705) is arranged on the yarn shifting shaft rod (1706), a second connecting shaft (1703) is arranged on the opposite side of the first connecting shaft (1705), yarn shifting shafts (1701) are respectively arranged on the first connecting shaft (1705) and the second connecting shaft (1703), and the first connecting shaft (1705) is connected with the second connecting shaft (1703) through a connecting plate (1704); the first connecting shaft (1705) and the second connecting shaft (1703) are respectively provided with a yarn pulling shaft positioning sleeve (1702); and flange bearings (1710) are respectively arranged between the first connecting shaft (1705) and the connecting plate (1704), and between the second connecting shaft (1703) and the connecting plate (1704).

7. The monochrome tube organizer of claim 1, wherein: second shift fork subassembly (18) including shift fork pipe support (1807), be equipped with on shift fork pipe support (1807) and dial tubular shaft (1805), dial tubular shaft (1805) on establish and dial yarn pole (1803), shift fork pipe support (1807) are equipped with fixed cover (1806) outward, fixed cover (1806) are equipped with outside dial rod fork (1804), dial rod fork (1804) one end is passed through small axle (1808) and is connected fifth cylinder (1802), fifth cylinder (1802) are fixed on support (1801) of frame (1).

8. The monochrome tube organizer of claim 1, wherein: big end device (19) of big end of detection size yarn include fixing base (1901): the fixing seat (1901) is connected with a bracket (1904) through a bracket shaft (1907), and the bracket (1904) is made of aluminum alloy; the bracket shaft (1907) is fixed at the bracket (1904) end by a flanged shaft sleeve (1903); a distance is reserved between the bracket (1904) and the fixed seat (1901) through a bracket shaft (1907), a Hall sensor (1905) is arranged on the fixed seat (1901), magnetic steel (1902) is arranged on the bracket (1904) and is opposite to the Hall sensor (1905), and the magnetic steel (1902) is of an upper structure and a lower structure; a torsion spring (1906) is sleeved between the bracket (1904) and the fixed seat (1901) by the bracket shaft (1907); the support (1904) is an oblique L-shaped structure, the connecting part at the right angle is in oblique transition, and the fixed seat (1901) is provided with a stop block at the side of the support (1904).

9. The monochrome tube organizer of claim 1, wherein: the bobbin placing box assembly (7) is composed of three parts, the arc placing box and the arc box partition plate placed on the arc placing box are arranged in the arc, the arc placing box is separated into independent spaces by the arc box partition plate, the arc box partition plate is provided with a reflector pressing plate, and the reflector pressing plate is provided with small holes for induction.

Technical Field

The invention relates to the technical field of textile machinery, in particular to a single-color tube sorting machine.

Background

A bobbin collator is a textile machine for collating and conveying bobbins to the next process, in which, although most of the bobbins are bobbins without yarn, there are still a large number of end yarns and large bobbins which cannot be identified by the machine, plus another part of waste bobbins, and small bobbins with a few yarns, which must be rejected, cannot be conveyed to the next process, and it must be ensured that the bobbins conveyed upwards are qualified bobbins.

And current reason pipe machine has following defect, spool card dead phenomenon appears easily, the bobbin blocks the back elevator belt and can lead to belt baffle and the iron part touching of edge to damage at once the off tracking, and is difficult to clear away the spool phenomenon after the card is dead, rotary part twines the yarn easily, in case twine can twine more and more tight motor load can double increase if not clear up in time and can lead to driving motor to damage, the yarn also is difficult to clear up very much, because the every time shooting of structural reason spool is fixed a position incorrectly, can arouse sometimes that the spool discernment is inaccurate. Firstly, the method comprises the following steps: installation and transportation are inconvenient, two: the material cost is high, and three: the installation cost is high, 2-3 days are needed for installing one device, and the labor cost is high. And the existing pipe arranging machine has low efficiency.

Disclosure of Invention

The invention aims to provide a single-color pipe sorting machine with simple structure and low cost aiming at the defects of the prior art.

