阅读说明：本技术 一种智能乳制品搅拌系统 (Intelligent dairy product stirring system ) 是由 吕庆东 于 2019-10-09 设计创作，主要内容包括：本发明的一种智能乳制品搅拌系统,包括罐体支撑系统、液体加注系统、固体加注系统、破碎搅拌系统和边缘搅拌系统。液体加注系统和固体加注系统可按输入配比自动加入,准确快捷；破碎搅拌系统可有效对大颗粒固体进行破碎,减少残渣,同时配合边缘搅拌系统,实现罐体液体时时均匀混合,无不良沉积；中央控制器根据输入要求,智能完成配料、搅拌、混匀发酵、排液排污和清洗。智能搅拌罐可以时时检测罐内发酵状态,智能自主调节罐体内部液体运动状。确保发酵效果快速、均匀、一致,残渣少,原材料利用效率大大提高。(The invention discloses an intelligent dairy product stirring system which comprises a tank body supporting system, a liquid filling system, a solid filling system, a crushing and stirring system and an edge stirring system. The liquid filling system and the solid filling system can be automatically added according to the input proportion, and the method is accurate and rapid; the crushing and stirring system can effectively crush large-particle solids, reduce residues, and simultaneously, the tank body liquid is uniformly mixed at any time without adverse deposition by matching with the edge stirring system; the central controller intelligently completes batching, stirring, uniform mixing fermentation, liquid discharge, pollution discharge and cleaning according to input requirements. The intelligent stirring tank can detect the fermentation state in the tank often, and the intelligent self-regulation of the liquid motion state in the tank body. Ensures that the fermentation effect is rapid, uniform and consistent, has less residue and greatly improves the utilization efficiency of raw materials.)

1. The utility model provides an intelligence dairy products mixing system, includes jar body braced system (111), liquid filling system (2), solid filling system (3), broken mixing system (4) and edge mixing system (5), its characterized in that:

the tank body supporting system (1) consists of a tank body (101), tank body supporting legs (102), rotary frame slideways (103), a tank cover (104), a top partition plate (105), a water injection ventilating pipe (106), a water pipe regulating valve (107), a liquid outlet pipe (108), a liquid outlet regulating valve (109), a sewage discharge pipe (110), a sewage discharge regulating valve (111) and a central controller (112), wherein the three rotary frame slideways (103) are arranged in the middle of the tank body (101), and the top partition plate (105) is fixedly arranged in the tank body (101) close to the upper part; the water injection vent pipe (106), the liquid outlet pipe (108) and the sewage discharge pipe (110) are respectively arranged at the upper part, the lower part and the bottom of the outer side of the tank body (101), the water injection vent pipe (106), the liquid outlet pipe (108) and the sewage discharge pipe (110) are respectively and fixedly provided with a water pipe regulating valve (107), a liquid outlet regulating valve (109) and a sewage discharge regulating valve (111), and the central controller (112) is fixedly arranged outside the tank body (101);

the liquid filling system (2) is composed of a liquid storage tank (201), a liquid storage tank sliding frame (202), a liquid storage tank sliding groove (203), liquid storage tank supporting legs (204), a liquid storage tank weighing module (205), a ring beam (206), a ring beam bracket (207), a liquid conveying pipe (208), a liquid conveying pipe manual valve (209) and a liquid conveying pipe electric regulating valve (210), wherein the liquid storage tank sliding frame (202) is uniformly arranged around the liquid storage tank (201), the liquid storage tank sliding groove (203) is processed on the inner side of the liquid storage tank sliding frame (202), and the liquid storage tank supporting legs (204) are slidably installed in the liquid storage tank sliding groove; the ring beam (206) is arranged under the liquid storage tank (201), a liquid storage tank sliding frame (202) is fixedly arranged at the top of the ring beam (206), a liquid storage tank weighing module (205) is fixedly arranged between the ring beam (206) and the liquid storage tank supporting legs (204), a ring beam support (207) is fixedly arranged at the bottom of the ring beam (206), and the ring beam support (207) is fixedly arranged at the upper part of the tank cover (104); the infusion tube (208) is fixedly arranged at the bottom of the liquid storage tank (201), the other end of the infusion tube (208) is arranged in the tank body (101), and the manual valve (209) and the electric regulating valve (210) of the infusion tube are respectively and fixedly arranged at the upper part and the middle part of the infusion tube (208);

