阅读说明：本技术 一种基于物联网的出卷稳定的纺织收卷装置 (Stable weaving coiling mechanism of going out to roll up based on thing networking ) 是由 葛汉清 于 2021-10-13 设计创作，主要内容包括：本发明公开了一种基于物联网的出卷稳定的纺织收卷装置,包括纺织收卷装置和智能纺织收卷系统,所述纺织收卷装置包括底座,所述底座的上端固定连接有平台,所述底座的左侧固定连接有两组角铁,一组所述角铁的外侧螺纹连接有滑动机构,所述滑动机构的输出端固定连接有入料辊,所述底座的右侧设置有支座,所述支座的上端设置有滑轨,所述支座的一侧固定连接有移动机构,所述移动机构的输出端固定连接有安装架,所述安装架与滑轨滑动连接,所述安装架的一侧固定连接有转动机构,所述转动机构的上端固定连接有收料辊,所述收料辊位于安装架的上端中间位置,本发明,具有实用性强和智能调节收卷应力和倾斜的特点。(The invention discloses a stable unwinding textile winding device based on the Internet of things, which comprises a textile winding device and an intelligent textile winding system, wherein the textile winding device comprises a base, the upper end of the base is fixedly connected with a platform, the left side of the base is fixedly connected with two groups of angle irons, the outer sides of one group of angle irons are in threaded connection with a sliding mechanism, the output end of the sliding mechanism is fixedly connected with a feeding roller, the right side of the base is provided with a support, the upper end of the support is provided with a slide rail, one side of the support is fixedly connected with a moving mechanism, the output end of the moving mechanism is fixedly connected with an installation frame, the installation frame is in sliding connection with the slide rail, one side of the installation frame is fixedly connected with a rotating mechanism, the upper end of the rotating mechanism is fixedly connected with a material receiving roller, and the material receiving roller is positioned in the middle position of the upper end of the installation frame, the intelligent rolling device has the advantages of being high in practicability and capable of intelligently adjusting rolling stress and inclination.)

1. The utility model provides a stable weaving coiling mechanism of going out a book based on thing networking, includes weaving coiling mechanism and intelligent weaving winding system, its characterized in that: the textile winding device comprises a base (1), wherein a platform (14) is fixedly connected to the upper end of the base (1), two groups of angle iron (6) are fixedly connected to the left side of the base (1), a sliding mechanism (7) is in threaded connection with the outer side of the angle iron (6), an input roller (8) is fixedly connected to the output end of the sliding mechanism (7), a support (2) is arranged on the right side of the base (1), a sliding rail (23) is arranged at the upper end of the support (2), a moving mechanism (5) is fixedly connected to one side of the support (2), a mounting frame (4) is fixedly connected to the output end of the moving mechanism (5), the mounting frame (4) is in sliding connection with the sliding rail (23), a rotating mechanism (3) is fixedly connected to one side of the mounting frame (4), and a material receiving roller (20) is fixedly connected to the upper end of the rotating mechanism (3), the material receiving roller (20) is positioned in the middle of the upper end of the mounting frame (4);

A detection bracket (9) is fixedly connected to the left side of the upper end of the base (1), a camera (10) is fixedly connected to the upper end of the detection bracket (9), the right side of the upper end of the base (1) is fixedly connected with an angle bracket (15), the upper end of the angle bracket (15) is fixedly connected with a lifting mechanism (16), the lower end of the lifting mechanism (16) is fixedly connected with a pressing block (17), both sides of the upper end of the base (1) are provided with guide rails (22), two sides of the base (1) are fixedly connected with four groups of baffles (12), the upper ends of the four groups of baffles (12) are fixedly connected with adjusting mechanisms (11), the output end of the adjusting mechanism (11) is fixedly connected with an induction seat (13), the induction seat (13) is connected with a guide rail (22) in a sliding way, an induction spring (19) is fixedly connected inside the induction seat (13), and an induction block (18) is fixedly connected to the other end of the induction spring (19);

the intelligent textile winding system comprises an intelligent winding control module, an intelligent fabric detection module, an intelligent position adjustment module and a fabric tension adjustment module, wherein the intelligent winding control module, the intelligent fabric detection module, the intelligent position adjustment module and the fabric tension adjustment module are respectively and electrically connected;

The intelligent winding control module comprises a data recording module, a data calculating module, a logic operation module, a time control module and a far-end control module, wherein the far-end control module comprises a position adjusting control unit and a fabric tension control unit;

the intelligent fabric detection module comprises a size detection module, a pressure detection module and a tail edge detection module;

the intelligent position adjusting module comprises a feeding roller adjusting module, a receiving roller adjusting module and an induction seat adjusting module;

the fabric tension adjusting module comprises a rotating speed adjusting module and a height adjusting module;

the size detection module and the tail edge detection module are both electrically connected with the camera (10), the pressure detection module is electrically connected with the induction spring (19), the feeding roller adjusting module is electrically connected with the sliding mechanism (7), the receiving roller adjusting module is electrically connected with the moving mechanism (5), the induction seat adjusting module is electrically connected with the adjusting mechanism (11), the rotating speed adjusting module is electrically connected with the rotating mechanism (3), and the height adjusting module is electrically connected with the lifting mechanism (16).

