阅读说明：本技术 一种药食同源物提取制粒设备及提取方法 (extraction and granulation equipment and extraction method for medicinal and edible congeners ) 是由 陈明权 焦生亮 闫勇 于 2019-08-02 设计创作，主要内容包括：本发明涉及药食同源物加工技术领域,具体涉及一种药食同源物提取制粒设备及提取方法,包括提取罐、压缩罐、冷冻干燥箱以及制粒机壳体,所述提取罐和压缩罐的顶端之间设置有连通管,所述压缩罐底端和冷冻干燥箱顶端之间设置有连接管,所述提取罐的内部底端设置有环形风管,且环形风管的底端安装有呈环形分布的支管。本发明克服了现有技术的不足,通过将药食同源物的提取、干燥以及制粒结合在一起,大大提高药食同源物的加工效率,通过启动气泵,使得气泵可以向环形风管的内部进行鼓入净化后的空气,空气经过支管进入到浸泡液,使得浸泡液产生气泡翻滚,使得混合液更容易被提取,无需使用传统搅拌装置进行搅拌,大大提高了提取效率。(The invention relates to the technical field of processing of medicinal and edible congeners, in particular to equipment and a method for extracting and granulating medicinal and edible congeners. The invention overcomes the defects of the prior art, the processing efficiency of the medicinal and edible congeners is greatly improved by combining the extraction, drying and granulation of the medicinal and edible congeners, the air pump can blow purified air into the annular air pipe by starting the air pump, the air enters the soaking liquid through the branch pipes, bubbles generated in the soaking liquid roll, the mixed liquid is easier to extract, the traditional stirring device is not required to be used for stirring, and the extraction efficiency is greatly improved.)

1. A medicine food homology draws pelletization equipment, includes extraction jar (1), compression jar (2), freeze-drying cabinet (3) and granulator casing (18), its characterized in that: a communicating pipe (4) is arranged between the top ends of the extraction tank (1) and the compression tank (2), a connecting pipe (5) is arranged between the bottom end of the compression tank (2) and the top end of the freeze drying box (3), an annular air pipe (6) is arranged at the bottom end of the interior of the extraction tank (1), branch pipes (7) which are distributed annularly are arranged at the bottom end of the annular air pipe (6), a drying pot (10) is arranged in the freeze drying box (3), a discharge opening (11) is arranged at the top end of the drying pot (10), two symmetrically arranged fixing sleeves (12) are welded at the top end of the outer wall of the drying pot (10), rotating rods (13) are fixedly arranged on the inner walls of the fixing sleeves (12), the rotating rods (13) are rotatably connected with the inner wall of the freeze drying box (3), one end of each rotating rod (13) extends to the exterior of the freeze drying box (3), a discharge hopper (17) is arranged on the inner wall of the bottom of the freeze drying box (3);

the welding of the top of granulator casing (18) has feeder hopper (19) with discharge hopper (17) intercommunication, the one end outer wall of granulator casing (18) is provided with second motor (20), screw rod (21) that extend to granulator casing (18) inside are installed to the output shaft tip of second motor (20), and the inside section outer wall of screw rod (21) granulator casing (18) is provided with spiral propelling movement leaf (22), the inside of granulator casing (18) is provided with pelletization board (23), and sets up evenly distributed's pelletization hole (24) on the lateral wall of pelletization board (23).

2. The extraction and granulation equipment for medicinal and edible congeners as claimed in claim 1, wherein: the granulator shell is characterized in that a mounting groove is formed in one side of the inner wall of the top of the granulator shell (18) in an upwards sunken mode, a motor is arranged inside the mounting groove, a flail knife (27) is installed at the end portion of an output shaft of the motor, and the flail knife (27) is located outside the side wall of the granulation plate (23).

3. the extraction and granulation equipment for medicinal and edible congeners as claimed in claim 1, wherein: top one side of freeze-drying box (3) is provided with first motor (14), the dwang is installed to the output shaft tip of first motor (14), and the end of transfer line installs first flywheel (15), first flywheel (15) and one of them be provided with drive belt (16) between the one end of bull stick (13), the top opposite side of freeze-drying box (3) is provided with air pump (26), the air-out end of air pump (26) is connected with the air-supply line, and the air-supply line keeps away from the one end of air pump (26) and extends to the inside and annular tuber pipe (6) intercommunication that draw jar (1).

