阅读说明：本技术 一种分道装箱生产方法 (A kind of shunting vanning production method ) 是由 黄松 薛博勋 于 2019-08-06 设计创作，主要内容包括：本申请属于食品包装技术领域,尤其涉及一种分道装箱生产方法,其包括如下步骤：步骤一,对袋装食品进行横包剔除和颠平压紧；步骤二,通过分道通道的连续摆动实现对袋装食品进行方位纠正和分道；步骤三,将分道后的袋装食品进行初步排列；步骤四,将初步排列后的袋装食品抓取至包装箱中。本申请能够实现袋装食品的压平,并且将横包的袋装食品进行剔除,对于倾斜的袋装食品的方位进行纠正,使其尽量呈竖包的状态,与此同时,能够实现将单列的袋装食品进行连续分道的效果。两相对设置的分道侧板之间形成分道通道,两个分道侧板后部在动力部分的带动下,实现左右往复运动,从而实现了对袋装食品的分道。(The application belongs to Food Packaging technology field more particularly to a kind of shunting vanning production method comprising following steps: step 1 carries out horizontal packet rejecting to packed food and top concora crush is tight；Step 2 is realized by the continuous swing in shunting channel and carries out orientation correction and shunting to packed food；Step 3 is tentatively arranged the packed food behind shunting；Step 4 grabs the packed food after preliminary arrangement into packing case.The application can be realized the pressing of packed food, and the packed food of horizontal packet is rejected, the orientation of inclined packed food is corrected, making it as far as possible is in the perpendicular state wrapped, at the same time, it can be realized the effect that single-row packed food is carried out to continuous shunting.Shunting channel is formed between the two shunting side plates being oppositely arranged, bilateral reciprocation is realized, to realize the shunting to packed food under the drive of power section in two shuntings side plate rear portion.)

The production method 1. a kind of shunting is cased, characterized by the following steps:

Step 1 carries out horizontal packet rejecting to packed food (100) and top concora crush is tight；

Step 2 is realized by the continuous swing in shunting channel and carries out orientation correction and shunting to packed food (100)；

Step 3 is tentatively arranged the packed food (100) behind shunting；

Step 4 grabs the packed food (100) after preliminary arrangement into packing case.

The production method 2. a kind of shunting according to claim 1 is cased, it is characterised in that:

Step 1 specifically: horizontal packet rejecting is carried out to packed food (100) and top concora crush is tight；

Packed food (100) first baffle amesiality in the case where no-power drum (212) is gently pressed and oblique-roller (211) drive (213), the first photoelectric sensor (214) is poor according to pre-set vertical and horizontal packet length, detects whether that there are horizontal packets；Servo motor After the signal for receiving the first photoelectric sensor (214), band movable sprocket (224) is rotated, the push plate being mounted on chain (225) (223) it moves and laterally releases horizontal packet；Feed roller (221) are run by rotation, make packed food disposed thereon (100) In It is shaken when being fed forward, so as to allow the food in packaging bag more to disperse and uniformly；Two conveyer belts setting up and down By the frictional force conveyed simultaneously to the same direction, it is whole that the progress of packed food (100) upper and lower surface in binder channel will be located at It is flat.

The production method 3. a kind of shunting according to claim 1 is cased, it is characterised in that:

Step 2 specifically: realized by the continuous swing of shunting conveying mechanism (3) and orientation correction is carried out to packed food (100) The shunting and；

Packed food (100) is from shunting channel is entered between two shunting side plates (31), under the conveying of conveyer belt, when packed food When product (100) will reach shunting channel, the second photoelectric sensor (34) sends the signal to power section, and power section drives Drive mechanism movement realizes the shunting to packed food (100) to drive the left or right of shunting side plate (31) tail portion mobile； Second baffle (33) cooperates the guiding force when conveying and shunting side plate (31) side-to-side movement of conveyer belt, after capable of making shunting Inclined packed food (100) contacts second baffle (33), and gradually becomes the state of perpendicular packet.