2. The stable weaving coiling mechanism of going out of book based on thing networking of claim 1 characterized in that: the data recording module is used for recording various data detected in real time and simultaneously comprises fixed data preset by the system, the data calculating module is used for calculating the data in the data recording submodule, the logic operation module is used for analyzing the calculated result and determining whether the position and the tension need to be adjusted or not, the time control module is used for controlling the time interval of the rotating speed adjustment of the material receiving roller (20), the position adjustment control unit is used for controlling the operation of the intelligent position adjustment module, the fabric tension control unit is used for controlling the operation of the fabric tension adjustment module, the size detection module is used for collecting the size information of the fabric, the pressure detection module is used for collecting the fabric deviation information, the tail edge detection module is used for detecting whether the fabric reaches the tail edge or not, and the material feeding roller adjustment module is used for controlling the front and back position adjustment of the material feeding roller (8), the material receiving roller adjusting module is used for controlling the front and rear position adjustment of the material receiving roller (20), the induction seat adjusting module is used for adjusting the position of the induction seat (13) according to the width of the fabric in an initial state, the rotating speed adjusting module is used for adjusting the rotating speed of material receiving of the material receiving roller (20) so as to ensure the stability of fabric rolling, and the height adjusting module is used for adjusting the height of the pressing block (17) so as to ensure the stability of tail edge rolling.

3. The stable weaving coiling mechanism of going out of book based on thing networking of claim 2, characterized in that: the operation of the intelligent textile winding system comprises the following steps:

s1, fixing one end of the fabric on a material receiving roller (20), ensuring that the fabric is in the middle position, and starting an intelligent textile winding system to start winding the fabric;

s2, collecting the size information of the fabric by using a size detection module, adjusting the positions of the induction seats (13) on the two sides by using an induction seat adjustment module according to the size information of the fabric, collecting the pressure information of the fabric on the induction block (18) in real time by using a pressure detection module, collecting the tail edge information of the fabric by using a tail edge detection module, and simultaneously storing the tail edge information of the fabric and the initial preset data of the system in a data recording module;

s3, calculating the data in the data recording module by using the data calculating module, determining the real-time rotating speed of the receiving roller (20), and simultaneously determining the time interval for adjusting the rotating speed;

s4, calculating the inclination grade of the fabric by using a data calculation module according to the collected pressure information of the induction block (18) along with the winding of the fabric;

s5, judging whether the tension of the fabric and the inclination state of the fabric need to be adjusted by using the logic operation module, if not, normally operating the intelligent textile winding system, if the tension of the fabric needs to be adjusted, controlling the rotating speed of the material receiving roller (20) by using the fabric tension control unit to adjust the rotating speed of the material receiving roller so as to adjust the tension of the fabric, and if the inclination state of the fabric needs to be adjusted, controlling the intelligent position adjustment module to adjust the positions of the material feeding roller (8) and the material receiving roller (20) by using the position adjustment control unit;

S6, when the fabric is rolled to the tail edge, the lifting mechanism (16) is controlled to descend by the height adjusting module according to the collected tail edge information, so that the pressing block (17) presses the fabric, and the final tail edge rolling is completed;

and S7, repeating the steps S1-S6, and finishing the winding work of all cloth materials.

4. The stable weaving coiling mechanism of going out of book based on thing networking of claim 3, characterized in that: the data acquisition method in step S2 is as follows:

s61, collecting the size information of the fabric by using a size detection module and simultaneously using a markIndicating width of fabric by marksRepresenting thickness data of the fabric;

s62, two induction seats (13) on the same guide rail (22) are used as a group, the distance between the two induction seats (13) is set according to the width information of the fabric, the pressure of the fabric on the induction blocks (18) at four positions is ensured to be equal, and marks are usedRepresenting the pressure values to which the sensing block (18) is subjected in the initial state at four positions;

the pressure detection module is used for collecting the pressure information of the fabric on the induction blocks (18) in real time, the two groups of induction seats (13) are numbered simultaneously, and the pressures of the two induction blocks (18) on the left side are marked according to the running direction of the fabric Andindicating that the pressure of the two sensing blocks (18) on the right side are respectively markedAndis shown byInAndis positioned at the rear end of the base (1);

s63, acquiring tail edge information of the fabric by using a tail edge detection module, and determining that the fabric edge in the middle of the camera (10) is the tail edge when the fabric is not scanned on the left side in the range of the camera (10) by the intelligent textile winding system;

s64, when the fabric is wound, which is set by the intelligent textile winding system, the initial rotating speed of the material collecting roller (20) isThe radius of the material receiving roller (20) is；

Through setting the parameters of the acquired data, the quantification of subsequent calculation and analysis is facilitated.