A monochromatic pipe sorting machine comprises a base assembly, wherein a rack with a left stand column structure and a right stand column structure is arranged on the base assembly, a conveying assembly is arranged outside one side of the rack, an arc-shaped bobbin placing box assembly is arranged on the conveying assembly, and a frame outlet assembly on the side face of the rack is arranged right above the placing box assembly; a lifting assembly is arranged in the rack, a pipe sorting machine butt joint bucket assembly is arranged above the base assembly, the first butt joint bucket is fixedly connected to the pipe sorting machine butt joint bucket assembly positioned on the rack, and a bobbin flows in from the first butt joint bucket; a scissor assembly is arranged on the pipe cutting machine butt bucket assembly, a large and small head device for detecting large and small yarns is arranged above the scissor assembly on the machine frame, and a shooting assembly is arranged above the large and small head device for detecting the large and small yarns; a monochromatic channel is arranged above the shooting assembly, second shifting fork assemblies are arranged on two sides above the monochromatic channel of the rack, and the movement of the conveying assembly is controlled by the reflector sensor; the left side and the right side of the single-color channel of the rack are respectively provided with a plastic frame, the left plastic frame is positioned below the large bobbin receiving bucket, the first shifting fork assembly is positioned above the single-color channel on the rack, and the right plastic frame is positioned below the outlet of the small bobbin receiving bucket; bobbin positioning plates which are symmetrical left and right are arranged above the frame.

After the big and small end devices for detecting the big and small yarns and the shooting assembly arranged above the big and small end devices for detecting the big and small yarns sense and shoot, the qualified bobbins flow into the bobbin placing box assembly through the frame outlet assembly, and the big and small bobbins are respectively placed in the left and right plastic frames, so that the bobbins are distinguished.

As a further improvement and complement to the above solution, the present invention also includes the following additional technical features:

the frame outlet component comprises a frame outlet support, one side of the frame outlet support is provided with an inlet, two sides of the frame outlet support are provided with frame moving shafts, the frame outlet connecting plate component is movably connected to the frame outlet support through a roller sliding component on the frame moving shafts, an inlet is formed in the position, opposite to the inlet of the frame outlet support, of the frame outlet connecting plate component, and the two inlets are inlet channels of the bobbins; a sensor bracket is arranged on the frame outlet bracket, and a sensor is arranged on the sensor bracket; an asymmetric V-shaped outlet guide plate is arranged in the middle of the frame outlet connecting plate component; an outlet pipe orifice primary connecting plate and an outlet pipe orifice secondary connecting plate which are opposite to each other are obliquely connected with each other and arranged on one side in the frame outlet connecting plate assembly, and an outlet pipe orifice tertiary connecting plate is arranged below the outlet pipe orifice primary connecting plate; a torsion spring with one end connected to the pin shaft is arranged on one side outside the frame outlet connecting plate component; a bearing fixed through a positioning plate is arranged on the outer side of the inlet of the frame outlet connecting plate component, and the frame outlet connecting plate component is driven to move left and right by the bearing; a bobbin positioning baffle is arranged at the inlet of the frame outlet connecting plate component; the frame outlet connecting plate component is provided with a frame outlet baffle plate on the opposite side of the three-stage connecting plate of the frame outlet; a connecting block is arranged between the frame outlet connecting plate assembly and the three-stage connecting plate of the pipe outlet; the roller skating component is of an upper layer structure and a lower layer structure. The bearing is abutted against the arc surface on the arc placing box assembly, and the frame outlet connecting plate assembly is driven by the bearing to move along the arc surface. The whole frame outlet assembly is driven to move along the arc surface by the bearing on the positioning plate, and when the frame outlet assembly needs to be reset, the torsion spring can automatically drive the frame outlet assembly to reset. And a bobbin positioning plate is arranged at the inlet of the frame outlet connecting plate assembly, and the size of the opening can be adjusted. And the frame outlet connecting plate component is provided with a frame outlet baffle plate at the opposite side of the three-level connecting plate of the tube outlet, so that the bobbin is prevented from flowing outwards.

The pipe sorting machine butt joint bucket assembly comprises a pipe sorting machine butt joint bucket, the pipe sorting machine butt joint bucket is of a three-side blocking structure, the upper side in front of the pipe sorting machine butt joint bucket is rotatably connected to a butt joint bucket pipe placing door, the butt joint bucket pipe placing door is connected through a hinge, and the opening and closing of the butt joint bucket pipe placing door are controlled by a second air cylinder; the anti-vertical baffle is positioned below the inner side of the butt-joint bucket of the pipe arranging machine, the opening and closing of the anti-vertical baffle are controlled by a first air cylinder, the anti-vertical baffle consists of two parts, namely a small shaft and a baffle fixed on the small shaft, and the small shaft of the anti-vertical baffle is connected to baffle seats on two sides of the butt-joint bucket of the pipe arranging machine; the first cylinder and the second cylinder are fixed on a cylinder frame of the base assembly. When the bobbin flows in too much, the butt joint bobbin placing door is opened, and the bobbin is placed. The bobbin is transversely placed by pushing the inner vertical-preventing baffle forward.