The production method 4. a kind of shunting according to claim 1 is cased, it is characterised in that:

Step 3 specifically: tentatively arranged the packed food (100) behind shunting by stepping conveying mechanism (4)；

After being respectively enterd marker space (42) by each packed food (100) behind shunting and filled, conveyer belt stepping is advanced, The packed food (100) entered in marker space (42) realizes preliminary arrangement.

The production method 5. a kind of shunting according to claim 1 is cased, it is characterised in that:

Step 4 specifically: grabbed the packed food (100) after preliminary arrangement into packing case by material grabbing mechanism (5)；

Material grabbing mechanism (5) is downward by the packed food (100) in a marker space (42) or multiple marker spaces (42) by absorption It flattens, then is adsorbed in packing case upwards, complete vanning process.

6. a kind of shunting vanning production method described in -5 any one according to claim 1, it is characterised in that:

The equipment for realizing this method is that a kind of shunting is cased production equipment comprising the inlet conveyor structure (1) that sets gradually, right The forced against conveyor structure (2) of packed food (100) smooth processing divides packed food (100) by continuously swinging realization Road and the shunting conveying mechanism (3) of correction, the stepping conveying mechanism for tentatively being arranged the packed food (100) behind shunting (4) and by the packed food (100) after preliminary arrangement the material grabbing mechanism (5) into packing case is grabbed；

Shunting conveying mechanism (3) includes the two shunting side plates (31) being oppositely arranged, and it is logical to form shunting between two shunting side plates (31) The tail portion in road, two shunting side plates (31) is provided with connecting plate (32), and connecting plate (32) is by the rear portion phase of two shunting side plates (31) It is mutually fixed, the drive mechanism for driving two shunting side plate (31) rear portion bilateral reciprocations is connected on connecting plate (32), it is described Drive mechanism is connected with power section；Side plate (31) bottom in shunting is conveyer belt, and the two sides of conveyer belt are provided with will be behind shunting Inclined packed food (100) is corrected as the second baffle (33) of perpendicular packet.

The production method 7. a kind of shunting according to claim 6 is cased, it is characterised in that:

Forced against conveyor structure (2) includes that the horizontal packet detection part (21) set gradually, horizontal packet pick material part (22) and flattened section (23), horizontal packet detection part (21) includes multiple oblique-rollers (211) that lower part is arranged in and the unpowered rolling that top is arranged in Cylinder (212), the both sides of oblique-roller (211) are provided with first baffle (213), oblique-roller (211), no-power drum (212) Inclination transfer passage is formed between two sides first baffle (213), the end of oblique-roller (211) is provided with for detecting packed food First photoelectric sensor (214) of product (100) width；The oblique-roller (211) is horizontally disposed, multiple oblique-rollers (211) Inclined direction it is identical with angle, oblique-roller (211) be used for by packed food (100) to inclination transfer passage side first Baffle (213) conveying.

The production method 8. a kind of shunting according to claim 7 is cased, it is characterised in that:

Horizontal packet picks material and partially (22) is provided with multiple top feed rollers (221) positioned at lower part, the top setting on top feed roller (221) Have mounting rack (222), be provided on mounting rack (222) push plate (223), push plate (223) passes through sprocket wheel (224) and chain (225) It is connected with servo motor, the first photoelectric sensor (214) is connected with servo motor signal, and servo motor drives push plate (223) to do Lateral reciprocating motion；Feed roller (221) are run as triangle, quadrangle or polygon roller frame；The flattened section (23) include the lower conveyer belt (231) that lower part is set and top upper conveyor belt (232), form binder between two conveyer belts Channel.

The production method 9. a kind of shunting according to claim 6 is cased, it is characterised in that:

The front width in shunting channel is greater than rear portion width；The rear portion of shunting side plate (31) is provided with the second photoelectric sensor (34), the second photoelectric sensor (34) is connected with power section signal.