the solid filling system (3) is composed of a solid tank (301), a spiral feeder (302), a spiral weighing machine (303), a solid feeding pipe (304), a weighing machine supporting leg (305), a weighing machine weighing module (306) and a solid tank supporting leg (307), the solid tank (301) is fixedly installed on the upper portion of the tank body (101) through the solid tank supporting leg (307), the spiral feeder (302) and the spiral weighing machine (303) are sequentially arranged below the solid tank (301) from top to bottom, a feeding port of the spiral feeder (302) is fixedly connected with the lower portion of the solid tank (301), a discharging port of the spiral feeder (302) is fixedly connected with a feeding port of the spiral weighing machine (303), a discharging port of the spiral weighing machine (303) is fixedly connected with the solid feeding pipe (304), and the other end of the solid feeding pipe (304) is arranged on one side of the crushing and stirring system (4); the weighing machine supporting leg (305) is arranged below the spiral weighing machine (303) and is fixedly installed on the tank cover (104), and the weighing machine weighing module (306) is fixedly installed between the spiral weighing machine (303) and the weighing machine supporting leg (305);

the crushing and stirring system (4) consists of stirring blades (401), blade short rods (402), blade long rods (403), hinged extension rods (404), hinged fixing rods (405), angle balancing weights (406), blade supporting blocks (407), supporting block fixing rings (408), crushing shafts (409), crushing cutters (410), vertical connecting rods (411), top fixing rings (412), inner gear rings (413), blade pinions (414), crushing shaft clutches (415), blade shaft clutches (416), speed reducers (417) and an inner speed regulating motor (418), wherein the blade shaft clutches (416) and the crushing shaft clutches (415) are fixedly installed on two output shafts of the speed reducer (417) respectively, the blade pinions (414) and the crushing shafts (409) are fixedly installed at the other ends of the blade shaft clutches (416) and the crushing shaft clutches (415) respectively, the crushing cutters (410) are uniformly installed around the crushing shafts (409), the other end of the crushing shaft (409) is rotatably arranged at the bottom of the tank body (101); the inner gear ring (413) is installed with the blade pinion (414) in a matched mode, the vertical connecting rods (411) are uniformly arranged and fixedly installed at the end portion of the inner gear ring (413), and the top fixing ring (412) is arranged on the lower portion of the inner gear ring (413) and fixedly installed between the vertical connecting rods (411); the supporting block fixing rings (408) are sequentially arranged at the lower parts of the top fixing rings (412) downwards, and the blade supporting blocks (407) are fixedly arranged between the supporting block fixing rings (408) and the vertical connecting rods (411); the long blade rod (403) is rotatably installed on the blade supporting block (407), the short blade rod (402) is rotatably installed at one end of the long blade rod (403), the other end of the long blade rod (403) is fixedly provided with an angle balancing weight (406), and the other end of the short blade rod (402) is fixedly provided with a blade (401); the hinged fixing rod (405) is hinged on the long blade rod (403), the hinged extension rod (404) is hinged on the short blade rod (402), and the hinged fixing rod (405) is connected with the hinged extension rod (404) in a sliding manner;

the edge stirring system (5) consists of an edge spiral disk (501), spiral disk sliding pieces (502), a large toothed disk (503), a toothed disk driving gear (504), a speed reducing motor (505) and a speed reducing motor support (506), wherein the edge spiral disk (501) is arranged inside the tank body (101), the edge spiral disk (502) is provided with three spiral disk sliding pieces (502), and the spiral disk sliding pieces (502) are slidably arranged on the spiral frame slide way (103); the top of the edge spiral disc (501) is fixedly provided with a big fluted disc (503), and a fluted disc driving gear (504) is meshed with the big fluted disc (503).