The scissors assembly comprises a scissors plate seat, the scissors plate seat is of a right-angle structure, a first scissors plate is fixed at the right angle, a third cylinder is fixedly arranged below the right angle, a second scissors plate is attached to the outer side of the first scissors plate, and a plurality of scissors teeth are uniformly arranged on the first scissors plate and the second scissors plate; the second shear plate is fixed on the third cylinder through a knife plate angle plate, two ends of the second shear plate are movably connected to the first shear plate through long grooves formed in the second shear plate, and the third cylinder controls the second shear plate to move left and right for shearing; a first protective cover is arranged on the outer side of the scissor plate base, an inclined structure is arranged above the first protective cover, a first spine part consistent with the inclined direction is arranged at the inclined structure, a second protective cover is arranged on the outer side of the scissor plate base, a plurality of second spine parts are arranged on the second protective cover, the first spine part and the second spine parts are oppositely arranged, and a cavity structure is arranged in the middle; a plurality of scissor leaf springs are fixedly arranged on the outer side of the right angle of the scissor plate seat, and the upper parts of the scissor leaf springs are obliquely arranged to block the second scissor plate; a first cushion block is fixedly arranged on the outer side of the right angle of the shear plate seat and is connected with a second protective cover; and the first protective cover is provided with a second cushion block and is connected with the second protective cover. The yarn is guided in by the cavity structure of first spine portion and second spine portion, is cuted by the scissors tooth on first scissors board and the second scissors board, has guaranteed that each tail yarn can cut off, and the existence of protection casing has prevented that the scissors board is impaired.

The lifting assembly comprises a conveying belt, driving rollers with belt grooves are arranged on the upper side and the lower side of the conveying belt, a plurality of lifting baffles are evenly arranged on the conveying belt, pins are fixed on the lifting baffles on the conveying belt and correspond to the grooves of the driving rollers, the driving rollers are fixed through pressing rings in a positioning mode, the driving rollers above the lifting baffles are connected to a motor fixed through a motor base, and power is input. The driving roller is guaranteed not to move due to the fact that the structure of the belt groove of the driving roller corresponds to the pin, and the driving consistency of the yarn tube is guaranteed.

The first shifting fork assembly comprises a yarn shifting cylinder seat, a fourth cylinder is fixed on the yarn shifting cylinder seat, a connector of the fourth cylinder is connected with a yarn shifting shaft rod of the shifting fork structure through a pin shaft, a first connecting shaft is arranged on the yarn shifting shaft rod, a second connecting shaft is arranged on the opposite side of the first connecting shaft, yarn shifting shafts are respectively arranged on the first connecting shaft and the second connecting shaft, the yarn shifting shafts are vertically connected with the first connecting shaft and the second connecting shaft, and the first connecting shaft and the second connecting shaft are connected through a connecting plate; the first connecting shaft and the second connecting shaft are respectively provided with a yarn poking shaft positioning sleeve; and flange bearings are respectively arranged between the first connecting shaft and the connecting plate, and between the second connecting shaft and the connecting plate. The fourth cylinder extends to drive the yarn poking shaft rod to rotate by a certain angle, the yarn poking shaft rod simultaneously drives the first connecting shaft to rotate, then the first connecting shaft drives the second connecting shaft to rotate, and meanwhile the first connecting shaft and the second connecting shaft drive the yarn poking shaft to rotate forwards to poke the yarn bobbin.

The second shifting fork assembly comprises a shifting fork pipe support, a shifting pipe shaft is arranged on the shifting fork pipe support, a yarn shifting rod is arranged on the shifting pipe shaft, a fixing sleeve is arranged outside the shifting fork pipe support, a shifting rod fork is arranged outside the fixing sleeve, one end of the shifting rod fork is connected with a fifth cylinder through a small shaft, and the fifth cylinder is fixed on a support of the frame. And the fifth cylinder extends to drive the shifting rod fork to rotate for a certain angle and then drive the shifting pipe shaft to rotate so as to drive the yarn shifting rod to rotate forwards to shift the yarn bobbin.

