阅读说明：本技术 一种电缆轴盘修整器 (Cable shaft disc trimmer ) 是由 薛建伟 于 2020-04-27 设计创作，主要内容包括：本发明公开了一种电缆轴盘修整器,包括工作台、起吊机,铁木盘和液压站,工作台的上表面放置有铁木盘,且铁木盘通过定位机构定位固定在工作台的上表面,定位机构可左右滑动固定在工作台上。在对铁木盘进行修整时,将铁木盘需要修整的部位旋转到右侧,将垫块垫在铁木盘的下端,通过竖直修整机构的下端勾住铁木盘边缘向上拉动使得向上修整,当铁木盘的边缘向外侧凸起或向内侧凹陷时,通过水平修整机构将铁木盘的边缘向内侧压动进行修整或向外拉动进行修整,起吊机对铁木盘进行起吊,无需人为的进行手工操作,更加的省时省力,大大的减少劳动量,节省劳动成本,并且使得铁木盘的修整更加轻松方便。(The invention discloses a cable shaft disc trimmer which comprises a workbench, a crane, an iron-wood disc and a hydraulic station, wherein the iron-wood disc is placed on the upper surface of the workbench and is positioned and fixed on the upper surface of the workbench through a positioning mechanism, and the positioning mechanism can be fixed on the workbench in a left-right sliding manner. When repairing ironwood dish, the position that need repair with ironwood dish is rotatory to the right side, fill up the cushion at ironwood dish's lower extreme, the lower extreme through vertical trimming mechanism catches on ironwood dish edge and upwards stimulates and make and repair upwards, when ironwood dish's edge is protruding to the outside or when sinking to the inboard, press to move to the inboard through horizontal trimming mechanism and repair or outside pulling and repair ironwood dish's edge, the hoist lifts by crane ironwood dish, need not artificial manual operation that carries on, more labour saving and time saving, great reduction amount of labour, save labour cost, and make the repair of ironwood dish light more convenient.)

1. The utility model provides a cable reel trimmer, includes workstation (1), crane (6), ironwood dish (9) and hydraulic pressure station (14), its characterized in that: an iron-wood disc (9) is placed on the upper surface of the workbench (1), the iron-wood disc (9) is fixed on the upper surface of the workbench (1) through a positioning mechanism (10) in a positioning mode, the positioning mechanism (10) can slide left and right and is fixed on the workbench (1), a support frame is fixedly arranged on the workbench (1), a vertical trimming mechanism (8) capable of moving left and right is arranged on the support frame, a plurality of cushion blocks (11) padded below the iron-wood disc (9) are placed on the upper surface of the workbench (1) close to the right end position, two limiting mechanisms (12) for limiting the upward lifting of the edge of the iron-wood disc (9) are arranged on the upper surface of the workbench (1) close to the right end position, a horizontal trimming mechanism (13) for trimming the iron-wood disc (9) in the horizontal direction is arranged on the upper surface of the workbench (1) close to the right side position, the hydraulic trimming device is characterized in that a lifting machine (6) for lifting the iron and wood plate (9) is fixedly arranged on the right end face of the support frame close to the upper end, a lifting clamp (5) is hung at the end part of the lifting machine (6) through a lifting rope, and a hydraulic station (14) for controlling the vertical trimming mechanism (8) and the horizontal trimming mechanism (13) to perform trimming work is arranged on the right end face of the support frame close to the lower end.

2. The trimmer for the cable reel is characterized in that the supporting frame comprises vertical rods (2) which are fixed on the upper surface of the workbench (1) and are close to the left end and the right end, the upper ends of the two vertical rods (2) are fixedly connected through a transverse rod (4), a sliding sleeve (7) capable of moving left and right is sleeved on the transverse rod (4), and the lower end of the sliding sleeve (7) is fixedly connected with a vertical trimming mechanism (8).

3. A trimmer for cable reels as claimed in claim 2, characterized in that the sliding sleeve (7) is fixedly connected at its left end with a mobile hydraulic rod (3), and one end of the mobile hydraulic rod (3) is fixedly connected with a left vertical rod (2).