The production method 10. a kind of shunting according to claim 6 is cased, it is characterised in that:

Drive mechanism includes the sliding rail (35) being connected with connecting plate (32), and sliding rail (35) is mounted on shunting side plate by bracket (36) (31) outside is provided with the cam frid (37) with sliding rail (35) cooperation, cam frid (37) and power part on sliding rail (35) Split-phase connects.

Technical field

The application belongs to Food Packaging technology field more particularly to a kind of shunting vanning production method.

Background technique

Existing food is after the completion of processing and forming, the process that can complete pack first, the packed food after the completion of packing Be transported at boxing apparatus progress incasement operation again, but existing food is when carrying out pack process, be substantially according to Precedence carries out pack one by one and forms single pack food, thus packed food be also arrange one by one, in columnar version forward Conveying, but when packed food is cased, single-row packed food, which carries out vanning, be will lead under boxing efficiency, if Realize the demand that multiple row packed food is filled in a packing case, then the clamping for needing for single-row packed food to be repeated as many times is extremely In packing case, process is increased in this way, extends the vanning time.

Existing Patent No. CN201620189938.7, applying date 2016.03.11, it is entitled " to be filled for food shunting The shunting structure of case system " utility model patent, technical solution are as follows: the utility model relates to for food shunting vanning system The shunting structure of system.It includes the switching module for being switched into material mouth and the shunting module for food to be carried out to shunting, is divided Road module is located at the discharge port side of switching module feeding-passage, and mutually separates with switching module；Switching module includes striker plate With the first cylinder, shunting module includes two side plates for being used to form Transfer pipe, for connecting lateral plate and makes its movable company Connection device and for driving side plate mobile and then food being carried out to the movement mechanism in shunting.

Although above-mentioned patent is provided with the shunting structure for carrying out shunting to food, can satisfy the base to food shunting This requirement, but in actual production, shunting structure also there is a problem that

1, shunting uses limit-type channel design, and landline of each food during shunting is limited, by In in vanning, packed food is clearly required for positive arrangement, and slanting packed food is then unfavorable for casing, So, if orientation progress when not conveying to packed food is regular, be easy to causeing vanning before entering shunting structure When packed food orientation skimble-scamble problem.If the shunting structure of channel-type reduces the width in channel, and being easy will be crooked Packed food be stuck in the channel of shunting.

2, for packed food, to guarantee the smooth of packed food entirety before vanning, since food is in packaging bag It is possible that being deposited in certain side, and cause side due to food bulge too much, the other side is very little and too flat due to food.It is this The unbalanced structure of packed food is also unfavorable for later period vanning.

Summary of the invention

In order to overcome existing boxing apparatus that cannot carry out the packed food position of inclination on the conveyor belt at shunting The problem of correction, a kind of currently proposed shunting vanning production method rectified a deviation by reciprocally swinging realization to packed food orientation.

In order to realize the above technical effect, the technical solution of the application is as follows:

A kind of shunting vanning production method, characterized by the following steps:

Step 1 carries out horizontal packet rejecting to packed food and top concora crush is tight；

Step 2 is realized by the continuous swing in shunting channel and carries out orientation correction and shunting to packed food；

Step 3 is tentatively arranged the packed food behind shunting；

Step 4 grabs the packed food after preliminary arrangement into packing case.

Step 1 specifically: horizontal packet rejecting is carried out to packed food and top concora crush is tight；

The packed food first baffle amesiality in the case where no-power drum is gently pressed and oblique-roller drives, the first photoelectric sensor It is poor according to pre-set vertical and horizontal packet length, detect whether that there are horizontal packets；Servo motor receives the signal of the first photoelectric sensor Afterwards, band movable sprocket rotates, and the push plate being mounted on chain, which moves, laterally releases horizontal packet；Feed roller run by rotation, makes Packed food disposed thereon is shaken when being fed forward, so as to allow the food in packaging bag more to disperse and uniformly； Two conveyer belts setting up and down will be located at the packed food in binder channel by the frictional force conveyed simultaneously to the same direction Upper and lower surface is flattened.