The reducer for detecting the large and small yarns comprises a fixed seat, a bracket is connected to the fixed seat through a bracket shaft, and the bracket is made of aluminum alloy; the bracket shaft is fixed at the bracket end by a flanged shaft sleeve; the middle of the bracket and the fixed seat are separated by a distance through a bracket shaft, the fixed seat is provided with a Hall sensor, the bracket is provided with magnetic steel which is opposite to the Hall sensor, and the magnetic steel is of an upper structure and a lower structure; the bracket shaft is sleeved with a torsion spring between the bracket and the fixed seat; the support is oblique L shape structure, and the oblique connecting portion transition of right angle department, the fixing base be equipped with the dog in the support side. When the large yarn end passes through, the connecting part extrudes the support, the support rotates for a certain angle around the support shaft, and the magnetic steel leaves the sensor to upload and alarm.

The bobbin placing box component comprises three parts, the arc placing box and the arc box partition plate placed on the arc placing box are arranged in the arc, the arc placing box is separated into independent spaces by the arc box partition plate, the arc box partition plate is provided with a reflecting sheet pressing plate, and the reflecting sheet pressing plate is provided with small holes for induction.

The invention can achieve the following beneficial effects: the spool location is more accurate, has improved the resolution correct rate of spool, has simplified the structure, and the external dimension has diminished, and area has diminished, has solved the unable problem of solving of original reason pipe machine (card pipe, shoot unclear, wind the yarn easily, maintenance and maintenance difficulty), has reduced raw and other materials cost, and the assembly rate is faster than original, is showing and has reduced the cost of labor. The pipe arrangement efficiency is high, and automatic production is realized.

Drawings

Fig. 1 is a schematic structural view of the present invention.

Fig. 2 is a front view of the present invention.

Fig. 3 is a top view of the present invention.

Fig. 4 is a left side view of the present invention.

Fig. 5 is a right side view of the present invention.

Fig. 6 is a schematic structural view of the bezel exit assembly 4 of the present invention.

Fig. 7 is a front view of the bezel exit assembly 4 of the present invention.

Fig. 8 is a left side view of the bezel port assembly 4 of the present invention.

Fig. 9 is a schematic structural view of the butt bucket 9 of the present invention.

Fig. 10 is a schematic structural view of the anti-erection baffle 908 in the butt-joint bucket 9 of the present invention.

Fig. 11 is a schematic view of the structure of the scissors assembly 11 of the present invention (with the first shield 1101 removed).

Fig. 12 is a front view of the scissors assembly 11 of the present invention.

Fig. 13 is a schematic view of the structure of the transmission member 14 in the present invention.

Fig. 14 is a schematic view of the structure of the driving roller 1404 in the driving unit 14 according to the present invention.

Fig. 15 is a schematic view of the structure of the first fork assembly 17 according to the present invention.

Fig. 16 is a schematic view of the construction of the second fork assembly 18 of the present invention.

FIG. 17 is a schematic view of the size detection head assembly 19 according to the present invention.

Detailed Description

The following detailed description of embodiments of the invention refers to the accompanying drawings.

As shown in fig. 1-17, the present invention is a single color tube sorting machine.

Monochromatic reason pipe machine, including base subassembly 8, base subassembly 8 on be equipped with frame 1 that left and right stand structure set up, 1 one side foreign side of frame be equipped with conveying assembly 6, conveying assembly 6 be prior art, this embodiment is conveying assembly 6 for taking the conveyer belt, is equipped with curved spool on conveying assembly 6 and places case subassembly 7, places case subassembly 7 and is equipped with frame outlet assembly 4 who is located frame 1 side directly over. Bobbin place case subassembly 7 constitute by the triplex, the arc is placed the case and is placed the circular arc case division board on the case is placed to the arc, places the case by circular arc case division board and separates for independent space one by one, set firmly the reflector panel clamp plate on circular arc case division board side, the reflector panel clamp plate is located the curb plate that turns over downwards on the circular arc case division board side, all is equipped with the aperture that is used for the response on reflector panel clamp plate and the last circular arc case division board curb plate. The base assembly 8 and the conveying assembly 6 are provided with height-adjustable machine foot pads.

