阅读说明：本技术 凉粉及其制作设备 (Bean jelly and preparation equipment thereof ) 是由 高向阳 于 2021-08-13 设计创作，主要内容包括：本发明涉及凉粉,尤其涉及凉粉及其制作设备,包括预混料、热水,所述预混料由淀粉、凝聚剂、防腐剂、冷水制成,凝聚剂选用内酯豆腐王,通过内酯豆腐王代替明矾作为凝聚剂,能够得到无毒无害的凉粉,将淀粉、凝聚剂、防腐剂、冷水预混,得到预混料,方便预制,预混料再与热水混合,得到的凉粉质地均匀,品相好；制作设备包括操作台,所述操作台上设置成型盒,所述操作台连接有预混料定量加注装置、热水定量加注装置,所述预混料定量加注装置包括预混料仓,所述预混料仓通过定量加注装置一与操作台连接；所述热水定量加注装置包括热水仓,所述热水仓通过定量加注装置二与操作台连接,方便操作,降低人工劳动强度。(The invention relates to bean jelly, in particular to bean jelly and a manufacturing device thereof, the bean jelly comprises premix and hot water, the premix is prepared from starch, a coagulant, a preservative and cold water, the coagulant selects lactone bean curd king, alum is replaced by the lactone bean curd king as the coagulant, nontoxic and harmless bean jelly can be obtained, the starch, the coagulant, the preservative and the cold water are premixed to obtain the premix, the premix is convenient to prefabricate, and the premix is mixed with the hot water to obtain the bean jelly with uniform texture and good appearance; the manufacturing equipment comprises an operation table, wherein a forming box is arranged on the operation table, the operation table is connected with a premix quantitative filling device and a hot water quantitative filling device, the premix quantitative filling device comprises a pre-mixing silo, and the pre-mixing silo is connected with the operation table through a first quantitative filling device; the hot water quantitative filling device comprises a hot water bin, the hot water bin is connected with the operating platform through a second quantitative filling device, operation is convenient, and labor intensity of workers is reduced.)

1. The bean jelly is characterized by comprising a premix and hot water, wherein the weight ratio of the premix to the hot water is 1:2.2-2.5, the premix is prepared from the following raw materials in parts by weight, 25000-80 parts of starch, 800-900 parts of a coagulant, 20-30 parts of a preservative and 70000-85000 parts of cold water, the temperature of the hot water is 70-85 ℃, the temperature of the cold water is 40-60 ℃, and the coagulant is lactone bean curd king.

2. The bean jelly of claim 1, wherein the starch is one or more of potato starch, corn starch, mung bean starch and sweet potato starch.

3. A bean jelly as claimed in claim 1, wherein the preservative is sodium dehydroacetate.

4. The bean jelly making equipment is characterized by comprising an operating platform, wherein a forming box is arranged on the operating platform, the operating platform is connected with a premix quantitative filling device and a hot water quantitative filling device,

the premix quantitative filling device comprises a pre-mixing bin, and the pre-mixing bin is connected with the operating platform through a first quantitative filling device;

the hot water quantitative filling device comprises a hot water bin, and the hot water bin is connected with the operating platform through a second quantitative filling device.

5. The bean jelly making equipment according to claim 4, wherein the pre-mixing bin comprises a first bin body, and a stirring device is connected to the first bin body.

6. The bean jelly making equipment according to claim 4, wherein the operating table comprises a support frame, a transverse working table surface is arranged on the support frame, the quantitative filling device II comprises a barrel body arranged on the support frame, the upper end of the barrel body is connected with a water inlet pipe and a water outlet pipe, the water inlet pipe is communicated with the hot water bin through a one-way valve I pointing to the barrel body, the water outlet pipe is connected with a water faucet I through the one-way valve II, the one-way valve II points to the water faucet I, a piston is arranged in the barrel body in a sealing mode, the piston is connected with a movement driving device, and the water faucet extends to the position above the working table surface.