5. The stable weaving coiling mechanism of going out of book based on thing networking of claim 4, characterized in that: the method for determining the real-time rotating speed of the material receiving roller (20) in the step S3 is as follows:

setting the real-time rotation speed of the material receiving roller (20) to beThe value is determined by:

whereinIndicating the rotation speed before adjustment, and setting the time interval between two adjustments asThe value is determined by the following formula:

through setting up the rule and the time interval of receiving material roller (20) rotational speed adjustment, can be under the incessant circumstances that increases of surface fabric rolling diameter, tension when the rolling of intelligent adjustment surface fabric guarantees that the tensile force of rolling is moderate.

6. The stable weaving coiling mechanism of going out of book based on thing networking of claim 5, characterized in that: the method for judging the fabric inclination level in step S4 is as follows:

s81, when、、、Are all less thanWhen the tensile force of the fabric is small, the inclination grade of the fabric cannot be judged, and the tensile force of the fabric needs to be adjusted;

s82, when、、、Any one value is greater thanMeanwhile, the inclination grade of the fabric can be judged;

the intelligent textile winding system divides the inclination grade of the fabric into three grades, namely I grade, II grade and III grade, wherein:

s821 whenOrWhen the fabric is in use, the fabric basically has no inclination, the inclination grade is I grade, and the adjustment is not needed;

s822, whenOrWhen the fabric is slightly inclined, the inclination grade is II grade, and one position of the feeding roller (8) and the receiving roller (20) needs to be adjusted according to the situation;

s823, whenOrWhen the inclination degree of the fabric is III level, the feeding roller (8) and the receiving roller (20) need to be adjusted at the same time;

through the setting to different slope grades, can confirm whether to correct the surface fabric of rolling according to the condition.

7. The stable weaving coiling mechanism of going out of book based on thing networking of claim 6, characterized in that: the method for adjusting the fabric tension in the steps S5 and S82 is as follows:

If the tension of the fabric is too low, the rotating speed is slow, and the rotating speed of the material receiving roller (20) needs to be properly increased, and a mark for adjusting the rotating speed is setThe value is determined by the following formula:

at the same time handleAs a basis for next adjustment of the rotational speed of the take-up roll (20) and recalculating the time intervals in the time control module;

the rotating speed of the material receiving roller (20) is adjusted by a compensation method, so that the tension of the fabric during winding can be properly increased, and the winding stability is ensured.

8. The stable weaving coiling mechanism of going out of book based on thing networking of claim 7, characterized in that: the method for adjusting the inclined state of the fabric in the steps S5, S822 and S823 is as follows:

s101, when the inclination grade is II grade, anddescription of the feed rollers (8)The inclination of the fabric is greatly influenced, and the position of the feeding roller (8) only needs to be adjusted, and the feeding roller (8) is driven at a certain speed at the moment, so that the fabric is enabled to be inclinedAndthe end with the larger middle pressure is moved to the end with the smaller pressure untilAndwhen the pressure values are equal, stopping moving;

s102, when the inclination grade is II grade, andwhen the material receiving roller (20) has a large influence on the inclination of the fabric, the position of the material receiving roller (20) is only required to be adjusted, and the material receiving roller (20) is driven to rotate at a certain speed to enable the fabric to move from the material receiving roller (20) to the material receiving roller Andthe end with the larger middle pressure is moved to the end with the smaller pressure untilAndwhen the pressure values are equal, stopping moving;

s103, when the inclination grade is III grade, the feeding roller (8) and the receiving roller need to be adjusted simultaneouslyA roller (20) in which the feed roller (8) moves in a direction fromAndthe end with larger middle pressure is moved to the end with smaller pressure, and the moving direction of the material receiving roller (20) is from the end with larger middle pressure to the end with smaller pressureAndthe end with the larger middle pressure is moved to the end with the smaller pressure untilAndandandwhen the pressure values are equal, the movement is stopped.

Technical Field

The invention relates to the technical field of fabric winding, in particular to a stable unwinding and winding textile winding device based on the Internet of things.

Background

The textile machine is called as a spinning machine, a weaving machine, a cotton spinning machine and the like, is a tool for processing raw materials such as threads, silks, hemp and the like into silk threads and then weaving the silk threads into the fabric, along with the continuous development of the technology, the informatization level of the textile industry is continuously improved, the digitization, networking and intelligent processes are continuously accelerated, new technologies such as internet of things, cloud computing, big data and the like gradually permeate into each link of the production of the textile industry, the operation efficiency of the industry is greatly improved, the fabric is rapidly produced in batches through the industrialization of the internet of things at present, the fabric is easy to incline during winding due to fast paced production, the fabric is arranged in a roller in a messy way, the fabric is also wrinkled during serious conditions, the quality of the fabric is influenced, if the fabric is wound again, the efficiency of material collection is greatly reduced, the manual participation cannot meet the requirement of fast paced winding production, and meanwhile, the tail edge of the fabric is loosened when the fabric is finished quickly, the outer end of the winding is relatively loose, and the whole winding is inconvenient to package, so that the textile winding device which is high in design practicability and stable in unwinding based on the Internet of things and is capable of intelligently adjusting the winding stress and inclination is necessary.