The bobbin winder is characterized in that a lifting assembly 14 is arranged in the frame 1, the lifting assembly 14 comprises a conveyor belt 1401, driving rollers 1404 with grooves are arranged on the upper side and the lower side of the conveyor belt 1401, the driving rollers 1404 are of hollow structures, a plurality of lifting baffles 1406 are uniformly arranged on the conveyor belt 1401, the lifting baffles 1406 are of inward inclined structures, bobbins cannot fall down, and one bobbin is placed at the position of each lifting baffle 1406. The lifting baffle 1406 is fixed with a pin 1403 on the conveyor belt 1401 and corresponds to the groove of a driving roller 1404, two sides of the driving roller 1404 are fixedly positioned on the frame 1 through a pressing ring 1402, and one side of the upper driving roller 1404 is connected to a motor 1405 fixed through a motor base 16 on the frame 1 to input power.

A pipe sorting machine butt joint bucket assembly 9 is arranged above the base assembly 8, a first butt joint bucket 10 is fixedly connected to the pipe sorting machine butt joint bucket assembly 9 positioned on the rack 1, and a bobbin flows in from the first butt joint bucket 10; the pipe sorting machine butt bucket assembly 9 comprises a pipe sorting machine butt bucket 901, the pipe sorting machine butt bucket 901 is fixed in front of the frame 1, an oblique quadrilateral opening is formed in the upper portion of the inner side of the pipe sorting machine butt bucket 901, and the first butt bucket 10 is fixed on the opening. The outer side of the pipe sorting machine butt joint hopper 901 is of a three-side blocking structure, the upper side in front of the pipe sorting machine butt joint hopper 901 is rotatably connected to a butt joint hopper pipe placing door 902, the butt joint hopper pipe placing door 902 is connected through a hinge 903, and the opening and closing of the butt joint hopper pipe placing door 902 are controlled by a second air cylinder 906; the anti-vertical baffle 908 is positioned below the inner side of the pipe sorting machine butt joint bucket 901, the opening and closing of the anti-vertical baffle 908 are controlled by a first cylinder 905, the anti-vertical baffle 908 consists of two parts, namely a small shaft and a baffle fixed on the small shaft, and the small shaft of the anti-vertical baffle 908 is connected to baffle seats 904 on two sides of the pipe sorting machine butt joint bucket 901; the joints of the universal joint bearings on the first air cylinder 905 and the second air cylinder 906 are connected with connecting blocks in arc transition on the butt bucket pipe placing door 902 and the anti-vertical baffle 908. The first cylinder 905 and the second cylinder 906 are secured to a cylinder frame 907 on the base assembly 8. The small shaft of the anti-vertical baffle 908 is positioned in the cavity of the pipe-arranging machine butt hopper 901. The butt joint bucket bobbin placing door 902 is opened outwards, is in a bobbin placing state, and is a bobbin channel when being closed.

In the pipe bender mating bucket assembly 9, a scissors assembly 11 is arranged below an opening of a diagonal quadrilateral structure on the inner side of a pipe bender mating bucket 901, the scissors assembly 11 comprises a scissors plate seat 1102, the scissors plate seat 1102 is of a right-angle structure, a first scissors plate 1104 is fixed at the right angle, a third air cylinder 1106 is fixedly arranged below the right angle, a second scissors plate 1105 is attached to the outer side of the first scissors plate 1104, the thickness of the first scissors plate 1104 is larger than that of the second scissors plate 1105, and a plurality of scissors teeth are uniformly arranged on the first scissors plate 1104 and the second scissors plate 1105; the second shear plate 1105 is fixed on a third cylinder 1106 through a knife plate angle plate 1107, two ends of the second shear plate 1105 are movably connected on the first shear plate 1104 through a long groove arranged on the second shear plate, and the third cylinder 1106 controls the second shear plate 1105 to move left and right to cut yarns; the third cylinder 1106 is secured at both ends by angle irons thereon to the right angle below the shear plate block 1102. A first protective cover 1101 is arranged on the outer side of the shear plate seat 1102, an inclined structure is arranged above the first protective cover 1101, a first sharp part consistent with the inclined direction is arranged at the inclined structure, a second protective cover 1103 is arranged on the outer side of the shear plate seat 1102, a plurality of second sharp parts are arranged on the second protective cover 1103, the first sharp part and the second sharp part are oppositely arranged, and a cavity structure is arranged in the middle; a plurality of scissors plate springs 1108 are fixedly arranged at the outer side of the right angle of the scissors plate seat 1102, and the upper parts of the scissors plate springs 1108 are obliquely arranged to block the second scissors plate 1105; a first cushion block 1109 is fixedly arranged on the outer side of the right angle of the scissor plate seat 1102 and is connected with a second protective cover 1103; the first shield 1101 is provided with a second cushion block 1110 and connected to the second shield 1103, the first cushion block 1109 and the second cushion block 1110 are cylindrical structures, and the upper planes of the two are flat. The scissor plate seat 1102 is of an oblique structure at the scissor teeth and is connected obliquely from the bottom of the scissor teeth to the bottom of the second spine part. The first protection cover 1101 and the second protection cover 1103 are respectively provided with corresponding elongated slots for fixing, and the first protection cover 1101 and the second protection cover 1103 are fixed on the pipe sorting machine butt-joint bucket assembly 9 through the elongated slots by using connecting blocks. The shearing of the whole row of teeth ensures that the yarn can be completely sheared and cannot be wound on other parts.

