Auxiliary installation device for assembly fixture and construction method

文档序号:1726694 发布日期:2019-12-20 浏览:14次 中文

阅读说明:本技术 一种装配型架辅助安装装置及施工方法 (Auxiliary installation device for assembly fixture and construction method ) 是由 张富余 牟玉芬 于 2019-08-28 设计创作,主要内容包括:本发明公开了一种装配型架辅助安装装置及施工方法,属于航空零件装配领域。装配型架辅助安装装置包括底座、设置在底座上的引导柱以及套设在引导柱外侧并与引导柱滑动连接的导套,底座上并位于引导柱外侧设有容置槽,导套远离导柱的一侧设有多组弹性钢珠。一种装配型架辅助安装装置的施工方法,依次包括以下步骤:将加热零件放入加热炉中加热并取出;将导套放入待装配零件中;然后将导套压入容置槽中,使加热零件和待装配零件完成装配;用塞尺检查测量待装配零件与加热零件之间的间隙;本发明具有较高的稳定性和高效性,提高了装配效率以及装配合格率,降低了零件的报废率和零件返工返修率,大大的节约了零件的生产成本。(The invention discloses an auxiliary mounting device for an assembly fixture and a construction method, and belongs to the field of aviation part assembly. The auxiliary installation device for the assembly fixture comprises a base, a guide column arranged on the base and a guide sleeve which is sleeved outside the guide column and is in sliding connection with the guide column, wherein a containing groove is formed in the base and outside the guide column, and a plurality of groups of elastic steel balls are arranged on one side, away from the guide column, of the guide sleeve. A construction method of an auxiliary installation device of an assembly fixture sequentially comprises the following steps: putting the heating part into a heating furnace for heating and taking out; placing the guide sleeve into a part to be assembled; then pressing the guide sleeve into the accommodating groove to enable the heating part and the part to be assembled; checking and measuring a gap between a part to be assembled and a heating part by using a feeler gauge; the invention has higher stability and high efficiency, improves the assembly efficiency and the assembly qualification rate, reduces the rejection rate and the rework and repair rate of parts, and greatly saves the production cost of the parts.)

1. The utility model provides an installation device is assisted to assembly fixture, its characterized in that includes base (1), sets up guide post (2) and the cover on base (1) and establishes guide pin bushing (3) in the guide post (2) outside and with guide post (2) sliding connection, be equipped with storage tank (4) on base (1) and be located guide post (2) outside, one side that guide pin bushing (3) kept away from guide post (2) is equipped with multiunit elasticity steel ball (5).

2. An auxiliary mounting device for a fabricated jig according to claim 1, wherein the elastic steel balls (5) are slidably connected with the guide sleeve (3) and are uniformly distributed outside the guide sleeve (3).

3. An auxiliary mounting device for a fitting jig according to claim 1, wherein the guide bush (3) is provided with a plurality of sets of handles (6).

4. An auxiliary mounting device for a fitting jig according to claim 1 wherein the receiving groove (4) takes the shape of a ring.

5. A construction method of an auxiliary installation device of an assembly fixture is characterized by sequentially comprising the following steps:

(S1): heating the heating part in a heating furnace, taking out the heating part, and quickly placing the heating part in a containing groove in a base;

(S2): placing the guide sleeve into the part to be assembled, and fixing the part to be assembled by the elastic steel ball;

(S3): the guide sleeve is lifted by the handle and sleeved outside the guide column, and then the guide sleeve is pressed into the accommodating groove, so that the heating part and the part to be assembled are assembled;

(S4): and taking the guide sleeve out of the guide column, taking the assembled part out of the accommodating groove, and checking and measuring the gap between the part to be assembled and the heated part by using a feeler gauge.

6. The construction method of an auxiliary installing apparatus of an assembling jig according to claim 5, wherein the heating part in the step (S1) should be heated in the heating furnace to a size that is a clearance fit with the size of the part to be assembled.

7. The construction method of an auxiliary installing apparatus of a fabricated rack as claimed in claim 5, wherein the operator presses the guide bush into the receiving groove in the step (S3) to maintain a horizontal posture.

8. The construction method of the auxiliary installing apparatus of the assembling jig according to claim 5, wherein the gap standard between the parts to be assembled and the heating parts is zero in the step (S4).

Technical Field

The invention relates to the field of aviation part assembly, in particular to an auxiliary mounting device for an assembly fixture and a construction method.

Background

The assembly jig part shown in fig. 1 comprises a part to be assembled and a heating part sleeved on the outer side of the part to be assembled, the monthly demand is large, a complaint of owing is frequently issued abroad, the cooperation relationship between companies at home and abroad is influenced by the owing of the part, and other introduced items of the company are not affected well. In the existing part assembly, a person with strong assembly technical capability is required for assembly. Because the parts are assembled in an interference fit mode, the interference magnitude is 0.2mm, and in addition, the roundness of the parts to be assembled is large, the heating parts are taken out of the heating furnace and cooled quickly, and the assembling difficulty is greatly increased.

