阅读说明：本技术 一种分体式高分子窨井盖生产装置及其生产方法 (Split type macromolecule inspection well cover production device and production method thereof ) 是由 李启龙 李�杰 胡成庆 李吉道 资同豪 吴少斌 吴传燕 刘阳帅 于 2019-09-09 设计创作，主要内容包括：本发明公开了一种分体式高分子窨井盖生产装置及其生产方法,包括进料机构、成型机构和出料机构,所述进料机构的下方设有成型机构,所述成型机构的一侧安装有出料机构,所述成型机构包括底板、侧板、滑轨、螺杆、成型A板、成型B板、滑动座和成型电机,所述成型机构的下端设有底板,所述底板的一侧中部固定连接有旋转轴,所述底板的两端焊接有侧板,所述侧板与底板相互垂直,所述底板的上表面固定连接有三条等间距且相互平行的滑轨,所述滑轨上滑动连接有滑动座。通过进料机构、成型机构和出料机构的配合使用,批量的自动化生产出一定形状的分体式窨井盖,提高生产效率,降低生产成本。(the invention discloses a production device and a production method of a split type polymer inspection well cover, and the production device comprises a feeding mechanism, a forming mechanism and a discharging mechanism, wherein the forming mechanism is arranged below the feeding mechanism, the discharging mechanism is arranged on one side of the forming mechanism, the forming mechanism comprises a bottom plate, side plates, a sliding rail, a screw rod, a forming plate A, a forming plate B, a sliding seat and a forming motor, the bottom plate is arranged at the lower end of the forming mechanism, a rotating shaft is fixedly connected to the middle of one side of the bottom plate, the side plates are welded to the two ends of the bottom plate, the side plates are perpendicular to the bottom plate, three sliding rails which are equidistant and parallel to each other are fixedly connected to the upper surface of the bottom plate. Through the cooperation use of feed mechanism, forming mechanism and discharge mechanism, the split type inspection shaft lid of certain shape is produced to batch automation, improves production efficiency, reduction in production cost.)

1. The utility model provides a split type polymer inspection shaft lid apparatus for producing, includes feed mechanism (1), forming mechanism (2) and discharge mechanism (3), its characterized in that: the feeding mechanism (1) comprises a cylinder (11), a top plate (12), a feeding pipe (13) and a material injection head (14), the middle part of the upper end of the top plate (12) is connected with a cylinder (11), the lower surface of the top plate (12) is provided with a material injection head (14), the upper end of the material injection head (14) is connected with a top plate (12) in a penetrating way, the material injection head (14) is connected with a feeding pipe (13), a forming mechanism (2) is arranged below the feeding mechanism (1), a discharging mechanism (3) is arranged on one side of the forming mechanism (2), the discharging mechanism (3) comprises a fixed plate (31), a rotating shaft (32) and a discharging motor (33), fixing plates (31) are arranged on two sides of the forming mechanism (2), a rotating shaft (32) is rotatably connected between the two fixing plates (31), and one end of the rotating shaft (32) is connected with a discharging motor (33);

Forming mechanism (2) includes bottom plate (21), curb plate (22), slide rail (23), screw rod (24), shaping A board (25), shaping B board (26), sliding seat (27) and forming motor (28), the lower extreme of forming mechanism (2) is equipped with bottom plate (21), one side middle part fixedly connected with rotation axis (32) of bottom plate (21), the both ends welding of bottom plate (21) has curb plate (22), curb plate (22) and bottom plate (21) mutually perpendicular, the last fixed surface of bottom plate (21) is connected with three equidistant and slide rail (23) that are parallel to each other, sliding seat (27) is gone up to sliding seat (23), sliding seat (27) are located the lower extreme of shaping A board (25) and shaping B board (26), the side of shaping A board (25) is hugged closely in the side of shaping B board (26), the lower extreme of shaping A board (25) and shaping B board (26) is equipped with three equidistant sliding seat (27) The middle part through connection of sliding seat (27) has screw rod (24), the junction of screw rod (24) and shaping A board (25) is equipped with external screw thread (241), the junction of screw rod (24) and shaping B board (26) is equipped with reverse external screw thread (242), two be connected with three equidistant and screw rod (24) that are parallel to each other between curb plate (22), the one end of screw rod (24) is connected with shaping motor (28).