The frame 1 is provided with two sets of size head detecting devices 19 which are bilaterally symmetrical above the scissor assembly 11, the size head detecting devices 19 comprise a fixed seat 1901, a folding fixed part is arranged on the fixed seat 1901, and a long groove for fixing is arranged on the fixed part. The fixing seat 1901 is fixed on the frame 1 through an elongated slot, the fixing seat 1901 is connected with a bracket 1904 through a bracket shaft 1907, and the bracket 1904 is made of aluminum alloy; the bracket shaft 1907 is fixed at the bracket 1904 end by a flanged shaft sleeve 1903; a distance is reserved between the bracket 1904 and the fixed seat 1901 through a bracket shaft 1907, a hall sensor 1905 is arranged on the fixed seat 1901, a magnetic steel 1902 is arranged on the bracket 1904 and is opposite to the hall sensor 1905, and the magnetic steel 1902 is of an upper structure and a lower structure; a torsion spring 1906 is sleeved between the bracket 1904 and the fixed seat 1901 by the bracket shaft 1907; the bracket 1904 is an oblique L-shaped structure, the right angle is in transition with an oblique connecting part, and the fixed seat 1901 is provided with a stop block at the bracket 1904 side. The block is opposite to the direction of the folded fixing part. The holder 1904 is positioned by a stopper after rotating around the holder shaft 1907.

The frame 1 is provided with a shooting component 12 for shooting tail yarns and small yarns above a reducer 19 for detecting the large and small yarns, and the shooting component 12 is the prior art and can be purchased in the market, so the description is not repeated.

The pipe sorting machine is obliquely arranged on the bucket assembly 9, the scissors assembly 11 and the shooting assembly 12 and the frame 1, so that the space is reduced.

Shoot 12 tops of subassembly and be equipped with monochromatic passageway 20 that is located frame 1, monochromatic passageway 20 is equipped with second shift fork subassembly 18 in frame 1 both sides, dial the spool into monochromatic passageway 20 in, second shift fork subassembly 18 include shift fork pipe support 1807, be equipped with on the shift fork pipe support 1807 and dial spool 1805, dial spool 1805 on establish and dial yarn pole 1803, shift fork pipe support 1807 is equipped with fixed cover 1806 outward, fixed cover 1806 is equipped with outside the driving lever fork 1804, driving lever fork 1804 one end is passed through the staff 1808 and is connected fifth cylinder 1802, fifth cylinder 1802 fixes on frame 1's support 1801. The support 1801 and the shifting fork pipe support 1807 are fixed on the frame 1, and the two shifting fork pipe supports 1807 are arranged oppositely.

The bobbin placing box assembly 7 is rotated through the frame outlet assembly 4, the movement of the conveying assembly 6 is controlled through the reflector sensor 5, and the reflector sensor 5 is fixed on the side of the bobbin placing box assembly 7 of the frame 1 and corresponds to the small hole in the reflector pressing plate for induction.