7. The bean jelly making equipment according to claim 4, further comprising a molding box placing frame.

8. The apparatus for making bean jelly of claim 4, further comprising a molding chamber.

Technical Field

The invention relates to bean jelly, in particular to bean jelly and manufacturing equipment thereof.

Background

The bean jelly is a common food, the main raw materials are bean jelly grass, rice, sweet potatoes and peas, the bean jelly is eaten with soy sauce, vinegar and chili oil, is cool and smooth and is a summer flavor food.

Alum is generally used as a coagulant in the process of making bean jelly, but is harmful to human bodies after long-term use.

The existing bean jelly making process comprises manual making and making through automatic making equipment, bean jelly is made through the automatic equipment, powder is mixed with hot water, stirring and cooling forming are carried out, making efficiency is high, in order to obtain the bean jelly meeting the size requirement, a cutting device is also introduced, due to the fact that the quality guarantee period of the bean jelly is short, the sales volume is low, profits are low, the bean jelly is made through the automatic equipment, efficiency is high, the bean jelly making process is suitable for cities with large population density, the radiation area is limited, transportation cost is high for remote places, transportation time is long, the quality of the bean jelly is reduced, the bean jelly demand quantity is small for counties, towns, villages and the like with small population density, if the automatic making equipment is used, the equipment cost is high firstly, the cost is extremely difficult to recover, in addition, the machine is required to stop after the required quantity is made, the bean jelly is required to be cleaned after the machine is stopped, and the bean jelly is required to be cleaned when the bean jelly is used again, The automatic production line is characterized in that the automatic production line is provided with a big barrel, a forming box is arranged in the big barrel, the powder is placed in the big barrel, hot water is added into the forming box, stirring is carried out, the powder is usually placed in the big barrel, then the powder is stirred, the powder is taken out after the stirring, the powder is placed in the forming box, the labor intensity of workers is high, the stirring uniformity is poor, the product quality is not guaranteed well, and the hardness degree of the product is different greatly.

Disclosure of Invention

The invention aims to overcome the defects in the prior art and provides bean jelly and manufacturing equipment thereof.

The invention is realized by the following technical scheme: the bean jelly comprises a premix and hot water, wherein the weight ratio of the premix to the hot water is 1:2.2-2.5, the premix is prepared from the following raw materials, by weight, 25000 parts of starch, 900 parts of a coagulant, 20-30 parts of a preservative and 70000 parts of cold water, 85000 parts of the coagulant, the temperature of the hot water is 70-85 ℃, the temperature of the cold water is 40-60 ℃, and the coagulant is lactone bean curd king.

Further, the starch is one or more of potato starch, corn starch, mung bean starch and sweet potato starch.

Further, the preservative is sodium dehydroacetate.

A bean jelly making device comprises an operation table, wherein a forming box is arranged on the operation table, the operation table is connected with a premix quantitative filling device and a hot water quantitative filling device,

the premix quantitative filling device comprises a pre-mixing bin, and the pre-mixing bin is connected with the operating platform through a first quantitative filling device;

the hot water quantitative filling device comprises a hot water bin, and the hot water bin is connected with the operating platform through a second quantitative filling device.

Further, the premix bin comprises a first bin body, and the first bin body is connected with a stirring device.

Further, the operation panel includes the support frame, be provided with horizontal table surface on the support frame, quantitative filling device two is including setting up the barrel on the support frame, the barrel upper end is connected with inlet tube, outlet pipe, the inlet tube communicates with the hot water storehouse through the check valve one of directional barrel, the outlet pipe is connected with tap one through check valve two, the check valve two is to tap one, the barrel internal seal is provided with the piston, piston connection has the removal drive arrangement, tap extends to the table surface top.

Furthermore, the device also comprises a forming box placing frame.

Further, the device also comprises a forming chamber.