2. the apparatus for producing a split-type polymeric inspection well cover according to claim 1, wherein: circular, semi-circular or two the fourth circular shape well lid grooves (251) have been seted up at the middle part of shaping A board (25), and sprue (252) have been seted up to the upper end in well lid groove (251), and sprue (252) are located annotate stub bar (14) under, annotate stub bar (14) and are the penetrating body in both ends, install automatically controlled valve on the body.

3. The apparatus for producing a split-type polymeric inspection well cover according to claim 1, wherein: the screw rod (24) is rotatably connected with the side plate (22) and the fixed plate (31) is rotatably connected with the rotating shaft (32) through bearings.

4. The apparatus for producing a split-type polymeric inspection well cover according to claim 1, wherein: the middle part of the air cylinder (11) is movably connected with an air pressure rod (111), and one end of the air pressure rod (111) is fixedly connected with a top plate (12).

5. The apparatus for producing a split-type polymeric inspection well cover according to claim 1, wherein: the screw rod (24) comprises a first rod body (271), a second rod body (272) and a third rod body (273), one end of the first rod body (271) is connected with a first gear (274) and a second gear (275), one end of the second rod body (272) is connected with a third gear (276) and a fourth gear (277), one end of the third rod body (273) is connected with a fifth gear (278), the first gear (274) is meshed with a sixth gear (279), the middle of the sixth gear (279) is connected with a motor shaft of a forming motor (28), the second gear (275) is connected with the third gear (276) through a belt, and the fourth gear (277) is connected with the fifth gear (278) through a belt.

6. the use method of the split type polymer inspection well cover production device according to claim 1, characterized by comprising the following steps:

s1: the air cylinder (11) drives the air pressure rod (111) to lift so as to drive the top plate (12) to lift, the top plate (12) lifts to drive the material injection head (14) to lift, the material injection head descends to the position of the material injection port (252) from the upper side of the material injection port (252) during material injection, slurry is injected into the well lid groove (251), and the air cylinder (11) drives the top plate (12) to lift back after the slurry is injected;

s2: the slurry is solidified in the well lid groove (251) in the middle of the forming A plate (25), and well lids in different shapes are solidified in the well lid grooves (251) in different shapes;

S3: the forming motor (28) is driven to rotate so as to drive the sixth gear (279) to rotate, the sixth gear (279) is driven to rotate so as to drive the first gear (274) to rotate, the first gear (274) is coaxial with the second gear (275) and synchronously rotates, the second gear (275) drives the third gear (276) to rotate through a belt after rotating, the third gear (276) is coaxial with the fourth gear (277), the fourth gear (277) drives the fifth gear (278) to rotate through the belt after rotating, thereby realizing the synchronous rotation of the first rod body (271), the second rod body (272) and the third rod body (273) driven by the forming motor (28) and the rotation of the screw rod (24), the forming A plate (25) slides to one side along the sliding rail (23) under the action of the external threads (241), and the forming B plate (26) slides to the other side along the sliding rail (23) under the action of the reverse external threads (242), so that the forming A plate (25) and the forming B plate (26) are opened.

S4: the discharging motor (33) drives the rotating shaft (32) to rotate, and drives the bottom plate (21) of the forming mechanism (2) to rotate by taking the rotating shaft (32) as a center, so that the feeding mechanism (1) is turned over, and the turning and blanking of the feeding mechanism (1) are realized.

Technical Field

The invention relates to the technical field of inspection well cover production, in particular to a split type macromolecule inspection well cover production device and a production method thereof.