The frame outlet component 4 comprises a frame outlet support 401, the frame outlet support 401 is arranged on the side surface of the fixed frame 1, an inlet is formed in one side of the frame outlet support 401, frame moving shafts 403 are arranged on two sides of the frame outlet support 401, the frame outlet connecting plate component 404 is movably connected to the frame outlet support 401 through wheel sliding components 408 on the frame moving shafts 403, and the frame outlet connecting plate component 4 is of a structure with an upper opening and a lower opening. The roller assembly 408 is adjustable in up and down configuration.

And an inlet is formed in the position, opposite to the inlet of the frame outlet connecting plate component 404 and the frame outlet support 401, of the frame outlet connecting plate component, the two inlets are inlet channels of bobbins, and a bobbin positioning baffle 406 is arranged at the inlet of the frame outlet connecting plate component 404 to adjust the size of the inlet of each bobbin. A sensor bracket 402 is arranged on the frame outlet bracket 401, a sensor 407 is arranged on the sensor bracket 402, and the sensor 407 counts the number of the fallen bobbins; an asymmetric V-shaped outlet guide plate 405 is arranged in the middle of the frame outlet connecting plate component 404, and the middle of the V-shaped outlet guide plate 405 is in arc transition to guide the direction of the bobbin. In the frame outlet connecting plate assembly 404, an outlet pipe orifice primary connecting plate 417 which is connected in an inclined manner is arranged on the opposite side of the asymmetric V-shaped outlet guide plate 405, an outlet pipe orifice primary connecting plate 417 which is connected in an inclined manner and an outlet pipe orifice secondary connecting plate 416 which is connected in an opposite side are arranged on one side in the frame outlet connecting plate assembly 404, and an outlet pipe orifice tertiary connecting plate 414 is arranged below the outlet pipe orifice primary connecting plate 417; the distance between the V-shaped outlet guide plate 405 and the outlet pipe opening primary connecting plate 417 is of an adjustable structure, and the V-shaped outlet guide plate and the outlet pipe opening primary connecting plate are adjusted and fixed left and right on the long groove of the frame outlet connecting plate component 404 according to the size of the bobbin. The outlet pipe orifice primary connecting plate 417, the outlet pipe orifice secondary connecting plate 416 and the outlet pipe orifice tertiary connecting plate 414 are all downward inclined structures. A torsion spring 412 with one end connected to the pin 413 is arranged at one side of the outer side of the frame outlet connection plate assembly 404; a bearing 411 fixed through a positioning plate 410 is arranged on the outer side of the inlet of the frame outlet connecting plate component 404, the bearing 411 is abutted against the arc surface of the arc box partition plate, and the frame outlet connecting plate component 404 is driven by the bearing 411 to move left and right; the positioning plate 410 is provided with a long groove, and the up-down position is adjustable. The frame outlet connecting plate component 404 is provided with a frame outlet baffle 409 at the opposite side of the three-level connecting plate 416 of the pipe outlet; the frame outlet baffle 409 extends towards the outside 404 of the frame outlet joint plate assembly to block the bobbin and prevent the bobbin from flowing outwards.

Two arched connecting blocks 415 are arranged between the frame outlet connecting plate assembly 404 and the pipe outlet three-level connecting plate 416 for structural reinforcement; the pulley assembly 408 is of a two-layer structure, the upper layer of pulleys are hung on the frame moving shaft 403 and are respectively 2 groups on the left and right, the lower layer of pulleys are positioned below the frame moving shaft 403, and the pulleys abut against the frame moving shaft 403 and are respectively 1 group of structures on the left and right. The outlet of the frame outlet tab assembly 404 is opposite the space in which the cassette is positioned in an arc.

The frame 1 is equipped with plastic frame 3 respectively in monochromatic passageway 20 left and right sides, and little spool connects fill 13 to be located monochromatic passageway 20 top, and big spool connects fill 2 in monochromatic passageway 20 reverse side one side, is located the frame 1 upside, and left side plastic frame 3 is located big spool and connects fill 2 export below. The first shifting fork assemblies 17 are fixed on two sides of the frame 1 and are positioned above the small bobbin receiving bucket 13, and the right plastic frame 3 is positioned below the outlet of the small bobbin receiving bucket 13; bobbin positioning plates 15 which are symmetrical left and right are arranged above the frame 1 to position the big bobbin.