Disclosure of Invention

The invention aims to provide a textile winding device with stable unwinding based on the Internet of things, and aims to solve the problems in the background technology.

In order to solve the technical problems, the invention provides the following technical scheme: the utility model provides a stable weaving coiling mechanism of going out a book based on thing networking, includes weaving coiling mechanism and intelligent weaving winding system, its characterized in that: weaving coiling mechanism includes the base, the upper end fixedly connected with platform of base, two sets of angle irons of left side fixedly connected with of base, it is a set of the outside threaded connection of angle iron has slide mechanism, slide mechanism's output fixedly connected with feeding roller, the right side of base is provided with the support, the upper end of support is provided with the slide rail, one side fixedly connected with moving mechanism of support, moving mechanism's output fixedly connected with mounting bracket, mounting bracket and slide rail sliding connection, one side fixedly connected with slewing mechanism of mounting bracket, slewing mechanism's upper end fixedly connected with receipts material roller, it is located the upper end intermediate position of mounting bracket to receive the material roller.

According to the technical scheme, base upper end left side fixedly connected with detects the support, the upper end fixedly connected with camera of detection support, the upper end right side fixedly connected with angle frame of base, the upper end fixedly connected with elevating system of angle frame, elevating system's lower extreme fixedly connected with briquetting, the upper end both sides of base all are provided with the guide rail, four group's of both sides fixedly connected with baffle of base, four group the equal fixedly connected with guiding mechanism in upper end of baffle, guiding mechanism's output fixed connection response seat, response seat and guide rail sliding connection, the inside fixedly connected with response spring of response seat, the other end fixedly connected with response piece of response spring.

According to the technical scheme, the intelligent textile winding system comprises an intelligent winding control module, an intelligent fabric detection module, an intelligent position adjusting module and a fabric tension adjusting module, wherein the intelligent winding control module, the intelligent fabric detection module, the intelligent position adjusting module and the fabric tension adjusting module are respectively and electrically connected;

the intelligent winding control module comprises a data recording module, a data calculating module, a logic operation module, a time control module and a far-end control module, wherein the far-end control module comprises a position adjusting control unit and a fabric tension control unit;

the intelligent fabric detection module comprises a size detection module, a pressure detection module and a tail edge detection module;

the intelligent position adjusting module comprises a feeding roller adjusting module, a receiving roller adjusting module and an induction seat adjusting module;

the fabric tension adjusting module comprises a rotating speed adjusting module and a height adjusting module;

the size detection module and the tail edge detection module are both electrically connected with the camera, the pressure detection module is electrically connected with the induction spring, the feeding roller adjusting module is electrically connected with the sliding mechanism, the receiving roller adjusting module is electrically connected with the moving mechanism, the induction seat adjusting module is electrically connected with the adjusting mechanism, the rotating speed adjusting module is electrically connected with the rotating mechanism, and the height adjusting module is electrically connected with the lifting mechanism.

According to the technical scheme, the data recording module is used for recording various data detected in real time and simultaneously comprises fixed data preset by a system, the data calculating module is used for calculating data in the data recording submodule, the logic operation module is used for analyzing a calculation result and determining whether position and tension need to be adjusted or not, the time control module is used for controlling a time interval of rotating speed adjustment of a receiving roller, the position adjustment control unit is used for controlling operation of the intelligent position adjustment module, the fabric tension control unit is used for controlling operation of the fabric tension adjustment module, the size detection module is used for collecting size information of fabric, the pressure detection module is used for collecting fabric deviation information, the tail edge detection module is used for detecting whether the fabric reaches the tail edge, and the feeding roller adjustment module is used for controlling front and back position adjustment of the feeding roller, the material receiving roller adjusting module is used for controlling the front and rear position adjustment of the material receiving roller, the induction seat adjusting module is used for adjusting the position of the induction seat according to the width of the fabric in an initial state, the rotating speed adjusting module is used for adjusting the rotating speed of material receiving of the material receiving roller so as to guarantee the stability of fabric rolling, and the height adjusting module is used for adjusting the height of the pressing block so as to guarantee the stability of the tail edge during rolling.