4. A trimmer for cable reel according to claim 3, characterized in that a hydraulic station (14) is fixedly arranged at the right end of the workbench (1), and the hydraulic station (14) is respectively connected with the movable hydraulic rod (3), the vertical trimming mechanism (8) and the horizontal trimming mechanism (13) through hydraulic pipes.

5. The trimmer of the cable reel, according to claim 4, characterized in that the workbench (1) comprises a supporting beam (110), supporting plates (130) are fixedly arranged on the front side and the rear side of the supporting beam (110), a yielding groove (120) matched with the positioning mechanism (10) is arranged on the left side between the supporting plate (130) and the supporting beam (110), and rollers (140) are arranged at the lower end of the workbench (1).

6. The trimmer for the cable reel is characterized in that the limiting mechanism (12) comprises a guide sleeve (123), the guide sleeve (123) is fixed at the lower end of a support plate (130), a movable rod (122) is vertically inserted into the center of the guide sleeve (123), the upper end of the movable rod (122) penetrates through the support plate (130) to be fixedly provided with a stop rod (121), and the lower end of the movable rod (122) is provided with a stop ring (124).

7. A trimmer according to claim 6, characterized in that the outer edge of the ironwood disc (9) is provided with an outer ring (92), the center of the ironwood disc (9) is provided with a ferrule (91), the outer edge of the outer ring (92) is provided with a vertical edge (921), and the bottom of the outer ring (92) is provided with a horizontal edge (922).

8. A cable reel dresser according to claim 7, wherein the vertical dresser mechanism (8) comprises a vertical hydraulic rod (81), and a dresser block (82) is fixedly arranged at the lower end of a top rod of the vertical hydraulic rod (81).

9. The cable reel dresser according to claim 8, wherein the horizontal dressing mechanism (13) comprises a horizontal hydraulic rod (133), a baffle (132) is fixedly arranged at the left end of the ejector rod of the horizontal hydraulic rod (133), and a dressing hook (131) is fixedly arranged at the left end face of the baffle (132).

10. The trimmer of the cable reel of claim 9, wherein the positioning mechanism (10) comprises a sliding seat (102), a sliding clamping groove (104) matched with the support beam (110) is arranged at the lower end of the sliding seat (102), a positioning column (103) is fixedly arranged at the upper end of the sliding seat (102), and a locking screw (101) is screwed on one side of the sliding seat (102).

Technical Field

The invention relates to the technical field of cable reel trimming, in particular to a cable reel trimmer.

Background

The electric wire and cable trade is as the important supporting industry of national economy, "where have the construction, where just need use wire and cable", market is huge, the use of cable is more and more frequent, and the cable is generally twined and is conveniently transported the cable on the reel, but the fixed cover that is equipped with ironwood dish in order to realize the protection to the reel in the both ends of reel generally can be fixed, but the ironwood dish can appear warping after using, the ironwood dish after the deformation influences the normal use of cable reel, consequently, need to repair the reuse to the ironwood dish.

The applicant of the invention finds that the existing iron-wood disc dressing operation is time-consuming and labor-consuming by manually using a sledge hammer and a lever, the manual dressing labor amount is large, a large amount of human resources are needed, the labor cost is increased, and the iron-wood disc dressing operation is difficult.

Disclosure of Invention

The invention aims to provide a trimmer for a cable reel, which aims to solve the problems that the existing iron-wood reel for the reel is time-consuming and labor-consuming to trim, high in trimming cost and difficult to trim.