4. The extraction and granulation equipment for medicinal and edible congeners as claimed in claim 1, wherein: the vacuum pump (8) is arranged outside one side of the compression tank (2), the outlet end of the vacuum pump (8) is connected with a vacuum tube (9), and one end, far away from the vacuum pump (8), of the vacuum tube (9) is communicated with the interior of the compression tank (2).

5. The extraction and granulation equipment for medicinal and edible congeners as claimed in claim 1, wherein: the discharge hopper (17) is of a horn-shaped structure, the inner diameter of a top opening of the discharge hopper (17) is larger than that of a bottom opening of the discharge hopper, and the discharge hopper (17) is located under the drying pan (10).

6. The extraction and granulation equipment for medicinal and edible congeners as claimed in claim 1, wherein: and a regulator feeding port (25) which is obliquely arranged is arranged on the outer wall of the feed hopper (19).

7. the extraction and granulation equipment for medicinal and edible congeners as claimed in claim 1, wherein: the drying pan (10) is positioned under the connecting pipe (5), and an electromagnetic valve is arranged in the connecting pipe (5).

8. The extraction granulation equipment for medicinal and edible congeners according to claim 1, provides an extraction method for medicinal and edible congeners, and is characterized in that: the method comprises the following steps:

The first step is as follows: preparation and treatment of raw materials

Selecting a proper amount of medicinal and edible congeners, cutting the medicinal and edible congeners by using a slicer, and cleaning the cut medicinal and edible congeners;

the second step is that: soaking and cleaning

Soaking the cleaned medicinal and edible congee and clear water in an extraction tank (1) according to the ratio of 1:1.8, heating the medicinal and edible congee and the clear water at the same time, and heating the medicinal and edible congee and the clear water to 20-35 ℃ for 30-60 minutes;

A third part: preparing the extract

The temperature in the extraction tank (1) is increased to 90-120 ℃, meanwhile, the air pump (26) is started, so that the air pump (26) can blow purified air into the annular air pipe (6), the air enters the soaking liquid through the branch pipe (7), the soaking liquid generates bubbles to roll, and the air blowing purification time is 50-80 minutes, so that an extracting solution is obtained;

a fourth step of: compression of extract

Pumping the prepared extracting solution into the compression tank (2) through a communicating pipe (4), then vacuumizing the compression tank (2) by starting a vacuum pump (8), raising the temperature in the compression tank (2) to 160-200 ℃, and compressing the extracting solution into a paste;

The fifth step: drying

the paste falls into the interior of the drying pan (10) by opening the electromagnetic valve on the connecting pipe (5), and the concentrated powder is formed by freeze drying in the freeze drying box (3).

Technical Field

The invention relates to the technical field of processing of medicinal and edible congeners, in particular to equipment and a method for extracting and granulating medicinal and edible congeners.

background

the term "homology of medicine and food" means that there is no absolute boundary between many foods, i.e. drugs, ancient medical scientists apply the theory of "four natures" and "five flavors" of traditional Chinese medicine to foods, and think that each food also has "four natures" and "five flavors". The 'homology of medicine and food' means that the traditional Chinese medicine and food are derived at the same time, and extraction and granulation are needed when the medicine and food congener is processed.

However, the traditional processing extraction and granulation of the medicinal and edible congeners are carried out separately, so that the processing efficiency of the medicinal and edible congeners is low, and the extraction efficiency of the medicinal and edible congeners is slow.

Disclosure of Invention

technical problem to be solved

Aiming at the defects of the prior art, the invention provides equipment and a method for extracting and granulating medicinal and edible congeners, overcomes the defects of the prior art, and effectively solves the problems that the processing efficiency of the medicinal and edible congeners is low and the extraction efficiency of the medicinal and edible congeners is low due to the fact that the processing extraction and the granulation of the medicinal and edible congeners are carried out separately.

