阅读说明：本技术 同模多段异步模切装置 (Same-mould multi-section asynchronous die cutting device ) 是由 刘建锋 孙传逸 刘井成 于 2019-09-24 设计创作，主要内容包括：本发明公开了同模多段异步模切装置,属于模切设备制造与模切成型加工技术领域。该同模多段异步模切包括机架,机架上配置有第一通道和裁切机构,待裁切的物料从第一通道穿过,通过裁切机构裁切呈间断材料。裁切机构包括刀辊,刀辊转动安装在机架上,刀辊沿轴向设有多个刀头。本发明能够利用同一传送通多实现多物料同时送料,并利用同一个刀辊对多个物料进行不同尺寸的裁切,能够实现X向与Y向的异步裁切,实现同模多用,对比老工艺,提高了材料利用率,降低了开模费用,同时也提高了机台的利用率,降低成本,提高了同行业竞争力。(The invention discloses a same-die multi-section asynchronous die cutting device, and belongs to the technical field of die cutting equipment manufacturing and die cutting forming processing. The same-die multi-section asynchronous die cutting machine comprises a machine frame, wherein a first channel and a cutting mechanism are arranged on the machine frame, a material to be cut penetrates through the first channel, and the material to be cut is cut into discontinuous materials through the cutting mechanism. The cutting mechanism comprises a knife roll, the knife roll is rotatably arranged on the rack, and a plurality of knife heads are axially arranged on the knife roll. The multi-material cutting machine can realize simultaneous feeding of multiple materials by using the same conveying channel, cut the multiple materials in different sizes by using the same cutter roll, realize asynchronous cutting in the X direction and the Y direction, realize multiple purposes in the same mold, improve the material utilization rate and the mold opening cost compared with the old process, improve the utilization rate of a machine table, reduce the cost and improve the competitiveness in the same industry.)

1. The same-die multi-section asynchronous die cutting device comprises a rack (10) and is characterized in that a first channel (20) and a cutting mechanism (50) are configured on the rack (10), a material to be cut penetrates through the first channel (20), and the material to be cut is cut into discontinuous materials through the cutting mechanism (50);

the first channel (20) is capable of conveying a plurality of materials simultaneously;

the cutting mechanism (50) comprises a knife roller (51); the knife roll (51) is rotatably arranged on the rack (10), and a plurality of knife heads (512) are arranged on the knife roll (51) along the axial direction.

2. The die cutting device according to claim 1, wherein a conveying mechanism (40) is arranged on the machine frame (10), and the conveying mechanism (40) can intermittently feed materials.

3. The die cutting device according to claim 2, wherein the conveying mechanism (40) comprises a first rotating roller (41) and a first pressing roller (42) which are in transmission connection, the first rotating roller (41) and the first pressing roller (42) are rotatably mounted on the frame (10) side by side, and a first channel (20) is arranged between the first rotating roller (41) and the first pressing roller (42); the first rotating roller (41) is connected with a first motor; the first motor is capable of driving the first rotating roller (41) to rotate intermittently.

4. The die cutting device according to claim 1, wherein a second rotating roller (52) is arranged below the knife roller (51), the second rotating roller (52) and the knife roller (51) are rotatably arranged on the machine frame (10) side by side, the second rotating roller (52) and the knife roller (51) are in transmission connection, and the material to be cut passes through between the knife roller (51) and the second rotating roller (52);

the knife roller (51) is connected with a second motor, and the second motor can drive the knife roller (51) to rotate continuously.

5. The die-cutting device according to claim 1, wherein the cutting head (512) is a bar, the cross section of the cutting head (512) is a triangle, and the tip of the cutting head (512) points to the outside of the knife roller (51).

6. The die-cutting device according to claim 5, wherein the knife roller (51) is divided into a plurality of die areas (511) along the axial direction, and the plurality of materials conveyed by the first channel (20) are in one-to-one correspondence with the die areas (511).

7. The die-cutting apparatus according to claim 6, wherein said plurality of die areas (511) are respectively provided with not less than one cutting head (512).

8. The die cutting device according to claim 7, wherein the plurality of cutter heads (512) installed in the same cutter head area (511) are arranged uniformly or non-uniformly around the cutter roller (51).

9. The die-cutting device according to claim 3, wherein the frame (10) is further provided with a second channel (30) for conveying the material, and the second channel (30) is arranged below the first channel (20).

10. The die-cutting device according to claim 9, wherein said driving mechanism further comprises a second pressing roller (43) and a spacing roller (44); the second pressing roller (43) is arranged between the first rotating roller (41) and the first pressing roller (42); the second pressing roller (43) is in transmission connection with the first rotating roller (41), and the second channel (30) is arranged between the first rotating roller (41) and the second pressing roller (43);

the spacing roller (44) is arranged between the first pressing roller (42) and the second pressing roller (43), and the first pressing roller (42) and the second pressing roller (43) are in transmission connection with the spacing roller (44); between the first pressure roller (42) and the spacer roller (44) is the first channel (20).

