阅读说明：本技术 一种冲压模具制造工艺 (Manufacturing process of stamping die ) 是由 张荣辉 刘建飞 陈贤斌 于 2021-08-13 设计创作，主要内容包括：本发明公开一种冲压模具制造工艺,包括,包括：制料模块,其主要为骨灰泥,所述制料模块装载在组装模块的内部；制胎模块,其为所述组装模块的下阶段工艺,所述制胎模块下一阶段为定型模块,所述定型模块下一阶段为模装模块,所述模装模块下一阶段为灌注模块。该冲压模具制造工艺,通过该工艺的制料模块和组装模块可以两人配合分工操作,然后到制胎模块,接着通过定型模块对泥胚进行挤压定型,接下来到模装模块的组装流程,接下来到灌注模块的灌注金属液体,通过清料模块对产品进行取料和检测,最后通过处理模块得到最终合格产品,通过以上流程使每个环节的要求明确,这样在实际操作过程中会使整体的工作更加高效。(The invention discloses a manufacturing process of a stamping die, which comprises the following steps: the material making module is mainly made of bone ash mud and is loaded inside the assembling module; and the tire making module is a next-stage process of the assembly module, the next stage of the tire making module is a shaping module, the next stage of the shaping module is a mold assembly module, and the next stage of the mold assembly module is a pouring module. This stamping die manufacturing process, can two people's cooperation branch worker operation through the system material module and the equipment module of this technology, then to system child module, extrude the design through the design module to the mud embryo after that, next come to the equipment flow of mould dress module, next come to the metal liquid that fills of filling the module, get material and detect the product through clear material module, obtain final qualified product through processing module at last, the requirement of making every link clear through above flow makes clearly and definitely, can make holistic work more high-efficient like this in the actual operation process.)

1. A manufacturing process of a stamping die is characterized by comprising the following steps:

the material making module (1) is mainly made of bone ash mud, and the material making module (1) is loaded inside the assembling module (2);

the tire manufacturing module (3) is a next-stage process of the assembly module (2), the next stage of the tire manufacturing module (3) is a shaping module (4), the next stage of the shaping module (4) is a mold assembly module (5), the next stage of the mold assembly module (5) is a filling module (6), the next stage of the filling module (6) is a material cleaning module (7), and the next stage of the material cleaning module (7) is a processing module (8).

2. The manufacturing process of the stamping die as claimed in claim 1, wherein: the operation steps among the material preparation module (1), the assembly module (2) and the tire preparation module (3) are as follows:

s1, a material preparation module (1): the raw materials are formed by screening, stirring and kneading;

s2, assembly module (2): cleaning the two moulds, and checking to make the two moulds meet the use standard;

s3, tire making module (3): and (3) the molded material preparation module (1) is loaded into the assembly module (2) according to the standard.

3. The manufacturing process of the stamping die as claimed in claim 1, wherein: the operation steps among the shaping module (4), the mold assembly module (5) and the pouring module (6) are as follows:

s1, shaping module (4): placing the die after the tire making module (3) is finished at the bottom of an extruder, and then extruding and fixing the mud blank in the die through the extruder;

s2, a die assembly module (5): butting the two moulds processed by the shaping module (4), and forming two filling openings on the surface of the upper mould;

s3, perfusion module (6): pouring the prepared metal liquid from the pouring opening of the upper die, and waiting for the metal liquid inside the die to be cooled and formed.

4. The manufacturing process of the stamping die as claimed in claim 1, wherein: the steps between the material cleaning module (7) and the processing module (8) are as follows:

s1, material clearing module (7): disassembling the formed mould, and then pulling the mud blank out by using a cleaning tool;

s2, checking whether the product is not enough or has defects or flaws, keeping the product in conformity, preparing the next stage process, and scrapping the product in nonconformity;

s3, processing module (8): and taking out the redundant parts of the products, and modifying the products.

Technical Field

The invention relates to the technical field of die manufacturing, in particular to a manufacturing process of a stamping die.

Background

For example, a manufacturing process of a stamping die of publication No. 202010355986.X, various stamping dies are widely applied to various industry fields at present, and have a considerable market in the fields of plate molding, plastic die molding and the like, for example, stamping of an external metal shell of a vehicle, in order to ensure the thickness and weight of a section bar, a prefabricated die is adopted to perform initial plasticity on a part to be manufactured, the manufacturing period of the die is shortened, the used material is recyclable and reusable, the adjustability of the die is high, the cost for manufacturing the stamping die by an enterprise is reduced, and the competitiveness of the enterprise is improved;

this prior art solution also presents the following problems when in use:

1. the process is too complex in the node operation in the actual operation process, so that the operation efficiency is influenced in the actual operation process, and the actual use requirement cannot be met.

Improvements are needed to address the above problems.

Disclosure of Invention

The invention aims to provide a stamping die manufacturing process to solve the problem that the process provided by the background art cannot meet the actual use requirement because the operation efficiency is influenced due to the fact that the internal operation of a node is too complicated in the actual operation process.

In order to achieve the purpose, the invention provides the following technical scheme: a stamping die manufacturing process, comprising:

the material making module is mainly made of bone ash mud and is loaded inside the assembling module;

and the tire making module is a next-stage process of the assembly module, the next stage of the tire making module is a shaping module, the next stage of the shaping module is a mold assembly module, the next stage of the mold assembly module is a filling module, the next stage of the filling module is a material cleaning module, and the next stage of the material cleaning module is a processing module.