The invention is realized by the following steps:

a cable shaft disc trimmer comprises a workbench, a crane, an iron-wood disc and a hydraulic station, wherein the iron-wood disc is placed on the upper surface of the workbench and is positioned and fixed on the upper surface of the workbench through a positioning mechanism, the positioning mechanism can be fixed on the workbench in a left-right sliding manner, a support frame is fixedly arranged on the workbench, a vertical trimming mechanism capable of moving left and right is arranged on the support frame, a plurality of cushion blocks which are cushioned below the iron-wood disc are placed on the upper surface of the workbench close to the right end position, two limiting mechanisms which are used for upwards lifting and limiting the edge of the iron-wood disc are arranged on the upper surface of the workbench close to the front and back of the right end position, a horizontal trimming mechanism used for horizontally trimming the iron-wood disc is arranged on the upper surface of the workbench close to the right side position, the crane used for hoisting the iron-wood disc is fixedly arranged on the right end surface of the support frame close to the upper end position, and a hanging clamp is hung on the end part of the crane through a hanging rope, the hydraulic station that the right-hand member face of support frame is close to lower extreme position and is provided with the vertical mechanism of repairing of control and the horizontal mechanism of repairing and repaiies, the position that needs the ironwood dish to repair is rotatory to the right side, fill up the cushion at the lower extreme of ironwood dish, through the vertical mechanism of repairing of hydraulic station control push down or upwards stimulate the realization to the edge of ironwood dish when bending from top to bottom the ironwood dish edge, through the horizontal mechanism of repairing of hydraulic station with the edge of ironwood dish inboard pressure move or outwards stimulate the outer fringe circularity of ironwood dish and repair, and lift by crane the ironwood dish through the lifting machine, need not artificial manual operation that carries on, more labour saving and time saving, great reduction amount of labour, save labour cost, and make the maintenance of ironwood dish light convenient more.

Further, the support frame is close to the montant of controlling both ends position including fixing the upper surface at the workstation, through horizontal pole fixed connection between the upper end of two montants, and the cover is equipped with the sliding sleeve that can remove about on the horizontal pole, and the lower extreme and the vertical mechanism fixed connection of maintaining of sliding sleeve drive vertical mechanism of maintaining through the sliding sleeve that can remove about and remove and control the regulation.

Furthermore, the left end of the sliding sleeve is fixedly connected with a movable hydraulic rod, one end of the movable hydraulic rod is fixedly connected with a vertical rod on the left side, and the sliding sleeve is driven to move left and right through the expansion of the movable hydraulic rod.

Further, the fixed hydraulic pressure station that is provided with of workstation right-hand member, and the hydraulic pressure station is connected with removal hydraulic stem, vertical trimming mechanism and horizontal trimming mechanism respectively through the hydraulic pressure pipe, and the hydraulic pressure station passes through the hydraulic pressure pipe and realizes the control to removing hydraulic stem, vertical trimming mechanism and horizontal trimming mechanism.

Further, the workstation includes a supporting beam, and both sides are all fixed to be provided with the backup pad around a supporting beam, and lie in between backup pad and the supporting beam that the left side position is provided with the groove of stepping down of positioning mechanism complex, and the lower extreme of workstation is provided with the gyro wheel, realizes placing the support of ironwood dish through the backup pad, and the gyro wheel of setting is convenient to the removal of the position of whole workstation.

Further, stop gear includes the uide bushing, and the uide bushing is fixed at the lower extreme of backup pad, and the vertical interlude in uide bushing center has the movable rod, and the upper end of movable rod passes the fixed pin that is provided with of backup pad, and the lower extreme of movable rod is provided with the fender ring, realizes the lift control to the pin through the movable rod, conveniently when using to spacing and not using packing up of ironwood dish.

Furthermore, the outer ring is arranged on the outer side edge of the iron-wood disc, the ferrule is arranged in the center of the iron-wood disc, the vertical edge is arranged on the outer side edge of the outer ring, the transverse edge is arranged at the bottom of the outer ring, the iron-wood disc is positioned and placed on the positioning mechanism through the ferrule, and the outer ring is trimmed through adjustment of the vertical edge and the transverse edge.

Further, vertical trimming mechanism includes vertical hydraulic stem, and the lower extreme of vertical hydraulic stem ejector pin is fixed and is provided with the piece of repairing, pushes down or pull-up control vertical edge through vertical hydraulic stem control piece of repairing.