Background

With the rapid development of urban and rural construction, the demand of well covers, which are supporting facilities of newly-built communities and roads, is rapidly increased, the traditional cast iron well covers have high cost and serious theft phenomenon, pedestrian injuries and vehicle damages occur occasionally, which is always a difficult problem troubling various construction departments, the high polymer materials comprise high polymer composite materials, the well covers produced by single high polymer materials comprise glass fiber well covers and regenerated resin well covers, fiber reinforced thermosetting composite materials which adopt unsaturated polyester resin as a matrix, also called as bulk molding compounds (DMC), are manufactured by a compression molding technology, are novel environment-friendly cover plates, the composite well covers adopt a high-temperature and high-pressure one-step compression molding technology, have high polymerization degree and density, good impact resistance and tensile strength, have the advantages of wear resistance, corrosion resistance, rust resistance, no pollution, maintenance and the like, and the demand for other functions of the well covers is increased, split type well lid produces, and split type well lid comprises a well lid of a plurality of parts, consequently produces a well lid in process of production and need carry out many times moulding-die forming, leads to that production efficiency is low, and split type inspection shaft lid production is with high costs.

disclosure of Invention

the invention aims to provide a production device and a production method of a split type macromolecule inspection well cover.

In order to achieve the purpose, the invention provides the following technical scheme: a split type macromolecule inspection well cover production device comprises a feeding mechanism, a forming mechanism and a discharging mechanism, wherein the feeding mechanism comprises a cylinder, a top plate, a feeding pipe and a material injection head, the cylinder is connected to the middle of the upper end of the top plate, the material injection head is mounted on the lower surface of the top plate, the top plate is connected to the upper end of the material injection head in a penetrating mode, the feeding pipe is connected to the material injection head, the forming mechanism is arranged below the feeding mechanism, the discharging mechanism is mounted on one side of the forming mechanism and comprises fixing plates, a rotating shaft and a discharging motor, the fixing plates are arranged on two sides of the forming mechanism, the rotating shaft is rotatably connected between the two fixing plates, and one end of the rotating shaft is;

the forming mechanism comprises a bottom plate, side plates, slide rails, a screw rod, a forming A plate, a forming B plate, slide seats and a forming motor, wherein the lower end of the forming mechanism is provided with the bottom plate, the middle part of one side of the bottom plate is fixedly connected with a rotating shaft, the two ends of the bottom plate are welded with the side plates, the side plates are mutually vertical to the bottom plate, the upper surface of the bottom plate is fixedly connected with three slide rails which are equidistant and parallel to each other, the slide rails are connected with the slide seats in a sliding way, the slide seats are positioned at the lower ends of the forming A plate and the forming B plate, the side surface of the forming A plate is tightly attached to the side surface of the forming B plate, the lower ends of the forming A plate and the forming B plate are provided with three slide seats which are equidistant, the middle part of each slide seat is connected with the screw rod in a penetrating way, and three screw rods which are equidistant and parallel to each other are connected between the two side plates, and one end of each screw rod is connected with a forming motor.

Preferably, circular, semi-circular or two the circular shape of quarter well lid grooves have been seted up at the middle part of shaping A board, and the sprue has been seted up to the upper end in well lid groove, and the sprue is located the injection stub bar under, and the injection stub bar is the penetrating body in both ends, installs automatically controlled valve on the body.

preferably, the screw rod and the side plate, and the fixed plate and the rotating shaft are rotatably connected through bearings.

Preferably, the middle part of the cylinder is movably connected with an air pressure rod, and one end of the air pressure rod is fixedly connected with a top plate.

preferably, the screw rod includes the first body of rod, the second body of rod and the third body of rod, and the one end of the first body of rod is connected with first gear and second gear, and the one end of the second body of rod is connected with third gear and fourth gear, and the one end of the three bodies of rod is connected with the fifth gear, and first gear interlock is connected with the sixth gear, and the middle part of sixth gear is connected with the motor shaft of shaping motor, connects through the belt between second gear and the third gear, connects through the belt between fourth gear and the fifth gear.

a production method of a split type macromolecule inspection well cover comprises the following steps:

s1: the air cylinder drives the air pressure rod to lift so as to drive the top plate to lift, the top plate lifts to drive the material injection head to lift, the material injection head descends to the material injection port from the upper part of the material injection port during material injection, slurry is injected into the inner part of the well cover groove, and the air cylinder drives the top plate to lift back after the slurry injection is completed;