According to the technical scheme, the operation of the intelligent textile winding system comprises the following steps:

s1, fixing one end of the fabric on a material receiving roller, ensuring that the fabric is in the middle position, and starting an intelligent textile winding system to start winding the fabric;

s2, collecting the size information of the fabric by using the size detection module, adjusting the positions of the induction seats on two sides by using the induction seat adjustment module according to the size information of the fabric, collecting the pressure information of the fabric to the induction blocks in real time by using the pressure detection module, collecting the tail edge information of the fabric by using the tail edge detection module, and simultaneously storing the tail edge information of the fabric and the initial preset data of the system in the data recording module;

s3, calculating the data in the data recording module by using the data calculating module, determining the real-time rotating speed of the receiving roller, and simultaneously determining the time interval for adjusting the rotating speed;

s4, calculating the inclination grade of the fabric by using a data calculation module according to the collected pressure information of the induction block along with the winding of the fabric;

s5, judging whether the tension of the fabric and the inclination state of the fabric need to be adjusted by using the logic operation module, if not, normally operating the intelligent textile winding system, if the tension of the fabric needs to be adjusted, controlling the rotating speed adjusting module to adjust the rotating speed of the material receiving roller by using the fabric tension control unit so as to adjust the tension of the fabric, and if the inclination state of the fabric needs to be adjusted, controlling the intelligent position adjusting module to adjust the positions of the material feeding roller and the material receiving roller by using the position adjusting control unit;

S6, when the fabric is rolled to the tail edge, the lifting mechanism is controlled to descend by the height adjusting module according to the collected tail edge information, so that the pressing block presses the fabric, and the final tail edge rolling is completed;

and S7, repeating the steps S1-S6, and finishing the winding work of all cloth materials.

According to the above technical solution, the data acquisition method in step S2 is as follows:

s61, collecting the size information of the fabric by using a size detection module and simultaneously using a markIndicating width of fabric by marksRepresenting thickness data of the fabric;

s62, taking two induction seats on the same guide rail as a group, setting the distance between the two induction seats according to the width information of the fabric, ensuring the pressure of the fabric to the induction blocks at four positions to be equal, and marking the induction seats with marksThe pressure values of the sensing blocks at four positions in the initial state are represented;

the pressure detection module is used for collecting the pressure information of the fabric to the induction block in real time,simultaneously numbering two groups of induction seats, and marking the pressures of two induction blocks on the left side according to the running direction of the fabricAndindicating that the pressure on the two sensing blocks at the right side is marked respectivelyAndis shown in whichAndis positioned at the rear end of the base;

s63, acquiring tail edge information of the fabric by using a tail edge detection module, and determining the fabric edge in the middle position of the camera as a tail edge by the intelligent textile winding system when the fabric is not scanned on the left side in the range of the camera;

S64, when the fabric is wound, which is set by the intelligent textile winding system, the initial rotating speed of the material receiving roller isThe radius of the material receiving roller is；

Through setting the parameters of the acquired data, the quantification of subsequent calculation and analysis is facilitated.

According to the technical scheme, the method for determining the real-time rotating speed of the material receiving roller in the step S3 is as follows:

setting the real-time rotation speed of the receiving roller toThe value is determined by:

whereinIndicating the rotation speed before adjustment, and setting the time interval between two adjustments asThe value is determined by the following formula:

through setting up the rule and the time interval of receiving material roller rotational speed adjustment, can be under the incessant circumstances that increases of surface fabric rolling diameter, tension when the rolling of intelligent adjustment surface fabric guarantees that the tensile force of rolling is moderate.

According to the above technical solution, the method for judging the fabric inclination level in step S4 is as follows:

s81, when、、、Are all less thanWhen the tension of the fabric is smallerThe inclination grade of the fabric cannot be judged, and the tension of the fabric needs to be adjusted;

s82, when、、、Any one value is greater thanMeanwhile, the inclination grade of the fabric can be judged;

the intelligent textile winding system divides the inclination grade of the fabric into three grades, namely I grade, II grade and III grade, wherein:

S821 whenOrWhen the fabric is in use, the fabric basically has no inclination, the inclination grade is I grade, and the adjustment is not needed;

s822, whenOrWhen the fabric is slightly inclined, the inclination grade is II grade, and one of the feeding roller and the receiving roller needs to be adjusted according to the situation;

s823, whenOrWhen the inclination degree of the fabric is III level, the feeding roller and the receiving roller need to be adjusted at the same time;

through the setting to different slope grades, can confirm whether to correct the surface fabric of rolling according to the condition.

According to the technical scheme, the fabric tension adjusting method in the steps S5 and S82 is as follows:

if the tension of the fabric is too low, the rotating speed is slow, and the rotating speed of the material receiving roller needs to be properly increased, and a mark for adjusting the rotating speed is setThe value is determined by the following formula:

at the same time handleThe rotating speed of the material receiving roller is used as the basis for adjusting the rotating speed of the material receiving roller next time, and the time interval is recalculated in the time control module;

the rotating speed of the material receiving roller is adjusted by a compensation method, so that the tension of the fabric during rolling can be properly increased, and the stability of the rolling is ensured.