The invention has the beneficial effects that: a bean jelly comprises a premix and hot water, wherein the premix is prepared from starch, a coagulant, a preservative and cold water, the coagulant selects lactone bean curd king, alum is replaced by the lactone bean curd king as the coagulant, so that non-toxic and harmless bean jelly can be obtained, the starch, the coagulant, the preservative and the cold water are premixed to obtain the premix which is convenient to perform, and the premix is mixed with the hot water to obtain the bean jelly with uniform texture and good taste; the manufacturing equipment comprises an operation table, wherein a forming box is arranged on the operation table, the operation table is connected with a premix quantitative filling device and a hot water quantitative filling device, the premix quantitative filling device comprises a pre-mixing silo, and the pre-mixing silo is connected with the operation table through a first quantitative filling device; the hot water quantitative filling device comprises a hot water bin, the hot water bin is connected with the operating platform through a second quantitative filling device, operation is convenient, and labor intensity of workers is reduced.

Drawings

FIG. 1 is a schematic view of the structure of the bean jelly manufacturing apparatus in example 1;

FIG. 2 is a rear view of the console;

FIG. 3 is a schematic cross-sectional view of a cartridge;

FIG. 4 is a schematic cross-sectional view of the piston;

wherein: 1-support frame, 2-working table surface, 3-forming box placing frame, 4-faucet I, 5-forming box, 6-control panel, 7-support, 8-pre-mixing bin, 9-pedal controller, 10-cylinder, 11-cylinder, 12-water inlet pipe, 13-water outlet pipe, 14-connecting shaft, 15-connecting sleeve, 16-piston, 17-outer sealing ring, 18-push plate, 19-inner sealing ring, 20-pull plate and 21-PLC controller.

Detailed Description

In the description of the present invention, it should also be noted that, unless otherwise explicitly specified or limited, the terms "disposed," "mounted," "connected," and "connected" are to be construed broadly and may, for example, be fixedly connected, detachably connected, or integrally connected; can be mechanically or electrically connected; they may be connected directly or indirectly through intervening media, or they may be interconnected between two elements. The specific meanings of the above terms in the present invention can be understood in specific cases to those skilled in the art.

The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.

In the following embodiments, the device for making bean jelly, as shown in fig. 1-4, comprises an operation table on which a molding box 5 is placed, the operation table being connected with a premix quantitative filling device and a hot water quantitative filling device.

Specifically do, the operation panel includes the support frame 1 of putting up by the aluminium alloy ex-trusions, aluminium alloy ex-trusions light in weight itself, and structural strength is high, horizontal table surface 2 is put up to the support frame intermediate position, place the shaping box through table surface, and then add premix, hot water in to the shaping box, convenient operation, install the stainless steel baffle on the directional table surface of support frame, can protect the electricity at the support frame back effectively, gas, the water route, and then protect electricity, gas, the water route, improve the stability in use.

The premix feed quantitative filling device comprises a premix bin 8, the premix bin is connected with the operating console through a first quantitative filling device, specifically, the premix bin comprises a first bin body, the first bin body is supported by a support 7 and is connected with a stirring device, the stirring device is a stirring tooth, the stirring tooth is connected with a stirring motor, materials are premixed to obtain premix, then the premix is filled into the forming box through the first quantitative filling device, and the first quantitative filling device is a quantitative container which needs to be cleaned and sterilized after being used because the premix contains a large amount of organic matters;

the hot water quantitative filling device comprises a hot water bin, the hot water bin is connected with an operation table through a quantitative filling device II, and is convenient to manufacture, a boiler is selected as the hot water bin, the quantitative filling device II comprises a barrel body 10 arranged on a supporting frame, the upper end of the barrel body is connected with a water inlet pipe 12 and a water outlet pipe 13, the water inlet pipe is communicated with the hot water bin through a one-way valve I pointing to the barrel body, the water outlet pipe is connected with a water tap I4 through the one-way valve II, the one-way valve II points to the water tap I, the barrel body is cut and formed by a stainless steel barrel, the stainless steel barrel is formed through extrusion molding and has no seam, a piston 16 is hermetically arranged in the barrel body, the sealing performance is high, the piston is made of a nylon material and is convenient to process, an outer sealing ring 17 is arranged outside the piston through a mounting groove, the number of the outer sealing rings is two, O-shaped rings are all used, the sealing performance is high, the piston is connected with a movement driving device, and the movement driving device selects an air cylinder 11, for convenient connection, the intermediate position processing mounting hole at the piston, installation connecting axle 14 in the mounting hole, the connecting axle is the stainless steel axle, the connecting axle passes through inner seal ring and piston sealing connection, be fixed with push pedal 18 on the connecting axle of piston lower extreme, the piston threaded connection has arm-tie 20 is passed to the connecting axle upper end, can make connecting axle and piston stable connection through arm-tie and push pedal, push pedal and arm-tie are the ring form, the drive piston that can be stable removes, and avoid the atress inhomogeneous, the piston rod of cylinder passes through the adapter sleeve and is connected with the connecting axle coaxial line, stroke through control cylinder, can control barrel ration ejection of compact, tap extends to the table surface top, and then can pour into hot water into in to the shaping box.