S2: the slurry is solidified in the well cover grooves in the middle of the forming A plate, and well covers in different shapes are solidified in well cover grooves in different shapes;

S3: the forming motor drives rotation to drive the sixth gear to rotate, the sixth gear rotates to drive the first gear to rotate, the first gear and the second gear are coaxial and rotate synchronously, the third gear is driven to rotate through a belt after the second gear rotates, the third gear and the fourth gear are coaxial, the fifth gear is driven to rotate through the belt after the fourth gear rotates, so that the first rod body, the second rod body and the third rod body are driven to rotate synchronously by the forming motor, the screw rod rotates, the forming plate A slides to one side along the sliding rail under the action of external threads, the forming plate B slides to the other side along the sliding rail under the action of reverse external threads, and the forming plate A and the forming plate B are opened;

S4: the discharging motor drives the rotating shaft to rotate, and the bottom plate driving the forming mechanism rotates by taking the rotating shaft as a center, so that the feeding mechanism is overturned, and the overturning and blanking of the feeding mechanism are realized.

Compared with the prior art, the invention has the beneficial effects that: the invention provides a production device and a production method of a split type macromolecule inspection well cover, wherein an air cylinder drives an air pressure rod to lift so as to drive a top plate to lift, the top plate drives a material injection head to lift, the air cylinder descends to a material injection port from the upper part of a material injection port during material injection, slurry is injected into the inner part of a well cover groove, the air cylinder drives the top plate to lift back after slurry injection is completed, the slurry is solidified in the well cover groove in the middle of a forming A plate, well covers with different shapes are solidified in the well cover grooves with different shapes, a forming motor drives the forming motor to rotate so as to drive a sixth gear to rotate, the sixth gear rotates so as to drive a first gear to rotate, the first gear and a second gear are coaxial and synchronously rotate, the second gear rotates and then drives a third gear to rotate through a belt, the third gear and a fourth gear are coaxial, and the fourth gear rotates and then drives a fifth gear to rotate through the, The synchronous rotation of the second body of rod and the third body of rod, the screw rod rotates, shaping A board slides to one side along the slide rail under the effect of external screw thread, shaping B board slides to the opposite side along the slide rail under the effect of reverse external screw thread, realize that shaping A board and shaping B board open, ejection of compact motor drive rotation axis rotates, it uses the rotation axis to rotate as the center to drive forming mechanism's bottom plate, thereby overturn feed mechanism, realize feed mechanism upset blanking, through feed mechanism, forming mechanism and discharge mechanism's cooperation is used, batch automatic production produces split type inspection shaft lid of certain shape, and the production efficiency is improved, and the production cost is reduced.

Drawings

FIG. 1 is a schematic view of the overall structure of the present invention;

FIG. 2 is a schematic view of the injection head of the present invention;

FIG. 3 is a schematic structural diagram of a forming mechanism of the present invention;

FIG. 4 is a schematic view of the screw structure of the present invention;

FIG. 5 is a schematic view of the connection of a sixth gear and the first gear of the present invention;

FIG. 6 is a schematic view of a semicircular manhole cover groove structure of the present invention;

Fig. 7 is a schematic view of the structure of a quarter-circle manhole cover groove of the invention.

In the figure: 1. a feeding mechanism; 11. a cylinder; 111. a pneumatic rod; 12. a top plate; 13. a feed pipe; 14. injecting a material head; 2. a molding mechanism; 21. a base plate; 22. a side plate; 23. a slide rail; 24. a screw; 241. an external thread; 242. reverse external threads; 25. forming an A plate; 251. a well cover groove; 252. a material injection port; 26. forming a B plate; 27. a sliding seat; 271. a first rod body; 272. a second rod body; 273. a third rod body; 274. a first gear; 275. a second gear; 276. a third gear; 277. a fourth gear; 278. a fifth gear; 279. a sixth gear; 28. molding the motor; 3. a discharging mechanism; 31. a fixing plate; 32. a rotating shaft; 33. and a discharging motor.