2. The intelligent dairy product blending system of claim 1, wherein: the top clapboard (105) is respectively provided with a rotary central hole and a gear transmission hole.

3. The intelligent dairy product blending system of claim 1, wherein: the big fluted disc (503) and the fluted disc driving gear (504) are both made of nylon materials, and a nylon self-lubricating bush is arranged inside the rotary frame slideway (103).

4. The intelligent dairy product blending system of claim 1, wherein: flexible connections are arranged between the liquid storage tank (201) and the liquid conveying pipe (208), between the spiral weighing machine (303) and the spiral feeding machine (302), and between the spiral weighing machine (303) and the solid feeding pipe (304).

5. The intelligent dairy product blending system of claim 1, wherein: temperature and pressure sensors are uniformly arranged in the tank body (101).

6. The intelligent dairy product blending system of claim 1, wherein: the tank body (101) bottom fixed mounting have three jar body landing legs (2) of evenly arranging, jar body (101) top fixed mounting have cover (104).

7. The intelligent dairy product blending system of claim 1, wherein: the liquid storage tank (201) is arranged on one side above the tank body (101), and four groups of liquid storage tank supporting legs (204) are uniformly arranged on the periphery of the liquid storage tank (201).

8. The intelligent dairy product blending system of claim 1, wherein: the inner speed regulating motor (418) is fixedly arranged in the middle of the tank body (101), and the speed reducer (417) is fixedly arranged at the end part of the inner speed regulating motor (418).

9. The intelligent dairy product blending system of claim 1, wherein: the speed reducing motor (505) is fixedly arranged on one side of the fluted disc drive gear 504, and the speed reducing motor (505) is fixedly arranged on the tank body 101 through a speed reducing motor bracket (506).

Technical Field

The invention relates to the technical field of food processing, in particular to an intelligent dairy product stirring system.

Background

Modern living standard is gradually improved, people have higher and higher requirements on taste and quality of dairy products, and fermentation is needed in the production process of many dairy products. At present, a fermentation system generally adopted in the industry is still in the traditional canning mode, although a part of detection instruments exist, the fermentation cannot be rapidly, uniformly and consistently performed, and the quality cannot be guaranteed.

Disclosure of Invention

Aiming at the problems, the invention provides an intelligent dairy product stirring system which can detect the fermentation state in a tank at any time, intelligently and automatically adjust, is provided with a central crushing shaft and an internal and external bidirectional stirring system, ensures that the fermentation effect is quick, uniform and consistent, has less residues, and greatly improves the utilization efficiency of raw materials.

The invention comprises a tank body supporting system, a liquid filling system, a solid filling system, a crushing and stirring system and an edge stirring system.

The tank body supporting system comprises a tank body, tank body supporting legs, rotary frame slideways, a tank cover, a top partition plate, a water injection breather pipe, a water pipe regulating valve, a liquid outlet pipe, a liquid outlet regulating valve, a blow-off pipe, a blow-off regulating valve and a central controller, wherein the bottom of the tank body is fixedly provided with three tank body supporting legs which are uniformly distributed, the middle of the tank body is provided with three rotary frame slideways, the top of the tank body is fixedly provided with the tank cover, and the top partition plate is fixedly arranged in the; the water injection breather pipe, the liquid outlet pipe and the blow-off pipe are respectively arranged at the upper part, the lower part and the bottom of the outer side of the tank body, the water injection breather pipe, the liquid outlet pipe and the blow-off pipe are respectively and fixedly provided with a water pipe regulating valve, a liquid outlet regulating valve and a blow-off regulating valve, and the central controller is fixedly arranged at the outer part of the tank body.