(II) technical scheme

In order to achieve the purpose, the invention is realized by the following technical scheme:

a medicinal and edible congener extraction and granulation device comprises an extraction tank, a compression tank, a freeze drying box and a granulator shell, wherein a communication pipe is arranged between the extraction tank and the top end of the compression tank, a connecting pipe is arranged between the bottom end of the compression tank and the top end of the freeze drying box, an annular air pipe is arranged at the bottom end of the extraction tank, branch pipes which are distributed annularly are arranged at the bottom end of the annular air pipe, a drying pot is arranged in the freeze drying box, a discharge opening is formed in the top end of the drying pot, two symmetrically arranged fixing sleeves are welded at the top end of the outer wall of the drying pot, rotating rods are fixedly arranged on the inner walls of the fixing sleeves and are rotatably connected with the inner walls of the freeze drying box, one end of one rotating rod extends to the outside of the freeze drying box, and a discharge hopper is arranged on the inner wall of;

The welding of the top of granulator casing has the feeder hopper that communicates with the discharge hopper, the one end outer wall of granulator casing is provided with the second motor, the output shaft tip of second motor is installed and is extended to the inside screw rod of granulator casing, and the inside section outer wall of screw granulator casing is provided with spiral propelling movement leaf, the inside of granulator casing is provided with the pelletization board, and sets up evenly distributed's granulation hole on the lateral wall of pelletization board.

Preferably, the granulator shell is provided with a mounting groove in one side of the inner wall of the top portion, the mounting groove is internally provided with a motor, and the end portion of the output shaft of the motor is provided with a flail knife which is positioned outside the side wall of the granulating plate.

Preferably, top one side of freeze-drying box is provided with first motor, the dwang is installed to the output shaft tip of first motor, and the end of transfer line installs first flywheel, first flywheel and one of them be provided with the drive belt between the one end of dwang, the top opposite side of freeze-drying box is provided with the air pump, the air-out end of air pump is connected with the air-supply line, and the air-supply line keeps away from the one end of air pump and extends to the inside and the annular tuber pipe intercommunication that draw the jar.

preferably, a vacuum pump is arranged outside one side of the compression tank, the outlet end of the vacuum pump is connected with a vacuum tube, and one end, far away from the vacuum pump, of the vacuum tube is communicated with the interior of the compression tank.

preferably, the discharge hopper is of a horn-shaped structure, the inner diameter of a top opening of the discharge hopper is larger than that of a bottom opening of the discharge hopper, and the discharge hopper is positioned under the drying pan.

preferably, the outer wall of the feed hopper is provided with a regulator feeding port which is obliquely arranged.

Preferably, the drying pan is located under the connecting pipe, and the inside of the connecting pipe is provided with an electromagnetic valve.

According to the equipment for extracting and granulating the medicinal and edible congeners, a method for extracting the medicinal and edible congeners is provided, and the method comprises the following steps of:

The first step is as follows: preparation and treatment of raw materials

Selecting a proper amount of medicinal and edible congeners, cutting the medicinal and edible congeners by using a slicer, and cleaning the cut medicinal and edible congeners;

The second step is that: soaking and cleaning

Soaking the cleaned medicinal and edible congener and clear water in an extraction tank according to the ratio of 1:1.8, heating the mixture at the same time of soaking, and heating the mixture to 20-35 ℃ for 30-60 minutes;

A third part: preparing the extract

Raising the temperature inside the extraction tank to between 90 and 120 ℃, starting an air pump to enable the air pump to blow purified air into the annular air pipe, enabling the air to enter the soaking solution through a branch pipe to enable the soaking solution to generate bubbles to roll, and blowing the purified air for 50 to 80 minutes to obtain an extracting solution;

A fourth step of: compression of extract

Pumping the prepared extracting solution into a compression tank through a communicating pipe, vacuumizing the compression tank by starting a vacuum pump, raising the temperature in the compression tank to 160-200 ℃, and compressing the extracting solution into a paste;

The fifth step: drying

and opening the electromagnetic valve on the connecting pipe to enable the paste to fall into the drying pan, and freeze-drying the paste in the freeze-drying box to form concentrated powder.

(III) advantageous effects

the embodiment of the invention provides equipment and a method for extracting medicinal and edible congeners, which have the following beneficial effects:

1. according to the invention, the extraction tank is arranged to extract the medicine, the whole extraction, drying and granulation of the medicinal and edible congeners are combined together, the processing efficiency of the medicinal and edible congeners is greatly improved, the air pump is started to blow purified air into the annular air pipe, the air enters the soaking liquid through the branch pipe, bubbles are generated in the soaking liquid to roll, the mixed liquid is easier to extract, the traditional stirring device is not required to be used for stirring, and the extraction efficiency is greatly improved.

2. According to the invention, the extract can be freeze-dried by the freeze-drying box, the subsequent processing is convenient, the electromagnetic valve on the connecting pipe is opened, the paste falls into the drying pot, the concentrated powder is formed by freeze-drying of the freeze-drying box, then the drying pot is turned over by starting the first motor, the concentrated powder in the drying pot falls into the discharging hopper through the discharging opening, and finally enters the granulator shell through the feeding hopper for granulation, so that the dried concentrated powder does not need to be manually taken out, and the processing continuity is ensured.