According to the above technical solution, the method for adjusting the inclined state of the fabric in the steps S5, S822 and S823 is as follows:

S101, when the inclination grade is II grade, andwhen the inclined feeding roller is used, the inclination of the fabric is greatly influenced, the position of the feeding roller is only required to be adjusted, and the fabric is enabled to be arranged at a certain speed by the feeding rollerAndthe end with the larger middle pressure is moved to the end with the smaller pressure untilAndwhen the pressure values are equal, stopping moving;

s102, when the inclination grade is II grade, andwhen the material receiving roller is used, the inclination of the fabric is greatly influenced, the position of the material receiving roller is only required to be adjusted, and the material receiving roller is driven at a certain speed to enable the fabric to be pulled out of the fabric feeding deviceAndthe end with the larger middle pressure is moved to the end with the smaller pressure untilAndwhen the pressure values are equal, stopping moving;

s103, when the inclination grade is III grade, the feeding roller and the receiving roller need to be adjusted simultaneously, and the moving direction of the feeding roller is fromAndthe end with larger middle pressure is moved to the end with smaller pressure, and the moving direction of the material receiving roller is fromAndthe end with the larger middle pressure is moved to the end with the smaller pressure untilAndandandwhen the pressure values are equal, the movement is stopped.

Compared with the prior art, the invention has the following beneficial effects: according to the invention, by arranging the textile winding device and the intelligent textile winding system, the tension and the inclination degree of the fabric can be intelligently detected and adjusted in the fabric winding process, and meanwhile, the tail edge of the fabric is automatically compressed when the winding is finished, so that the stability of the whole winding process is ensured.

Drawings

The accompanying drawings, which are included to provide a further understanding of the invention and are incorporated in and constitute a part of this specification, illustrate embodiments of the invention and together with the description serve to explain the principles of the invention and not to limit the invention. In the drawings:

FIG. 1 is a schematic overall elevational view of the present invention;

FIG. 2 is an overall top schematic view of the present invention;

FIG. 3 is a schematic diagram of the relationship of the modules of the present invention;

in the figure: 1. a base; 2. a support; 3. a rotating mechanism; 4. a mounting frame; 5. a moving mechanism; 6. angle iron; 7. a sliding mechanism; 8. a feeding roller; 9. detecting the bracket; 10. a camera; 11. an adjustment mechanism; 12. a baffle plate; 13. an induction seat; 14. a platform; 15. a corner bracket; 16. a lifting mechanism; 17. briquetting; 18. an induction block; 19. an induction spring; 20. a material receiving roller; 22. a guide rail; 23. a slide rail.

Detailed Description

The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.

Referring to fig. 1-3, the present invention provides the following technical solutions: the utility model provides a stable weaving coiling mechanism of going out a book based on thing networking, includes weaving coiling mechanism and intelligent weaving winding system, its characterized in that: the textile winding device comprises a base 1, a platform 14 is fixedly connected to the upper end of the base 1, two groups of angle irons 6 are fixedly connected to the left side of the base 1, a sliding mechanism 7 is in threaded connection with the outer side of one group of angle irons 6, a feeding roller 8 is fixedly connected to the output end of the sliding mechanism 7, a support 2 is arranged on the right side of the base 1, a sliding rail 23 is arranged at the upper end of the support 2, a moving mechanism 5 is fixedly connected to one side of the support 2, an installation frame 4 is fixedly connected to the output end of the moving mechanism 5, the installation frame 4 is in sliding connection with the sliding rail 23, a rotating mechanism 3 is fixedly connected to one side of the installation frame 4, a material receiving roller 20 is fixedly connected to the upper end of the rotating mechanism 3, the material receiving roller 20 is located in the middle position of the upper end of the installation frame 4, a detection support 9 is fixedly connected to the left side of the upper end of the base 1, a camera 10 is fixedly connected to the right side of the upper end of the base 1, the upper end of the angle frame 15 is fixedly connected with a lifting mechanism 16, the lower end of the lifting mechanism 16 is fixedly connected with a pressing block 17, two sides of the upper end of the base 1 are respectively provided with a guide rail 22, two sides of the base 1 are fixedly connected with four groups of baffles 12, the upper ends of the four groups of baffles 12 are respectively fixedly connected with an adjusting mechanism 11, the output end of the adjusting mechanism 11 is fixedly connected with an induction seat 13, the induction seat 13 is in sliding connection with the guide rails 22, an induction spring 19 is fixedly connected inside the induction seat 13, the other end of the induction spring 19 is fixedly connected with an induction block 18, the tension and the inclination degree of the fabric can be intelligently detected and adjusted in the fabric winding process through the arrangement of a textile winding device and an intelligent textile winding system, and meanwhile, when the winding process is finished, the tail edge of the fabric is automatically pressed, so that the stability of the whole winding process is ensured;