Detailed Description

the technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.

Referring to fig. 1-2, a split type macromolecule manhole cover production device comprises a feeding mechanism 1, a forming mechanism 2 and a discharging mechanism 3, wherein the feeding mechanism 1 comprises a cylinder 11, a top plate 12, a feeding pipe 13 and a material injection head 14, the cylinder 11 is connected to the middle of the upper end of the top plate 12, a pressure rod 111 is movably connected to the middle of the cylinder 11, one end of the pressure rod 111 is fixedly connected to the top plate 12, the upper end of the cylinder 11 is fixedly connected to an equipment upper plate, when the top plate 12 is lifted, the cylinder 11 is in a stable state, the air cavity inside the cylinder 11 is changed to realize lifting adjustment of the pressure rod 111, the material injection head 14 is installed on the lower surface of the top plate 12, the top plate 12 is connected to the upper end of the material injection head 14 in a penetrating manner, the feeding pipe 13 is connected to the material injection head 14, the forming mechanism 2 is arranged below the feeding mechanism, The molding mechanism 2 is provided with fixing plates 31 on two sides, the rotating shaft 32 is rotatably connected between the two fixing plates 31, and one end of the rotating shaft 32 is connected with the discharging motor 33.

Referring to fig. 3-7, the forming mechanism 2 includes a bottom plate 21, side plates 22, slide rails 23, screws 24, a forming a plate 25, a forming B plate 26, slide seats 27 and a forming motor 28, the bottom plate 21 is disposed at the lower end of the forming mechanism 2, a rotating shaft 32 is fixedly connected to the middle of one side of the bottom plate 21, the side plates 22 are welded to the two ends of the bottom plate 21, the side plates 22 are perpendicular to the bottom plate 21, three slide rails 23 are fixedly connected to the upper surface of the bottom plate 21, the slide rails 23 are slidably connected to the slide seats 27, the slide seats 27 are disposed at the lower ends of the forming a plate 25 and the forming B plate 26, a circular, semicircular or two quarter-circular well lid grooves 251 are disposed at the middle of the forming a plate 25, a filling opening 252 is disposed at the upper end of the well lid grooves 251, the filling opening 252 is disposed under the filling head 14, the filling head 14 is a pipe body, the electric control valve is used for controlling the amount of injected material, the electric control can realize remote operation and improve production safety, the side surface of the forming A plate 25 is tightly attached to the side surface of the forming B plate 26, one side of the forming A plate 25 is provided with an ejector pin which is used for demoulding, the lower ends of the forming A plate 25 and the forming B plate 26 are provided with three sliding seats 27 with equal intervals, the screw 24 comprises a first rod body 271, a second rod body 272 and a third rod body 273, one end of the first rod body 271 is connected with a first gear 274 and a second gear 275, one end of the second rod body 272 is connected with a third gear 276 and a fourth gear 277, one end of the third rod body 273 is connected with a fifth gear 278, the first gear 274 is connected with a sixth gear 279 in an occlusion way, the middle part of the sixth gear 279 is connected with a motor shaft of the forming motor 28, the second gear 275 is connected with the third gear 276 through a belt, the fourth gear 277 is connected with the fifth gear, realize three screw rod 24's synchronous rotation, ensure that shaping A board 25 and shaping B board 26 open in step and close, and open and close the progress unanimously, sliding seat 27's middle part through connection has screw rod 24, screw rod 24 and shaping A board 25's junction is equipped with external screw thread 241, screw rod 24 and shaping B board 26's junction is equipped with reverse external screw thread 242, be connected with three equidistant and the screw rod 24 that is parallel to each other between two blocks of curb plates 22, between screw rod 24 and the curb plate 22, all through bearing swivelling joint between fixed plate 31 and the rotation axis 32, fixed plate 31 fixedly connected with ground, can keep fixed plate 31 static relatively when upset forming mechanism 2, it is firm to support, the one end of screw rod 24 is connected with forming motor 28.