Still put frame 3 including the shaping box, can put a plurality of shaping boxes, conveniently take.

The forming chamber is also included, and the forming box filled with the mixture is placed into the forming chamber for further standing and forming.

For convenient control, still install control panel on the support frame, control panel is last to install control button, can control the power and start, the support frame lower extreme still is connected with the pedal controller, the pedal controller passes through the action of solenoid valve control cylinder, and control is convenient, in addition, for making water route and circuit separation, keep apart out the separation storehouse through the division board in the support frame upper end, control panel and PLC controller 21 are all installed in the separation storehouse, control panel passes through the action of PLC controller control boiler, solenoid valve, agitator motor, control stability is high.

In the following embodiments, the preparation method of the bean jelly comprises the following steps:

step one, putting starch, a coagulant, a preservative and water into a bin body I, stirring until the mixture is pasty, and controlling the temperature to be 40-60 ℃ during stirring to obtain premix;

and step two, injecting the premix into the molding box through the first quantitative filling device, then injecting hot water into the molding box, and standing for 8-10 hours to obtain the finished bean jelly.

The coagulant is lactone bean curd king, specifically leguminous gluconate-delta-lactone bean curd king from Aihui province medicinal food Co.

During the development of the present application, various materials were tried as coagulants,

the deep-fried dough stick leavening agent of Shandong Wufeng biological technology limited company is mixed and quickly formed, but is recovered into liquid state after 10 to 20 minutes and cannot be stored;

xanthan gum from Henan Xunuo Biotech Co., Ltd is melted into liquid after being formed for 12-17 hours, and cannot be stored;

after the gypsum is added, no effect is produced, and the molding cannot be realized;

the baking powder can deteriorate in 6 hours and cannot be placed;

in the application, the product can be formed after standing for 8-10 hours, the storage time can be about 7 days at normal temperature in summer, and the storage time can be about 15 days at normal temperature in winter.

The starch is selected from one or more of potato starch, corn starch, mung bean starch and sweet potato starch.

The hot water temperature is 70-85 deg.C, preferably 83 deg.C, and the cold water temperature is 40-60 deg.C, preferably 55 deg.C.

Example 1

The bean jelly is prepared from the following raw materials in parts by weight, namely premix and hot water, wherein the weight ratio of the premix to the hot water is 1:2.2 to 2.5, wherein the premix is prepared from the following raw materials, by weight, 25000 and 30000g of starch, 800 and 900g of coagulant, 20 to 30g of food agent and 70000 and 85000g of cold water.

The obtained bean jelly is non-toxic and harmless, the starch, the coagulant, the preservative and the cold water are premixed to obtain a premix which is convenient to prefabricate, and the premix is mixed with the hot water to obtain the bean jelly with uniform texture and good appearance.

It is worth noting that the addition amount of the coagulant influences the mouthfeel of the bean jelly, the bean jelly tastes like the old mouthfeel and the tender mouthfeel of bean curd, the addition amount of the coagulant is large, the bean jelly is old, the addition amount of the coagulant is small, and the bean jelly is tender.

Finally, it should be noted that: although the present invention has been described in detail with reference to the foregoing embodiments, it will be apparent to those skilled in the art that modifications may be made to the embodiments or portions thereof without departing from the spirit and scope of the invention.