Furthermore, the horizontal trimming mechanism comprises a horizontal hydraulic rod, a baffle is fixedly arranged at the left end of an ejector rod of the horizontal hydraulic rod, a trimming hook is fixedly arranged on the left end face of the baffle, and the baffle is controlled by the horizontal hydraulic rod to extrude the edge of the iron-wood plate or control the trimming hook to pull the edge of the iron-wood plate outwards.

Further, positioning mechanism includes the sliding seat, and the lower extreme of sliding seat is provided with and props up a supporting beam complex sliding clamping groove, and the fixed reference column that is provided with in upper end of sliding seat, and one side of sliding seat is twisted soon and is twisted there is the locking screw, realizes the location adjustment when the removal convenience of reference column position is maintained according to the ironwood dish of different diameters through the sliding seat, carries out the rigidity to the sliding seat through the locking screw.

Compared with the prior art, the invention has the beneficial effects that:

according to the invention, the vertical trimming mechanism is controlled to press down the upward deformed edge of the ironwood disc to trim the ironwood disc downwards, if the ironwood disc deforms downwards, the limit mechanism is rotated to limit the upward lifting direction of the ironwood disc, the lower end of the vertical trimming mechanism hooks the edge of the ironwood disc to pull upwards so as to trim the ironwood disc upwards, when the edge of the ironwood disc protrudes outwards or is sunken inwards, the horizontal trimming mechanism presses the edge of the ironwood disc inwards or pulls outwards to trim the edge of the ironwood disc, and the lifting machine lifts the ironwood disc, so that manual operation is not needed, time and labor are saved, the labor amount is greatly reduced, the labor cost is saved, and the trimming of the ironwood disc is more convenient.

Drawings

In order to more clearly illustrate the technical solutions of the embodiments of the present invention, the drawings that are required to be used in the embodiments will be briefly described below, it should be understood that the following drawings only illustrate some embodiments of the present invention and therefore should not be considered as limiting the scope, and for those skilled in the art, other related drawings can be obtained according to the drawings without inventive efforts.

FIG. 1 is a perspective view of a cable reel dresser of the present invention;

FIG. 2 is a schematic view of a table of a cable reel dresser according to the present invention;

fig. 3 is a schematic view of a limiting mechanism of a cable reel dresser according to the present invention;

FIG. 4 is a schematic view of a ferrous wood disc of a cable reel dresser of the present invention;

FIG. 5 is a schematic view of a horizontal trimming mechanism of a cable reel trimmer according to the present invention;

FIG. 6 is a schematic view of a cable reel dresser positioning mechanism according to the present invention;

fig. 7 is a schematic view of a vertical trimming mechanism of a cable reel trimmer according to the present invention.

In the figure: 1. a work table; 110. a support beam; 120. a yielding groove; 130. a support plate; 140. a roller; 2. a vertical rod; 3. moving the hydraulic rod; 4. a cross bar; 5. hanging tongs; 6. hoisting a crane; 7. a sliding sleeve; 8. a vertical trimming mechanism; 81. a vertical hydraulic rod; 82. a truing block; 9. a reel; 91. a ferrule; 92. an outer ring; 921. erecting edges; 922. transverse edges; 10. a positioning mechanism; 101. locking screws; 102. a sliding seat; 103. a positioning column; 104. a sliding clamping groove; 11. cushion blocks; 12. a limiting mechanism; 121. a stop lever; 122. a movable rod; 123. a guide sleeve; 124. a baffle ring; 13. a horizontal trimming mechanism; 131. trimming hooks; 132. a baffle plate; 133. a horizontal hydraulic rod; 14. and a hydraulic station.

Detailed Description

In order to make the objects, technical solutions and advantages of the embodiments of the present invention more apparent, the technical solutions of the embodiments of the present invention will be described clearly and completely with reference to the accompanying drawings of the embodiments of the present invention, and it is obvious that the described embodiments are some, but not all embodiments of the present invention. All other embodiments, which can be obtained by a person skilled in the art without any inventive step based on the embodiments of the present invention, are within the scope of the present invention. Thus, the following detailed description of the embodiments of the present invention, presented in the figures, is not intended to limit the scope of the invention, as claimed, but is merely representative of selected embodiments of the invention.