Before the assembly operating personnel need with the part heating, the part is end flat for can't guaranteeing when the assembly of its assembly degree of difficulty, in case the part takes place the slope then the assembly part can the card put in heating the part, assembly failure leads to following consequence this moment: first, the part is not bottomed; second, the parts are broken by striking with a wood hammer until fully assembled. The failure rate reaches 40% through statistics, the rejection rate is 10%, and therefore part assembly is always the production bottleneck of the part workshop section, the assembly efficiency is low, and meanwhile, the costs of manpower, funds and the like are wasted.

Disclosure of Invention

Aiming at the defects of the prior art, the invention provides an auxiliary mounting device for an assembly fixture and a construction method, and the specific technical scheme is as follows:

the utility model provides an assembly fixture auxiliary erection device, includes the base, sets up guide post and the cover on the base and establish the guide pin bushing in the guide post outside and with guide post sliding connection, is equipped with the storage tank on the base and lie in the guide post outside, and one side that the guide post was kept away from to the guide pin bushing is equipped with multiunit elasticity steel ball.

According to the invention, an operator heats a heating part and then places the heating part in the accommodating groove on the base, places the guide sleeve into the part to be assembled, fixes the part to be assembled outside the guide sleeve by using the elastic steel ball, and then presses the guide sleeve into the accommodating groove to assemble the heating part and the part to be assembled.

Preferably, the elastic steel balls are connected with the guide sleeve in a sliding mode and are uniformly distributed on the outer side of the guide sleeve.

According to the invention, the elastic steel ball is in sliding connection with the guide sleeve, so that when the guide sleeve is placed in a part to be assembled, the elastic steel pipe can fix the part to be assembled outside the guide sleeve by using the elasticity of the elastic steel pipe. Meanwhile, the elastic steel balls are uniformly distributed on the outer side of the guide sleeve, so that the stress of the part to be assembled is uniform, and the problems of local displacement, falling and the like in the assembling process can be avoided.

Preferably, a plurality of groups of handles are arranged on the guide sleeve.

According to the invention, the guide sleeve with heavier weight can be lifted by an operator in the assembling process through the handle arranged on the guide sleeve, so that the convenience and the practicability of the invention are improved.

Preferably, the shape of the accommodating groove is annular.

According to the invention, the annular accommodating groove is adopted, so that the heating part is placed in the accommodating groove after being heated without sliding and the like, and the heating part and the part to be assembled can be assembled conveniently by an operator.

A construction method of an auxiliary installation device of an assembly fixture sequentially comprises the following steps:

(S1): heating the heating part in a heating furnace, taking out the heating part, and quickly placing the heating part in a containing groove in a base;

(S2): placing the guide sleeve into the part to be assembled, and fixing the part to be assembled by the elastic steel ball;

(S3): the guide sleeve is lifted by the handle and sleeved outside the guide column, and then the guide sleeve is pressed into the accommodating groove, so that the heating part and the part to be assembled are assembled;

(S4): and taking the guide sleeve out of the guide column, taking the assembled part out of the accommodating groove, and checking and measuring the gap between the part to be assembled and the heated part by using a feeler gauge.

Preferably, the heated part in step (S1) should be heated in a furnace to a size that is a clearance fit with the size of the part to be assembled.

According to the invention, the heating part is heated to the size which is in clearance fit with the size of the part to be assembled, so that the part to be assembled can be easily put into the heating part in the assembling process, the assembling difficulty is reduced, and the assembling efficiency is further improved.

Preferably, in the step (S3), the operator presses the guide bush into the accommodating groove to maintain the horizontal posture.

According to the invention, when an operator presses the guide sleeve into the accommodating groove, the horizontal posture is kept, so that a part to be assembled vertically enters the heating part, and the assembling requirement is met.

Preferably, the gap criterion between the part to be assembled and the heated part in the step (S4) is zero.

According to the invention, the heating part and the part to be assembled are in interference fit, and the interference magnitude is 0.2mm, so that the clearance standard between the part to be assembled and the heating part is set to be zero, and the detection is convenient for an operator.

The invention has the following beneficial effects:

according to the invention, an operator heats a heating part and then places the heating part in the accommodating groove on the base, places the guide sleeve into the part to be assembled, fixes the part to be assembled outside the guide sleeve by using the elastic steel ball, and then presses the guide sleeve into the accommodating groove to assemble the heating part and the part to be assembled. The invention skillfully utilizes the elastic steel ball to ensure that the part to be assembled is efficiently loaded into the guide sleeve without being influenced by roundness and size, and the precision fit between the guide column and the guide sleeve is selected to control the inclination of the part, so that the part is not influenced by the inclination of human factors, and the assembly requirement is further met. The invention has higher stability and high efficiency, improves the assembly efficiency and the assembly qualification rate, reduces the rejection rate of parts and the rework and repair rate of parts, has simple operation and greatly saves the production cost of the parts.

Drawings

FIG. 1 is a schematic structural view of a part of the present invention;

FIG. 2 is an enlarged view of a portion of the invention showing the mating of parts;

FIG. 3 is a top view of the present invention;

fig. 4 is a sectional view taken along a-a direction in fig. 3.

In the figure: 1-a base; 2-a guide post; 3, guiding a sleeve; 4-a containing groove; 5-elastic steel balls; 6-a handle; 7-heating the part; 8-parts to be assembled.

Detailed Description

The principles and features of this invention are described below in conjunction with the following drawings, which are set forth by way of illustration only and are not intended to limit the scope of the invention.

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