Step 2 specifically: realized by the continuous swing of shunting conveying mechanism and orientation correction is carried out to packed food and is divided Road；

Packed food is from shunting channel is entered between two shunting side plates, under the conveying of conveyer belt, when packed food will arrive When up to shunting channel, the second photoelectric sensor sends the signal to power section, and power section drives drive mechanism movement, thus It drives the left or right of shunting side plate tail portion mobile, realizes the shunting to packed food；Second baffle cooperates the conveying of conveyer belt, with And the guiding force when side plate side-to-side movement of shunting, the packed food of shunting rear-inclined can be made to contact second baffle, and gradually become For the state of perpendicular packet.

Step 3 specifically: tentatively arranged the packed food behind shunting by stepping conveying mechanism；

After being respectively enterd marker space by each packed food behind shunting and filled, conveyer belt stepping is advanced, and is entered point Packed food in septal area realizes preliminary arrangement.

Step 4 specifically: grabbed the packed food after preliminary arrangement into packing case by material grabbing mechanism；

Material grabbing mechanism is flattened downwards the packed food in a marker space or multiple marker spaces by absorption, then is adsorbed to upwards In packing case, vanning process is completed.

The equipment for realizing this method is that a kind of shunting is cased production equipment, including the inlet conveyor structure, right set gradually The forced against conveyor structure of the smooth processing of packed food realizes the shunting that shunting and correction are carried out to packed food by continuously swinging Conveying mechanism, the stepping conveying mechanism that the packed food behind shunting is tentatively arranged and by the packed food after preliminary arrangement Product grab the material grabbing mechanism into packing case；

Shunting conveying mechanism includes the two shunting side plates being oppositely arranged, and forms shunting channel, two shunting sides between two shunting side plates The tail portion of plate is provided with connecting plate, and the rear portion of two shunting side plates is fixed to each other by connecting plate, and drive two is connected on connecting plate The drive mechanism of a shunting side plate rear portion bilateral reciprocation, the drive mechanism are connected with power section；Shunting side plate bottom For conveyer belt, the two sides of conveyer belt are provided with the second baffle that the inclined packed food behind shunting is corrected as to perpendicular packet.

Inlet conveyor structure includes the climbing conveyer belt for tilting upward setting, is provided on conveyer belt of climbing for that will pack The first demarcation plate that food is separated.

Forced against conveyor structure includes that the horizontal packet detection part set gradually, Heng Bao pick material part and flattened section, and horizontal packet is examined Surveying part includes multiple oblique-rollers that lower part is arranged in and the no-power drum that top is arranged in, the both sides setting of oblique-roller There is first baffle, forms inclination transfer passage, the end of oblique-roller between oblique-roller, no-power drum and two sides first baffle It is provided with the first photoelectric sensor for detecting packed food width.

The oblique-roller is horizontally disposed, and the inclined direction of multiple oblique-rollers is identical with angle, and oblique-roller is used for will Side first baffle conveying of the packed food to inclination transfer passage.

Horizontal packet picks the multiple top feed rollers for expecting that part is provided with positioned at lower part, and the top for feed roller of running is provided with mounting rack, Push plate is provided on mounting rack, push plate is connected by sprocket wheel and chain with servo motor, the first photoelectric sensor and servo motor Signal is connected, and servo motor drives push plate to do lateral reciprocating motion.

Top feed roller is triangle, quadrangle or polygon roller frame.

The flattened section includes the lower conveyer belt that lower part is arranged in and the upper conveyor belt on top, shape between two conveyer belts At binder channel.

The front width in shunting channel is greater than rear portion width.

The rear portion of shunting side plate is provided with the second photoelectric sensor, and the second photoelectric sensor is connected with power section signal.

Drive mechanism includes the sliding rail being connected with connecting plate, and sliding rail is mounted on the outside of shunting side plate, sliding rail by bracket On be provided with cam frid with sliding rail cooperation, cam frid is connected with power section.

Stepping conveying mechanism includes the conveyer belt of step motion, and the second demarcation plate, the second demarcation plate are provided on conveyer belt Conveyer belt is divided into multiple marker spaces.