Embodiment 1, specifically referring to fig. 1, a cable reel dresser includes a workbench 1, a crane 6, an iron-wood tray 9 and a hydraulic station 14, wherein the iron-wood tray 9 is placed on the upper surface of the workbench 1, the iron-wood tray 9 is fixed on the upper surface of the workbench 1 through a positioning mechanism 10, the positioning mechanism 10 is fixed on the workbench 1 in a left-right sliding manner, a support frame is fixedly arranged on the workbench 1, a vertical dressing mechanism 8 capable of moving left and right is arranged on the support frame, a plurality of cushion blocks 11 padded below the iron-wood tray 9 are arranged on the upper surface of the workbench 1 near the right end, two limiting mechanisms 12 for limiting the edge of the iron-wood tray 9 in an upward lifting manner are arranged on the upper surface of the workbench 1 near the right end, a horizontal dressing mechanism 13 for dressing the iron-wood tray 9 in the horizontal direction is arranged on the upper surface of the workbench 1 near the right end, a lifting machine 6 for lifting the iron and wood disc 9 is fixedly arranged on the right end face of the support frame close to the upper end, a hanging clamp 5 is hung at the end part of the lifting machine 6 through a lifting rope, a hydraulic station 14 for controlling the vertical trimming mechanism 8 and the horizontal trimming mechanism 13 to trim is arranged on the right end face of the support frame close to the lower end, the part of the iron and wood disc 9 to be trimmed is rotated to the right side, a cushion block 11 is padded at the lower end of the iron and wood disc 9, the vertical trimming mechanism 8 is controlled by the hydraulic station 14 to press down or pull up the edge of the iron and wood disc 9 to trim the edge of the iron and wood disc 9 when the edge is bent up and down, the horizontal trimming mechanism 13 of the hydraulic station 14 presses the edge of the iron and wood disc 9 inwards or pulls outwards to trim the roundness of the outer edge of the iron and wood disc 9, the lifting machine 6 lifts the iron and wood disc 9, manual operation is not needed, time and labor are saved, greatly reducing the labor amount, saving the labor cost and leading the finishing of the iron-wood plate 9 to be easier and more convenient.

Referring to fig. 1, the supporting frame includes two vertical rods 2 fixed on the upper surface of a workbench 1 near to the left and right ends, the upper ends of the two vertical rods 2 are fixedly connected through a cross rod 4, a sliding sleeve 7 capable of moving left and right is sleeved on the cross rod 4, the lower end of the sliding sleeve 7 is fixedly connected with a vertical trimming mechanism 8, the sliding sleeve 7 capable of moving left and right drives the vertical trimming mechanism 8 to move left and right, a movable hydraulic rod 3 is fixedly connected to the left end of the sliding sleeve 7, one end of the movable hydraulic rod 3 is fixedly connected with the left vertical rod 2, the sliding sleeve 7 is driven to move left and right by the extension of the movable hydraulic rod 3, a hydraulic station 14 is fixedly arranged at the right end of the workbench 1, the hydraulic station 14 is respectively connected with the movable hydraulic rod 3, the vertical trimming mechanism 8 and a horizontal trimming mechanism 13 through hydraulic pipes, and the hydraulic station 14 realizes the left and right positions of the movable hydraulic rod 3, the horizontal trimming mechanism 13 through hydraulic pipes, Control of vertical trimming mechanism 8 and horizontal trimming mechanism 13.

Specifically, referring to fig. 2, the workbench 1 includes a supporting beam 110, supporting plates 130 are fixedly disposed on the front and rear sides of the supporting beam 110, a abdicating groove 120 matched with the positioning mechanism 10 is disposed at a left side position between the supporting plate 130 and the supporting beam 110, a roller 140 is disposed at the lower end of the workbench 1, the supporting of the iron-wood plate 9 is achieved through the supporting plate 130, and the disposed roller 140 facilitates the movement of the whole workbench 1.