Technical Field

The invention relates to the technical field of die cutting equipment manufacturing and die cutting forming processing, in particular to a same-die multi-section asynchronous die cutting device.

Background

The conventional die cutting mode in the existing die cutting processing technology is that a substrate is attached to a main material, or a release film is attached to the main material, then die cutting or multiple small hole sleeve position die cutting is carried out through a cutting die, redundant waste materials are discharged, and a product area needing to be reserved is obtained, namely a processed finished product. In the existing die cutting processing technology, the typesetting clearance of die cutting products is large, and the utilization rate of main materials is low. And thus asynchronous cutting machines have been developed.

The existing market asynchronous mode is limited to one-segment asynchronization in the X direction no matter single asynchronization, double asynchronization or even more asynchronization, and does not relate to multiple-segment asynchronization in the Y direction. If the position of the asynchronous material is not on the same horizontal line, the mould needs to be opened separately and independently, the corresponding equipment also needs to be additionally provided with more stations for installing the mould and the composite material, the requirements on the number of the moulds and the stations of the equipment are increased, and the processing cost is high.

Disclosure of Invention

The invention provides a same-die multi-section asynchronous die cutting, which can solve one or more of the problems in the prior art.

According to one aspect of the invention, the same-die multi-section asynchronous die cutting device comprises a rack, wherein a first channel and a cutting mechanism are arranged on the rack, a material to be cut penetrates through the first channel, and the material to be cut is cut into discontinuous materials through the cutting mechanism; the first channel can convey a plurality of materials simultaneously; the cutting mechanism comprises a knife roll; the knife roll is rotatably arranged on the frame, and a plurality of knife heads are arranged along the axial direction of the knife roll.

The material can convey along the X direction along first passageway, and many materials are arranged along the Y direction at first passageway. Set up a plurality of tool bits that are used for cutting the material along the axial on cutting mechanism's the rotor, a plurality of tool bits are also arranged along the Y in the top of first passageway. Many materials that convey on the first passageway can be cut simultaneously through cutting the mechanism to realize that Y cuts to asynchronous. A plurality of tool bits that distribute along the axial on the rotor of cutting mechanism can disperse on the axial plane of rotor, when the rotor rotates, can not be in same time and material contact, and the position that each tool bit carries out the material and cuts is different, realizes that X is to asynchronous cutting. Therefore, the multi-purpose function of the same mold is realized, the utilization rate of materials is improved, the mold opening cost is reduced, the utilization rate of a machine table is improved, the cost is reduced, and the competitiveness of the same industry is improved. The material can be cut off when the cutter head is in contact with the material, so that the discontinuous material is obtained.

In some embodiments, the rack is provided with a conveying mechanism, and the conveying mechanism can feed materials intermittently. Therefore, the material to be cut can be conveyed to the cutting mechanism from one end of the equipment through the driving of the conveying mechanism, and the cut product is conveyed to the other end of the equipment. The intermittent feeding of the conveying mechanism can conveniently control the contact point between the cutter head on the cutting mechanism and the material, and the position of the cutter head on the cutter roller is matched through adjusting the running time and the stop time of the conveying mechanism in the conveying process, so that the length of the cutter head for cutting the material along the X direction can be adjusted as required.

In some embodiments, the conveying mechanism comprises a first rotating roller and a first pressing roller which are in transmission connection, the first rotating roller and the first pressing roller are rotatably mounted on the rack side by side, and a first channel is formed between the first rotating roller and the first pressing roller; the first rotating roller is connected with a first motor; the first motor can drive the first rotating roller to intermittently rotate. First compression roller and first rotation roller can be connected through mode transmission such as gear, chain or conveyer belt, and first rotation roller is connected with the pivot of first motor, and from this, first rotation roller can rotate and drive first compression roller along with the function of first motor and rotate to the material of treating to cut can pass between first rotation roller and the first compression roller, and, the material can be avoided droing at the data send process to the extrusion of first rotation roller and first compression roller. First motor drive first rotation roller intermittent type nature rotates to the conveying of material is also intermittent type nature, and the convenient adjustment cuts the mechanism and cuts the length of material along X to cutting.