The first shifting fork assembly 17 comprises a yarn shifting cylinder seat 1709, the yarn shifting cylinder seat 1709 is fixed on one side of the frame 1, a fourth cylinder 1707 is fixed on the yarn shifting cylinder seat 1709, a connector of the fourth cylinder 1707 is connected with a yarn shifting shaft 1706 of the shifting fork structure through a pin 1708, the yarn shifting shaft 1706 is provided with a first connecting shaft 1705, the opposite side of the first connecting shaft 1705 is provided with a second connecting shaft 1703, the first connecting shaft 1705 and the second connecting shaft 1703 are respectively provided with a yarn shifting shaft 1701, the yarn shifting shaft 1701 is vertically connected with the first connecting shaft 1705 and the second connecting shaft 1703, and the first connecting shaft 1705 is connected with the second connecting shaft 1703 through a connecting plate 1704; the first connecting shaft 1705 and the second connecting shaft 1703 are respectively provided with a yarn pulling shaft positioning sleeve 1702; the yarn poking shaft positioning sleeve 1702 is fixed on two sides of the frame 1, and flange bearings 1710 are respectively arranged between the first connecting shaft 1705 and the connecting plate 1704, and between the second connecting shaft 1703 and the connecting plate 1704.

The first fork assembly 17 and the second fork assembly 18 are located on the inner side of the conveyor belt 1401, the yarn poking shaft 1701 and the yarn poking rod 1803 are located on the outer side of the lifting baffle 1406, the large and small end device 19 for detecting large and small yarns is located on two sides of the lifting baffle 1406, the small yarn tube receiving hopper 13 and the single-color channel 20 are located in front of the rack 1, space is reduced, and the structure is reasonable.

When the single-color bobbin arranging machine is used, a bobbin flows into the first butt-joint hopper 10 and enters the butt-joint hopper assembly 9 of the bobbin arranging machine, and if the number of bobbins is too large, the second air cylinder 906 opens the butt-joint hopper bobbin discharging door 902 to discharge the bobbin. The first cylinder 905 drives the vertical baffle 908 to move forward, so that the vertical bobbin is placed horizontally. The bobbin enters the bucket assembly 9 through the bobbin sorting machine, the yarn is guided by the first spine portion and the second spine portion in the scissors assembly 11, then the yarn is cut by the first scissors plate 1104 and the second scissors plate 1105, and then lifted upwards, and then enters the lifting baffle 1406. If the bobbin on the lifting baffle 1406 is a big bobbin, the bobbin extrudes the oblique connecting part of the bracket 1904 and rotates around the bracket shaft 1907 until the bracket 1904 abuts against the stop block on the fixing seat 1901, the magnetic steel 1902 leaves the hall sensor 1905, and the hall sensor 1905 cannot sense the large bobbin to alarm and upload. The bobbin is then conveyed upwards to be distinguished by shooting the small yarn and the tail yarn by the shooting component 12.

Qualified bobbins are pulled out of a lifting baffle 1406 by a yarn pulling rod 1803 in a second shifting fork assembly 18, pulled out to a monochromatic channel 20, enter an inlet of a frame outlet connecting plate assembly 404 through the monochromatic channel 20, then enter an outlet first-stage connecting plate 417, an opposite outlet second-stage connecting plate 416, an outlet third-stage connecting plate 414 below the outlet first-stage connecting plate 417 flows into a partition space in an arc placing box through an arc box partition plate, when a set counting value is sensed through a sensor 407, a conveying assembly 6 drives the arc placing box to move, the frame outlet connecting plate assembly 404 is driven by a bearing 411 to move left and right, when a reflector sensor 5 senses a small hole in a reflector pressing plate, the conveying assembly 6 stops, and the bobbins enter the next partition space.

The small yarn and the bobbin with the tail yarn are pulled out by a yarn pulling shaft 1701 in the first shifting fork assembly 17, enter a small yarn receiving hopper 13 and then flow into the plastic frame 3 on the right side. The big bobbin is driven upwards to the back and flows into the plastic frame 3 on the left side from the big bobbin receiving bucket 2. And circulating in this way to finish the bobbin arranging and releasing.

The above is the preferred embodiment of the present invention, and the scope of the present invention is not limited thereto, and variations and modifications made by those skilled in the art according to the design concept of the present invention should be considered to be within the scope of the present invention.

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