The intelligent textile winding system comprises an intelligent winding control module, an intelligent fabric detection module, an intelligent position adjustment module and a fabric tension adjustment module, wherein the intelligent winding control module, the intelligent fabric detection module, the intelligent position adjustment module and the fabric tension adjustment module are respectively and electrically connected;

the intelligent winding control module comprises a data recording module, a data calculating module, a logic operation module, a time control module and a far-end control module, wherein the far-end control module comprises a position adjusting control unit and a fabric tension control unit;

the intelligent fabric detection module comprises a size detection module, a pressure detection module and a tail edge detection module;

the intelligent position adjusting module comprises a feeding roller adjusting module, a receiving roller adjusting module and an induction seat adjusting module;

the fabric tension adjusting module comprises a rotating speed adjusting module and a height adjusting module;

the size detection module and the tail edge detection module are electrically connected with the camera 10, the pressure detection module is electrically connected with the induction spring, the feeding roller adjusting module is electrically connected with the sliding mechanism 7, the receiving roller adjusting module is electrically connected with the moving mechanism 5, the induction seat adjusting module is electrically connected with the adjusting mechanism 11, the rotating speed adjusting module is electrically connected with the rotating mechanism 3, and the height adjusting module is electrically connected with the lifting mechanism 16;

The data recording module is used for recording various data detected in real time and simultaneously comprises fixed data preset by the system, the data calculating module is used for calculating data in the data recording submodule, the logic operation module is used for analyzing a calculation result and determining whether position and tension need to be adjusted or not, the time control module is used for controlling the time interval of rotating speed adjustment of the material receiving roller 20, the position adjustment control unit is used for controlling the operation of the intelligent position adjustment module, the fabric tension control unit is used for controlling the operation of the fabric tension adjustment module, the size detection module is used for collecting size information of fabric, the pressure detection module is used for collecting fabric deviation information, the tail edge detection module is used for detecting whether the fabric reaches the tail edge, the material feeding roller adjustment module is used for controlling the front and back position adjustment of the material feeding roller 8, and the material receiving roller adjustment module is used for controlling the front and back position adjustment of the material receiving roller 20, the induction seat adjusting module is used for adjusting the position of the induction seat 13 according to the width of the fabric in an initial state, the rotating speed adjusting module is used for adjusting the rotating speed of material receiving of the material receiving roller 20 so as to ensure the stability of fabric winding, and the height adjusting module is used for adjusting the height of the pressing block 17 so as to ensure the stability of tail edge winding;

The operation of the intelligent textile winding system comprises the following steps:

s1, fixing one end of the fabric on the material receiving roller 20, ensuring that the fabric is in the middle position, and starting an intelligent textile winding system to start winding the fabric;

s2, collecting the size information of the fabric by using the size detection module, adjusting the positions of the induction seats 13 on the two sides by using the induction seat adjustment module according to the size information of the fabric, collecting the pressure information of the fabric on the induction block 18 in real time by using the pressure detection module, collecting the tail edge information of the fabric by using the tail edge detection module, and simultaneously storing the tail edge information of the fabric and the initial preset data of the system in the data recording module;

s3, calculating the data in the data recording module by using the data calculating module, determining the real-time rotating speed of the receiving roller 20, and simultaneously determining the time interval for adjusting the rotating speed;

s4, calculating the inclination grade of the fabric by using a data calculation module according to the collected pressure information of the induction block 18 along with the winding of the fabric;

s5, judging whether the tension of the fabric and the inclination state of the fabric need to be adjusted by using the logic operation module, if not, normally operating the intelligent textile winding system, if the tension of the fabric needs to be adjusted, controlling the rotating speed adjusting module by using the fabric tension control unit to adjust the rotating speed of the material receiving roller 20 so as to adjust the tension of the fabric, and if the inclination state of the fabric needs to be adjusted, controlling the intelligent position adjusting module by using the position adjusting control unit to adjust the positions of the material feeding roller 8 and the material receiving roller 20;

S6, when the fabric is rolled to the tail edge, controlling the lifting mechanism 16 to descend by using the height adjusting module according to the collected tail edge information, so that the pressing block 17 presses the fabric, and the final tail edge rolling is completed;

s7, repeating the steps S1-S6 to finish the winding work of all cloth materials;

the data acquisition method in step S2 is as follows:

s61, collecting the size information of the fabric by using a size detection module and simultaneously using a markIndicating width of fabric by marksRepresenting thickness data of the fabric;

s62, using two induction seats 13 on the same guide rail 22 as a group, setting the distance between the two induction seats 13 according to the width information of the fabric, ensuring the pressure of the fabric to the induction blocks 18 at four positions to be equal, and using marksIndicating the pressure values to which the sensing block 18 is subjected in the initial state;

the pressure detection module is used for collecting the pressure information of the fabric on the induction blocks 18 in real time, the two groups of induction seats 13 are numbered simultaneously, and the pressure on the two induction blocks 18 on the left side is marked according to the running direction of the fabricAndindicating that the pressure applied to the right two sensing blocks 18 is marked respectivelyAndis shown in whichAndis positioned at the rear end of the base 1;

s63, acquiring tail edge information of the fabric by using a tail edge detection module, and determining that the fabric edge in the middle of the camera 10 is the tail edge when the fabric is not scanned on the left side in the range of the camera 10 by the intelligent textile winding system;