In some embodiments, a second rotating roller is arranged below the knife roller, the second rotating roller and the knife roller are arranged on the rack in a side-by-side rotating mode, the second rotating roller is in transmission connection with the knife roller, and the material to be cut penetrates through the space between the knife roller and the second rotating roller; the knife roll is connected with a second motor, and the second motor can drive the knife roll to rotate continuously. The second rotating roller and the knife roller can be in transmission connection through gears, chains or conveyor belts and the like, so that materials to be cut can reach the cutting mechanism along the first channel under the action of the conveying mechanism, the materials penetrate through the knife roller and the second rotating roller, and the materials can be in contact with a knife head installed on the knife roller under the extrusion action of the knife roller and the second rotating roller. The knife roll rotates continuously under the drive of the second motor, and when the knife head rotates along with the knife roll to be in contact with the material, the knife head cuts the material, so that the discontinuous material is obtained.

In some embodiments, the cutting head is elongated, the transverse section of the cutting head is triangular, and the tip of the cutting head is directed to the outer side of the knife roll. Therefore, when the cutter head cuts materials, the sharp cutting edge of the cutter head is in contact with the materials, the cutting surface of the product is smooth, and the materials are burred. The material is conveyed along the X direction, and the axial direction of the knife roll is consistent with the Y direction; the long edge of the cutter head is arranged along the axial direction of the cutter roller, so that the material can be cut along the Y direction; when the long edge of the cutter head forms a certain included angle with the axial direction of the cutter roller, the cutting surface also forms a certain included angle with the Y direction. In addition, the cutter heads with different lengths can be selected for cutting according to different widths of materials.

In some embodiments, the knife roller can be divided into a plurality of knife die areas along the axial direction, and the plurality of materials conveyed by the first channel correspond to the knife die areas one by one. From this, each material of conveying on the first passageway can both contact with the tool bit to be cut by the tool bit, so can rational utilization space resource and power resource, improve the utilization ratio of board.

In some embodiments, the plurality of cutting dies are each configured with no less than one cutting head. The number of the tool bits can be selected according to the size of a required product, the rotating speed of the knife roll, the material conveying speed and the interval time in each cutting die area, and the utilization rate of the machine table is improved. When the size of the required spacing material product is long, the cutting die area corresponding to the material can be set to set a small number of tool bits, so that when the knife roller rotates for a circle, the number of times for cutting the material is small. When the size of the material product is shorter at required intervals, the cutting die area which can be used for setting the material to correspond is provided with a plurality of tool bits, so that when the knife roller rotates for a circle, the number of times for cutting the material is less.

In some embodiments, the tips located in the same die area may be uniformly or non-uniformly arranged around the knife roll. Therefore, when the tool bits positioned in the same tool die area are uniformly distributed, the tool die area can cut materials to obtain discontinuous products with consistent sizes; when the cutter heads positioned in the same cutter die area are unevenly distributed, discontinuous products with inconsistent sizes can be obtained after the material is cut by the cutter die area. From this, can satisfy multiple demand of cutting, strengthen the practicality of equipment.

In some embodiments, the frame of the same-mould multi-segment asynchronous die cutting device is also provided with a second channel for conveying materials, and the second channel is arranged below the first channel. The second channel is aligned with the direction of travel of the first channel, whereby further material can be conveyed below the first channel, for example a carrier film can be conveyed for receiving the cut product material.

In some embodiments, the drive mechanism further comprises a second pressure roller and a spacer roller; the second press roller is arranged between the first rotating roller and the first press roller; the second pressing roller is in transmission connection with the first rotating roller, and a second channel is formed between the first rotating roller and the second pressing roller; the spacing roller is arranged between the first pressing roller and the second pressing roller, and the first pressing roller and the second pressing roller are in transmission connection with the spacing roller; a first channel is arranged between the first press roller and the spacing roller. The second compression roller can pass through the gear with first rotation roller, mode transmission such as chain or conveyer belt is connected, first compression roller and second compression roller all can pass through the gear with the interval roller, mode transmission such as chain or conveyer belt is connected, from this, the second passageway can all convey the material under the effect of first rotation roller with first passageway, thereby can convey main material and auxiliary material simultaneously, thereby conveniently cut, save space, improve power resource's utilization ratio, reduce cost drops into.

Drawings

FIG. 1 is a perspective view of a same-mold multi-segment asynchronous die cutting device according to an embodiment of the present invention;

FIG. 2 is a front view of the same-mold multi-segment asynchronous die cutting device shown in FIG. 1;

FIG. 3 is a top view of the same-mold multi-segment asynchronous die cutting device of FIG. 1;

fig. 4 is a structural view of a cutter cylinder of the same-mold multi-stage asynchronous die cutting device shown in fig. 1.

Detailed Description

The present invention will be described in further detail with reference to the accompanying drawings.