Drawings

FIG. 1 is a schematic view of the overall structure of the present invention;

FIG. 2 is a schematic view of the structure of the drying pan, the fixing sleeve and the discharge opening of the present invention;

FIG. 3 is a schematic top view of the annular duct and branch duct of the present invention;

Fig. 4 is a schematic view of the structure of the granulating plate and the discharging hole of the invention.

In the figure: 1 extraction tank, 2 compression tank, 3 freeze drying box, 4 communicating pipes, 5 connecting pipes, 6 annular air pipes, 7 branch pipes, 8 vacuum pumps, 9 vacuum pipes, 10 drying pots, 11 discharge ports, 12 fixed sleeves, 13 rotating rods, 14 first motors, 15 first flywheels, 16 transmission belts, 17 discharge hoppers, 18 granulator shell bodies, 19 feed hoppers, 20 second motors, 21 screws, 22 spiral pushing blades, 23 granulating plates, 24 granulating holes, 25 regulator feeding ports, 26 air pumps and 27 flail knives.

Detailed Description

The invention will be further illustrated with reference to the following figures 1-4 and examples:

A medicine and food congener extraction and granulation device comprises an extraction tank 1, a compression tank 2, a freeze drying box 3 and a granulator shell 18, wherein a communication pipe 4 is arranged between the top ends of the extraction tank 1 and the compression tank 2, a connecting pipe 5 is arranged between the bottom end of the compression tank 2 and the top end of the freeze drying box 3, an annular air pipe 6 is arranged at the bottom end of the interior of the extraction tank 1, branch pipes 7 distributed annularly are mounted at the bottom end of the annular air pipe 6, air enters soaking liquid through the branch pipes 7 to enable the soaking liquid to generate bubbles to roll, so that the mixed liquid is easier to extract, a drying pot 10 is arranged inside the freeze drying box 3 and used for collecting and drying a paste extract, a discharge opening 11 is formed in the top end of the drying pot 10 to facilitate the discharge of the extract, two symmetrically arranged fixing sleeves 12 are welded at the top end of the outer wall, the inner walls of the fixed sleeves 12 are fixedly provided with rotating rods 13, so that the drying pan 10 can be turned inside the freeze drying box 3 to facilitate discharging, the rotating rods 13 are rotatably connected with the inner walls of the freeze drying box 3, one end of one of the rotating rods 13 extends to the outside of the freeze drying box 3, and the inner wall of the bottom of the freeze drying box 3 is provided with a discharging hopper 17 for discharging concentrated powder to the inside of a feeding hopper 19;

The welding of granulator casing 18's top has the feeder hopper 19 with discharge hopper 17 intercommunication, makes things convenient for concentrated powder to enter into granulator casing 18's inside, granulator casing 18's one end outer wall is provided with second motor 20 for provide drive power, screw rod 21 that extends to granulator casing 18 inside is installed to the output shaft tip of second motor 20, and the inside section outer wall of screw rod 21 granulator casing 18 is provided with spiral propelling movement leaf 22, and spiral propelling movement leaf 22 is rotatory can be impeld concentrated powder and the mixture of regulator forward, also plays the effect of stirring mixture simultaneously, granulator casing 18's inside is provided with pelletization board 23, and sets up evenly distributed's pelletization hole 24 on pelletization board 23's the lateral wall, is used for the extrusion pelletization of mixture.

In this embodiment, as shown in fig. 1, a mounting groove is formed by upwardly recessing one side of the top inner wall of the granulator housing 18, a motor is disposed inside the mounting groove, a flail knife 27 is mounted at an end of an output shaft of the motor, the flail knife 27 is located outside the side wall of the granulation plate 23, and the flail knife 27 rotates along the outer wall of the granulation plate 23 to cut into granules.

In this embodiment, as shown in fig. 1-2, top one side of freeze drying cabinet 3 is provided with first motor 14, the dwang is installed to the output shaft tip of first motor 14, and the end of transfer line installs first flywheel 15, first flywheel 15 and one of them be provided with drive belt 16 between the one end of dwang 13, be convenient for drive drying pan 10 upset is unloaded, need not the manual work and unload, the top opposite side of freeze drying cabinet 3 is provided with air pump 26, air-out end of air pump 26 is connected with the air-supply line, and the air-supply line is kept away from the one end of air pump 26 and is extended to the inside and the annular tuber pipe 6 intercommunication that draw jar 1, is convenient for blast the annular tuber pipe 6.