The liquid filling system consists of a liquid storage tank, a liquid storage tank sliding frame, a liquid storage tank sliding groove, liquid storage tank supporting legs, a liquid storage tank weighing module, a ring beam support, a liquid conveying pipe manual valve and a liquid conveying pipe electric regulating valve, wherein the liquid storage tank is arranged on one side above the tank body, and four groups of liquid storage tank supporting legs are uniformly arranged on the periphery of the liquid storage tank; the liquid storage tank sliding frames are uniformly arranged around the liquid storage tank, liquid storage tank sliding grooves are formed in the inner sides of the liquid storage tank sliding frames, and the liquid storage tank supporting legs are slidably arranged in the liquid storage tank sliding grooves; the ring beam is arranged under the liquid storage tank, the liquid storage tank sliding frame is fixedly arranged at the top of the ring beam, the liquid storage tank weighing module is fixedly arranged between the ring beam and the liquid storage tank supporting leg, the ring beam support is fixedly arranged at the bottom of the ring beam, and the ring beam support is fixedly arranged at the upper part of the tank cover; the infusion tube is fixedly arranged at the bottom of the liquid storage tank, the other end of the infusion tube is arranged in the tank body, and the manual valve and the electric regulating valve of the infusion tube are respectively and fixedly arranged at the upper part and the middle part of the infusion tube;

the solid filling system consists of a solid tank, a spiral feeder, a spiral weighing machine, a solid charging pipe, a weighing machine supporting leg, a weighing machine weighing module and a solid tank supporting leg, wherein the solid tank is fixedly arranged on the upper part of the tank body through the solid tank supporting leg; the supporting legs of the weighing machine are arranged below the spiral weighing machine and fixedly mounted on the tank cover, and the weighing module of the weighing machine is fixedly mounted between the spiral weighing machine and the supporting legs of the weighing machine.

The crushing and stirring system consists of stirring blades, a blade short rod, a blade long rod, a hinged extension rod, a hinged fixed rod, an angle balancing weight, a blade supporting block, a supporting block fixing ring, a crushing shaft, a crushing cutter, a vertical connecting rod, a top fixing ring, an inner gear ring, a blade small gear, a crushing shaft clutch, a blade shaft clutch, a speed reducer and an inner speed regulating motor, wherein the inner speed regulating motor is fixedly arranged in the middle of the tank body, and the speed reducer is fixedly arranged at the end part of the inner speed regulating motor; the blade shaft clutch and the crushing shaft clutch are respectively and fixedly arranged on two output shafts of the speed reducer, the other ends of the blade shaft clutch and the crushing shaft clutch are respectively and fixedly provided with a blade pinion and a crushing shaft, crushing knives are uniformly arranged around the crushing shaft, and the other end of the crushing shaft is rotatably arranged at the bottom of the tank body; the inner gear ring is matched with the blade pinion, the vertical connecting rods are uniformly arranged and fixedly installed at the end part of the inner gear ring, and the top fixing ring is arranged at the lower part of the inner gear ring and fixedly installed between the vertical connecting rods; the supporting block fixing rings are sequentially arranged at the lower parts of the top fixing rings downwards, and the blade supporting blocks are fixedly arranged between the supporting block fixing rings and the vertical connecting rods; the long blade rod is rotatably installed on the blade supporting block, the short blade rod is rotatably installed at one end of the long blade rod, the other end of the long blade rod is fixedly provided with an angle balancing weight, and the other end of the short blade rod is fixedly provided with a blade; the hinged fixed rod is hinged on the long blade rod, the hinged extension rod is hinged on the short blade rod, and the hinged fixed rod is connected with the hinged extension rod in a sliding mode.