Fig. 1 to 3 schematically show a same-mold multi-segment asynchronous die cutting device according to an embodiment of the present invention. As shown, the apparatus includes a frame 10, and a first passage 20 and a second passage 30 are provided in the frame 10 along the X direction. A plurality of main material to be cut may be conveyed through the first channel 20, with the plurality of material being distributed along the Y-direction on the first channel 20. The carrier film may be conveyed through the second passage 30. The frame 10 is further provided with a conveying mechanism 40 and a cutting mechanism 50. The conveying mechanism 40 can drive the material to be conveyed in the X direction, and the cutting mechanism 50 can cut the material into discontinuous materials.

The rack 10 is provided with a transfer mechanism 40. The transport mechanism 40 comprises a first rotating roller 41, a first pressure roller 42, a second pressure roller 43 and a spacing roller 44 which are in driving connection. The first rotating roller 41 and the first pressing roller 42 are installed side by side on the frame 10. The first rotating roller 41 is connected to a first motor. The first motor can drive the first rotating roller 41 to rotate intermittently. A second pressure roller 43 is further arranged between the first rotating roller 41 and the first pressure roller 42, and a spacing roller 44 is further arranged between the first pressure roller 42 and the second pressure roller 43. The first press roller 42, the spacing roller 44, the second press roller 43 and the first rotating roller 41 are arranged on the frame 10 up and down, and the first press roller 42, the spacing roller 44, the second press roller 43 and the first rotating roller 41 are in transmission connection through mutually meshed gears. Between the first pressure roller 42 and the spacer roller 44 is the first channel 20, and between the second pressure roller 43 and the first rotating roller 41 is the second channel 30.

The first channel 20 is capable of conveying a plurality of strips of material simultaneously. As shown in fig. 1, 4 pieces of primary material are conveyed simultaneously in the first channel 20 and a wider strip of secondary material backing film is conveyed in the second channel 30. The main material to be cut and the base film are driven by the conveying mechanism 40 to reach the cutting mechanism 50 along the first channel 20 and the third channel 30 respectively.

The cutting mechanism 50 comprises a knife roller 51, a second rotating roller 52 is arranged below the knife roller 51, the knife roller 51 is connected with the second rotating roller 52 through gear transmission, and the knife roller 51 is connected with a second motor and can continuously rotate under the drive of the second motor. Both the plurality of main materials of the first path 20 and the subsidiary materials of the second path 30 can pass between the knife roll 51 and the second rotating roll 52. When the main material and the auxiliary material pass through, the cutting mechanism 50 cuts only the main material.

As shown in fig. 4, the cutter roller 51 is provided with 4 cutter die regions 511 along the axial direction, and each cutter die region 511 is provided with a plurality of cutter heads 512. The 4 cutting die areas 511 can correspond to the 4 materials conveyed by the first channel 20 one by one. The cutter head 512 is long and the long side of the cutter head 512 is arranged in the axial direction of the cutter roller 51. Cutting head 512 has a triangular cross-section with the tip of cutting head 512 pointing from roller 51 to the outside of roller 51. The plurality of cutter heads 512 in each die zone 511 are arranged unevenly around the cutter cylinder 51. With the rotation of the knife roller 51, the knife head 512 can cut the main material when contacting the main material, and separate the material into discontinuous materials.

The cutter heads 512 of each cutter die area 511 are unevenly distributed around the cutter roller 51, the material can be cut asynchronously in the X direction, and the size of the cut product can be adjusted by controlling the rotating speed of the cutter roller 51, the distance between two adjacent cutter heads 512 on the corresponding cutter die area 511, the material conveying speed and the stopping time. The multiple cutting die areas 511 on the cutter roller 51 cut multiple materials arranged in the Y direction, so that asynchronous cutting in the Y direction is realized. Therefore, the function of common mode and multiple purposes is realized, and the practicability and the applicability of the equipment are improved.

Along the first and second channels 20, 30, downstream of the cutting mechanism 50, there may also be a compounding mechanism for compounding the resulting product. The composite mechanism includes a third press roller 62 and a third rotating roller 61. The third pressing roller 62 and the third rotating roller 61 are engaged with each other through a gear, and both the first passage 20 and the second passage 30 pass between the third pressing roller 62 and the third rotating roller 61. The second channel 30 may be used to transport the base film. The discontinuous materials obtained by cutting the materials in the first channel 20 by the cutting mechanism 50 and the base film can be compounded by the extrusion of the third press roller 62 and the third rotating roller 61.

This device compact structure, the practicality is strong, can rational utilization power resource, has improved the utilization ratio of board, has reduced the die sinking cost to can adjust according to the demand that cuts, application scope is extensive.

What has been described above are merely some embodiments of the present invention. It will be apparent to those skilled in the art that various changes and modifications can be made without departing from the inventive concept thereof, and these changes and modifications can be made without departing from the spirit and scope of the invention.