In this embodiment, as shown in fig. 1, a vacuum pump 8 is disposed outside one side of the compression tank 2, an outlet end of the vacuum pump 8 is connected to a vacuum tube 9, and one end of the vacuum tube 9, which is far away from the vacuum pump 8, is communicated with the inside of the compression tank 2, so that the compression tank 2 can be vacuumized, and the extraction solution can be conveniently compressed.

In this embodiment, as shown in fig. 1, the discharge hopper 17 is of a horn-shaped structure, the inner diameter of the top opening of the discharge hopper 17 is larger than the inner diameter of the bottom opening thereof, and the discharge hopper 17 is located right below the drying pan 10 to ensure that the extract can smoothly fall.

In this embodiment, as shown in fig. 1, the outer wall of the feeding hopper 19 is provided with an obliquely arranged regulating agent feeding port 25 for feeding the regulating agent, and the regulating agent and the concentrated powder are premixed to finally enter the interior of the shell 18 of the granulator to form a fluid for granulation.

in this embodiment, as shown in fig. 1, the drying pan 10 is located right below the connecting pipe 5, and the electromagnetic valve is disposed inside the connecting pipe 5, so as to conveniently control the cream to enter the freeze drying box 3.

In this embodiment, a method for extracting medicinal and edible congeners is provided according to the medicinal and edible congener extraction granulation equipment, and includes the following steps:

the first step is as follows: preparation and treatment of raw materials

Selecting a proper amount of medicinal and edible congeners, cutting the medicinal and edible congeners by using a slicer, and cleaning the cut medicinal and edible congeners;

the second step is that: soaking and cleaning

Soaking the cleaned medicinal and edible congeners and clear water in an extraction tank 1 according to the ratio of 1:1.8, heating the soaking tank at the same time, heating the soaking tank to 20-35 ℃, and soaking for 30-60 minutes, so that the medicinal and edible congeners can be soaked more fully and the medicinal and edible congeners can be extracted subsequently;

a third part: preparing the extract

The temperature in the extraction tank 1 is raised to 90-120 ℃, meanwhile, the air pump 26 is started, so that the air pump 26 can blow purified air into the annular air pipe 6, the air enters the soaking liquid through the branch pipe 7, the soaking liquid generates bubbles to roll, and the air blowing purification time is 50-80 minutes, so that an extracting solution is obtained;

a fourth step of: compression of extract

Pumping the prepared extracting solution into the compression tank 2 through a communicating pipe 4, then vacuumizing the compression tank 2 by starting a vacuum pump 8, raising the temperature in the compression tank 2 to 160-200 ℃, and compressing the extracting solution into a paste;

The fifth step: drying

by opening the electromagnetic valve on the connecting pipe 5, the paste falls into the drying pan 10, and the concentrated powder is formed by freeze drying in the freeze drying box 3.

The working principle of the invention is as follows: during the use, through starting the air pump 26, make the air pump 26 can blow into the air after purifying to the inside of annular tuber pipe 6, the air enters into the soak through branch pipe 7, make the soak produce the bubble and roll, make the mixed liquid be drawed more easily, need not to use traditional agitating unit to stir, greatly improved extraction efficiency, the extract that will prepare gets is pumped into the inside of compression tank 2 through communicating pipe 4, then, through starting vacuum pump 8, carry out the evacuation inside compression tank 2, compress the extract and form the cream powder, open the solenoid valve on connecting pipe 5, make the cream fall and enter into the inside of drying pan 10, form the concentrated powder through the freeze-drying of freeze-drying case 3, then through starting first motor 14, thereby can take drive belt 16 to rotate through first flywheel 15, make bull stick 13 rotate under the drive of drive belt 16, make drying pan 10 overturn, fall into the inside to discharge hopper 17 with its inside concentrated powder through discharge opening 11, finally enter into the inside of granulator casing 18 through feeder hopper 19 and pelletize for the concentrated powder after the drying need not artifical manual taking out, has guaranteed the continuity of processing.

The embodiments of the present invention are disclosed as the preferred embodiments, but not limited thereto, and those skilled in the art can easily understand the spirit of the present invention and make various extensions and changes without departing from the spirit of the present invention.