S64, when the fabric is wound, which is set by the intelligent textile winding system, the initial rotating speed of the material collecting roller 20 isThe radius of the material receiving roller 20 is；

The acquired data parameters are set, so that the subsequent calculation and the quantification of analysis are facilitated;

the method for determining the real-time rotation speed of the material receiving roller 20 in the step S3 is as follows:

setting the real-time rotation speed of the take-up roll 20 toThe value is determined by:

whereinIndicating the rotation speed before adjustment, and setting the time interval between two adjustments asThe value is determined by the following formula:

by setting the regulation rule and the time interval of the rotating speed regulation of the material receiving roller 20, the tension of the fabric during winding can be intelligently regulated under the condition that the winding diameter of the fabric is continuously increased, and the moderate winding tension is ensured;

the method for judging the fabric inclination level in step S4 is as follows:

s81, when、、、Are all less thanWhen the tensile force of the fabric is small, the inclination grade of the fabric cannot be judged, and the tensile force of the fabric needs to be adjusted;

s82, when、、、Any one value is greater thanMeanwhile, the inclination grade of the fabric can be judged;

the intelligent textile winding system divides the inclination grade of the fabric into three grades, namely I grade, II grade and III grade, wherein:

s821 whenOrWhen the fabric is in use, the fabric basically has no inclination, the inclination grade is I grade, and the adjustment is not needed;

S822, whenOrWhen the fabric is slightly inclined, the inclination grade is II grade, and one of the feeding roller 8 and the receiving roller 20 needs to be adjusted according to the situation;

s823, whenOrWhen the inclination degree of the fabric is III level, the feeding roller 8 and the receiving roller 20 need to be adjusted at the same time;

whether the rolled fabric is corrected or not can be determined according to conditions by setting different inclination grades;

the method of fabric tension adjustment in steps S5 and S82 is as follows:

if the tension of the fabric is too low, the rotation speed is slow, and it is necessary to increase the rotation speed of the take-up roll 20 appropriately to set a mark for adjusting the rotation speedThe value is determined by the following formula:

at the same time handleAs a basis for next adjustment of the rotation speed of the receiving roll 20 and recalculating the time interval in the time control module;

the tension of the fabric during winding can be properly increased by adjusting the rotating speed of the material receiving roller 20 by a compensation method, so that the winding stability is ensured;

the adjustment method of the inclined state of the fabric in the steps S5, S822 and S823 is as follows:

s101, when the inclination grade is II grade, andwhen the fabric is inclined, the inclination of the fabric is greatly influenced by the feeding roller 8, and the position of the feeding roller 8 is only required to be adjusted, so that the fabric is made by the feeding roller 8 at a certain speed Andthe end with the larger middle pressure is moved to the end with the smaller pressure untilAndwhen the pressure values are equal, stopping moving;

s102, when the inclination grade is II grade, anddescription of the inventionThe inclination of the material roller 20 to the fabric is greatly influenced, and the position of the material receiving roller 20 only needs to be adjusted, and at the moment, the material receiving roller 20 is driven to rotate at a certain speed, so that the fabric can be fed from the material receiving roller 20Andthe end with the larger middle pressure is moved to the end with the smaller pressure untilAndwhen the pressure values are equal, stopping moving;

s103, when the inclination grade is III grade, the feeding roller 8 and the receiving roller 20 need to be adjusted simultaneously, and the moving direction of the feeding roller 8 is fromAndthe end with larger middle pressure is moved to the end with smaller pressure, and the moving direction of the material receiving roller 20 is from the end with larger middle pressure to the end with smaller pressureAndthe end with the larger middle pressure is moved to the end with the smaller pressure untilAndandandwhen the pressure values are equal, the movement is stopped.

It is noted that, herein, relational terms such as first and second, and the like may be used solely to distinguish one entity or action from another entity or action without necessarily requiring or implying any actual such relationship or order between such entities or actions. Also, the terms "comprises," "comprising," or any other variation thereof, are intended to cover a non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements does not include only those elements but may include other elements not expressly listed or inherent to such process, method, article, or apparatus.

Finally, it should be noted that: although the present invention has been described in detail with reference to the foregoing embodiments, it will be apparent to those skilled in the art that changes may be made in the embodiments and/or equivalents thereof without departing from the spirit and scope of the invention. Any modification, equivalent replacement, or improvement made within the spirit and principle of the present invention should be included in the protection scope of the present invention.