Preferably, the operation steps among the material preparation module, the assembly module and the tire making module are as follows:

s1, a material preparation module: the raw materials are formed by screening, stirring and kneading;

s2, assembling the module: cleaning the two moulds, and checking to make the two moulds meet the use standard;

s3, tire manufacturing module: and (4) loading the molded material preparation module into the assembly module according to the standard.

Preferably, the operation steps among the shaping module, the mold assembly module and the perfusion module are as follows:

s1, shaping module: placing the mould after the tyre making module is finished at the bottom of an extruder, and then extruding and fixing the mud blank in the mould through the extruder;

s2, a die-filling module: butting the two moulds processed by the shaping module, and forming two pouring openings on the surface of the upper mould;

s3, a perfusion module: pouring the prepared metal liquid from the pouring opening of the upper die, and waiting for the metal liquid inside the die to be cooled and formed.

Preferably, the steps between the material cleaning module and the processing module are as follows:

s1, a material cleaning module: disassembling the formed mould, and then pulling the mud blank out by using a cleaning tool;

s2, checking whether the product is not enough or has defects or flaws, keeping the product in conformity, preparing the next stage process, and scrapping the product in nonconformity;

s3, a processing module: and taking out the redundant parts of the products, and modifying the products.

Compared with the prior art, the invention has the beneficial effects that: according to the manufacturing process of the stamping die, the structure is clear in the manufacturing process, and the butt joint point of each manufactured link is clear, so that the whole work is more efficient in the actual operation process;

1. the material preparation module and the assembly module of the process can be operated by two persons in a matched mode, then the material preparation module is used for preparing the tire, the mud blank is extruded and shaped through the shaping module, the assembly process of the mold assembly module is carried out next, the metal liquid is filled into the filling module next, the product is taken and detected through the material cleaning module, finally, the final qualified product is obtained through the processing module, the requirement of each link is clear through the process, and therefore the overall work is more efficient in the actual operation process.

Drawings

FIG. 1 is a schematic flow diagram of the present invention;

FIG. 2 is a schematic diagram of the principles of the present invention;

FIG. 3 is a schematic structural diagram of the present invention.

In the figure: 1. a material preparation module; 2. assembling the modules; 3. a tire making module; 4. a shaping module; 5. molding the module; 6. a perfusion module; 7. a material cleaning module; 8. and a processing module.

Detailed Description

The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.

Referring to fig. 1-3, the present invention provides a technical solution: a stamping die manufacturing process, comprising:

the system comprises a material making module 1, a material collecting module and a material collecting module, wherein the material making module 1 is mainly bone ash mud, and the material making module 1 is loaded inside an assembling module 2;

a tire-making module 3 which is a next-stage process of the assembly module 2, wherein the next stage of the tire-making module 3 is a shaping module 4, the next stage of the shaping module 4 is a mold-filling module 5, the next stage of the mold-filling module 5 is a pouring module 6, the next stage of the filling module 6 is a material cleaning module 7, the next stage of the material cleaning module 7 is a processing module 8, the material making module 1 and the assembly module 2 of the process can be operated by two persons in a matched and labor-sharing way, then the material making module and the assembly module reach the tire making module 3, then the mud blank is extruded and shaped by a shaping module 4, then the mud blank enters the assembly process of a mould assembly module 5, then the mud blank enters a pouring module 6 to be poured with metal liquid, the product is taken and detected by the material cleaning module 7, finally the final qualified product is obtained by the processing module 8, the requirement of each link is clear through the process, so that the overall work is more efficient in the actual operation process.

The operation steps among the material preparation module 1, the assembly module 2 and the tire preparation module 3 are as follows:

s1, material preparation module 1: the raw materials are formed by screening, stirring and kneading;

s2, assembling the module 2: cleaning the two moulds, and checking to make the two moulds meet the use standard;

s3, tire manufacturing module 3: the molded material preparation module 1 is arranged in the assembly module 2 according to the standard;

the operation steps among the shaping module 4, the mold assembly module 5 and the perfusion module 6 are as follows:

s1, shaping module 4: placing the mould after the tyre making module 3 is finished at the bottom of an extruder, and then extruding and fixing the mud blank in the mould through the extruder;

s2, a die-filling module 5: butting the two moulds processed by the shaping module 4, and forming two pouring openings on the surface of the upper mould;

s3, perfusion module 6: pouring prepared metal liquid from a pouring opening of the upper die, and then waiting for the metal liquid in the die to be cooled and formed;

the steps between the material cleaning module 7 and the processing module 8 are as follows:

s1, material cleaning module 7: disassembling the formed mould, and then pulling the mud blank out by using a cleaning tool;

s2, checking whether the product is not enough or has defects or flaws, keeping the product in conformity, preparing the next stage process, and scrapping the product in nonconformity;

s3, processing module 8: and taking out the redundant parts of the products, and modifying the products.

In summary, the following steps: in the manufacturing process of the stamping die, the structure is clear in the manufacturing process, and the butt joint of each manufacturing link is clear, so that the whole work is more efficient in the actual operation process, which is the characteristic of the manufacturing process of the stamping die, and the content which is not described in detail in the description belongs to the prior art which is known by the technicians in the field.

Although the present invention has been described in detail with reference to the foregoing embodiments, it will be apparent to those skilled in the art that various changes in the embodiments and/or modifications of the invention can be made, and equivalents and modifications of some features of the invention can be made without departing from the spirit and scope of the invention.