Specifically referring to fig. 3, the limiting mechanism 12 includes a guide sleeve 123, the guide sleeve 123 is fixed at the lower end of the support plate 130, the movable rod 122 is vertically inserted into the center of the guide sleeve 123, the upper end of the movable rod 122 penetrates through the support plate 130 to be fixedly provided with a stop rod 121, the lower end of the movable rod 122 is provided with a stop ring 124, the movable rod 122 is used to control the stop rod 121 to ascend and descend, and the metal plate 9 is conveniently limited when in use and retracted when not in use.

Specifically, referring to fig. 4, an outer ring 92 is disposed on an outer edge of the ironwood disc 9, a ferrule 91 is disposed in the center of the ironwood disc 9, a vertical edge 921 is disposed on an outer edge of the outer ring 92, a transverse edge 922 is disposed at the bottom of the outer ring 92, the ironwood disc 9 is positioned and placed on the positioning mechanism 10 through the ferrule 91, and the outer ring 91 is trimmed through adjustment of the vertical edge 921 and the transverse edge 922.

Specifically, referring to fig. 5, the vertical trimming mechanism 8 includes a vertical hydraulic rod 81, a trimming block 82 is fixedly disposed at the lower end of the top rod of the vertical hydraulic rod 81, and the trimming block 82 is controlled by the vertical hydraulic rod 81 to press down or pull up the edge of the vertical edge 921.

Specifically, referring to fig. 6, the horizontal trimming mechanism 13 includes a horizontal hydraulic rod 133, a baffle 132 is fixedly disposed at a left end of a top rod of the horizontal hydraulic rod 133, a trimming hook 131 is fixedly disposed at a left end surface of the baffle 132, and the horizontal hydraulic rod 133 controls the baffle 132 to extrude the edge of the ironwood tray 9 or controls the trimming hook 131 to pull the edge of the ironwood tray 9 outwards.

Specifically, referring to fig. 7, the positioning mechanism 10 includes a sliding seat 102, a sliding slot 104 disposed at a lower end of the sliding seat 102 and engaged with the supporting beam 110, a positioning post 103 fixedly disposed at an upper end of the sliding seat 102, and a locking screw 101 screwed on one side of the sliding seat 102, wherein the positioning post 103 is moved by the sliding seat 102 to facilitate positioning adjustment during trimming according to different diameters of ironwood discs 9, and the sliding seat 102 is fixed by the locking screw 101.

The working principle is that when the ironwood disc 9 is trimmed, the ironwood disc 9 is lifted by the lifting machine 6 and the hanging clamp 5 and clamped on the positioning column 103, the portion, needing to be trimmed, of the ironwood disc 9 is rotated to the right side, the cushion block 11 is padded at the lower end of the ironwood disc 9, the vertical hydraulic rod 81 is driven by the hydraulic station 14 to control the trimming block 82 to be pressed on the transverse edge 922 of the outer ring 92 to trim the outer ring, the stop rod 121 is pulled out to be stopped above the outer ring 92, the trimming block 82 is hung on the lower side of the outer ring 92, the hydraulic rod 81 is driven by the hydraulic station 14 to control the trimming block 82 to be pulled upwards to trim the outer ring 92, the horizontal hydraulic rod 133 is driven by the hydraulic station 14 to control the baffle 132 to squeeze the edge of the outer ring 92 inwards trim the edge of the outer ring 92, the trimming hook 131 is hung on the outer ring 92, and the horizontal hydraulic rod 133 is driven by the hydraulic station 14 to pull the trimming hook 131 to trim the outer ring 92 outwards.

The device obtained by the design can basically meet the requirements of time and labor saving, trimming cost reduction and easy and convenient trimming of the existing iron-wood disc for the shaft disc, but the designer further improves the device according to the aim of further improving the functions of the device.

The above description is only a preferred embodiment of the present invention and is not intended to limit the present invention, and various modifications and changes may be made by those skilled in the art. Any modification, equivalent replacement, or improvement made within the spirit and principle of the present invention should be included in the protection scope of the present invention.