a production method of a split type macromolecule inspection well cover comprises the following steps:

The method comprises the following steps: the cylinder 11 drives the air pressure rod 111 to lift so as to drive the top plate 12 to lift, the top plate 12 lifts to drive the material injection head 14 to lift, the material injection head descends to the material injection port 252 from the upper part of the material injection port 252 during material injection, slurry is injected into the well lid groove 251, and the cylinder 11 drives the top plate 12 to lift back after the slurry injection is completed;

Step two: the slurry is solidified in the well cover groove 251 in the middle of the forming A plate 25, and well covers in different shapes are solidified in the well cover grooves 251 in different shapes;

Step three: the forming motor 28 is driven to rotate so as to drive the sixth gear 279 to rotate, the sixth gear 279 is driven to rotate so as to drive the first gear 274 to rotate, the first gear 274 and the second gear 275 are coaxial and rotate synchronously, the second gear 275 rotates and then drives the third gear 276 to rotate through a belt, the third gear 276 and the fourth gear 277 are coaxial, the fourth gear 277 rotates and then drives the fifth gear 278 to rotate through a belt, so that the forming motor 28 drives the first rod body 271, the second rod body 272 and the third rod body 273 to rotate synchronously, the screw 24 rotates, the forming A plate 25 slides to one side along the slide rail 23 under the action of the external thread 241, the forming B plate 26 slides to the other side along the slide rail 23 under the action of the reverse external thread 242, and the forming A plate 25 and the forming B plate 26 are opened;

step four: the discharging motor 33 drives the rotating shaft 32 to rotate, and drives the bottom plate 21 of the forming mechanism 2 to rotate by taking the rotating shaft 32 as a center, so that the feeding mechanism 1 is turned over, and the turning and blanking of the feeding mechanism 1 are realized.

in summary, the following steps: the invention provides a split polymer inspection well cover production device and a production method thereof, wherein a cylinder 11 drives a pneumatic rod 111 to lift so as to drive a top plate 12 to lift, the top plate 12 lifts to drive a material injection head 14 to lift, the material injection head descends to a material injection port 252 from the upper part of a material injection port 252 during material injection, slurry is injected into a well cover groove 251, the cylinder 11 drives the top plate 12 to lift back after slurry injection is completed, the slurry is solidified in the well cover groove 251 in the middle of a molding A plate 25, well covers with different shapes are solidified in the well cover grooves 251 with different shapes, a molding motor 28 drives to rotate so as to drive a sixth gear 279 to rotate, the sixth gear 279 rotates so as to drive a first gear 274 to rotate, the first gear 274 and a second gear 275 are coaxial and rotate synchronously, the second gear 275 rotates and then drives a third gear 276 to rotate through a belt, the third gear 276 and a fourth gear 277 rotate and then drives a fifth gear 278 to rotate through a belt, thereby realize the synchronous rotation of the first body of rod 271 of shaping motor 28 drive, the second body of rod 272 and the third body of rod 273, screw rod 24 rotates, shaping A board 25 slides to one side along slide rail 23 under the effect of external screw thread 241, shaping B board 26 slides to the opposite side along slide rail 23 under the effect of reverse external screw thread 242, realize that shaping A board 25 and shaping B board 26 open, ejection of compact motor 33 drive rotation axis 32 rotates, it uses rotation axis 32 to be rotatory as the center to drive bottom plate 21 of forming mechanism 2, thereby overturn feed mechanism 1, realize feed mechanism 1 upset blanking, through feed mechanism 1, forming mechanism 2 and discharge mechanism 3's cooperation are used, the split type inspection shaft lid of certain shape is produced in batches to the automation, and the production efficiency is improved, and the production cost is reduced.

The above description is only for the preferred embodiment of the present invention, but the scope of the present invention is not limited thereto, and any person skilled in the art should be considered to be within the technical scope of the present invention, and the technical solutions and the inventive concepts thereof according to the present invention should be equivalent or changed within the scope of the present invention.