The edge stirring system consists of an edge spiral disc, spiral disc sliding pieces, a big fluted disc, a fluted disc driving gear, a speed reduction motor and a speed reduction motor support, wherein the edge spiral disc is arranged in the tank body, the edge spiral disc is provided with three spiral disc sliding pieces, and the spiral disc sliding pieces are slidably arranged on a spiral frame slide way; edge spiral dish top fixed mounting have big fluted disc, fluted disc drive gear and big fluted disc meshing installation, gear motor fixed mounting is in fluted disc drive gear one side, gear motor passes through gear motor support fixed mounting on the jar body.

Furthermore, a rotary central hole and a gear transmission hole are respectively arranged on the top clapboard.

Furthermore, the big fluted disc and the fluted disc driving gear are made of nylon materials, and a nylon self-lubricating bush is arranged inside the rotary frame slide way.

Furthermore, flexible connections are arranged between the liquid storage tank and the infusion tube, between the spiral weighing machine and the spiral feeding machine, and between the spiral weighing machine and the solid feeding tube.

Furthermore, a temperature sensor and a pressure sensor are uniformly arranged in the tank body.

Due to the adoption of the technical scheme, the invention has the following advantages: (1) the liquid filling system and the solid filling system can be automatically added according to the input proportion, and the method is accurate and rapid; (2) the crushing and stirring system can effectively crush large-particle solids, reduce residues, and simultaneously, the tank body liquid is uniformly mixed at any time without adverse deposition by matching with the edge stirring system; (3) the central controller intelligently completes batching, stirring, uniform mixing fermentation, liquid discharge, pollution discharge and cleaning according to input requirements.

Drawings

Fig. 1 is a schematic view of the overall structure of the present invention.

Fig. 2 is a schematic cross-sectional structure of the present invention.

Fig. 3 is a partial structural schematic diagram of the present invention.

FIG. 4 is a schematic view of the center crushing stirring structure of the present invention.

FIG. 5 is a schematic view of the crushing and stirring top structure of the present invention.

FIG. 6 is a schematic view of the bottom structure of the crushing and stirring apparatus of the present invention.

FIG. 7 is a schematic view of the edge stirring structure of the present invention.

Fig. 8 is a schematic view of the structure of the can body of the present invention.

Reference numerals: 1-tank support system; 2-a liquid filling system; 3-a solids filling system; 4-a crushing and stirring system; 5-edge stirring system; 101-tank body; 102-tank legs; 103-a rotating frame slideway; 104-can lid; 105-a top separator; 106-water injection vent pipe; 107-water pipe regulating valve; 108-an outlet pipe; 109-liquid outlet regulating valve; 110-a sewage draining pipe; 111-blowdown regulating valve; 112-a central controller; 201-a liquid storage tank; 202-a liquid reservoir carriage; 203-a liquid storage tank chute; 204-a liquid storage tank supporting leg; 205-liquid storage tank weighing module; 206-ring beam; 207-ring beam support; 208-an infusion tube; 209-infusion tube manual valve; 210-electric control valve of infusion tube; 301-a solids tank; 302-a screw feeder; 303-spiral weighing machine; 304-a solids addition tube; 305-weighing machine legs; 306-a weighing machine weighing module; 307-solid tank legs; 401-stirring blades; 402-short blade bar; 403-long blade rods; 404-hinged extension bar; 405-hinged fixed rods; 406-angular counterweight; 407-blade support block; 408-supporting block fixing ring; 409-crushing shaft; 410-a crushing knife; 411-vertical connecting rod; 412-top retaining ring; 413-ring gear; 414-blade pinion; 415-a crushing shaft clutch; 416-a vane shaft clutch; 417-a reducer; 418-inner speed regulating motor; 501-edge spiral disk; 502-spiral disk slider; 503-big fluted disc; 504-a toothed disc drive gear; 505-a reduction motor; 506-geared motor support.

Detailed Description

The present invention will be further described with reference to specific examples, which are illustrative of the invention and are not to be construed as limiting the invention.