Material grabbing mechanism is mechanical arm.

The advantages of the application are as follows:

1, the application can be realized the pressing of packed food, and the packed food of horizontal packet is rejected, for inclined bag The orientation of dress food is corrected, it is made as far as possible and be in the state of perpendicular packet, at the same time, can be realized by single-row packed food into The effect in the continuous shunting of row.

2, shunting channel, band of two shuntings side plate rear portion in power section are formed between the two shunting side plates being oppositely arranged Under dynamic, bilateral reciprocation is realized, to realize the shunting to packed food.

3, the application carries out shunting to packed food not by fixed shunting channel, but utilizes shunting side plate Guiding force when swinging carries out the correction in orientation to inclined packed food in conjunction with the setting of second baffle, and real simultaneously The function in existing shunting.In actual condition, can by adjust the amplitude that swing of shunting side plate, adjustment shunting and citing and Correct the amplitude in orientation.

4, the front width in shunting channel is greater than rear portion width, realizes and exports narrow effect into mouth width, and in shunting, side plate is left When right swing, outlet is narrower, and bigger to the guiding force of packed food, inclined packed food is then more possible to be corrected as Perpendicular packet.

5, forced against conveyor structure can be realized the pressing to packed food, and the rejecting to horizontal packet food, avoid cross The packed food of packet is can not case the problem of in the later period.

6, by the length and width of packaging bag, the first photoelectric sensor can be arranged in the width that the horizontal packet of packed food is It spends at size, horizontal packet detection part can allow all packed foods all to convey toward side first with the rotation of oblique-roller, when When packed food and the first baffle of side are contacted, part packed food can be in the effect of first baffle and oblique-roller Under, it is corrected as the state of perpendicular packet by shift state, but has part packed food that can keep heeling condition either horizontal packet State, it is horizontal packet that whether detected by the first photoelectric sensor, which has packed food, transfers signals to subsequent horizontal packet and picks material Part.

7, Heng Bao, which picks material part, to allow packed food to be shaken by the rotation for feed roller of running, by the bag of part out-of-flatness Fill food carry out planarizing process, after receiving the horizontal packet signal of the first photoelectric sensor, push plate by servo motor drive into Action is made, and the horizontal packet for laterally carrying out conveying is released from horizontal vertical in the orientation of conveying direction, and the horizontal packet after release can lead to The mode for crossing artificial perhaps conveyer belt conveying is conveyed or is corrected again the processing in orientation.

8, top feed roller be triangle, quadrangle perhaps polygon roller frame the purpose is to by more sharp or Roller corner more outstanding, makes packed food jolt or shake during being fed forward, forces in packaging bag Food gradually planarize so that the food in packaging bag more disperse and uniformly.

9, flattened section will can flatten again by the packed food of shake, guarantee the packed food before vanning Thickness it is unified as far as possible, be conducive to process of casing.

Detailed description of the invention

Fig. 1 is the structural schematic diagram of the application.

Fig. 2 is forced against conveyor structure structural schematic diagram.

Fig. 3 is shunting conveying mechanism structural schematic diagram.

In attached drawing:

100- packed food, 1- inlet conveyor structure, 2- forced against conveyor structure, the shunting 3- conveying mechanism, 4- stepping conveying mechanism, 5- material grabbing mechanism；

11- climbing conveyer belt, the first demarcation plate of 12-.

The horizontal packet of the horizontal packet detection part of 21-, 22- picks material part, 23- flattened section, 211- oblique-roller, rolling that 212- is unpowered Cylinder, 213- first baffle, the first photoelectric sensor of 214-, the top 221- feed roller, 222- mounting rack, 223- push plate, 224- sprocket wheel, 225- chain, 231- lower conveyer belt, 232- upper conveyor belt.

The shunting 31- side plate, 32- connecting plate, 33- second baffle, the second photoelectric sensor of 34-, 35- sliding rail, 36- bracket, 37- cam frid.

41- demarcation plate, the marker space 42-.

Specific embodiment