阅读说明：本技术 抛光治具、抛光治具组件及滚抛机 (Polishing jig, polishing jig assembly and roll polishing machine ) 是由 张世龙 于 2021-09-02 设计创作，主要内容包括：本申请实施例公开一种抛光治具、抛光治具组件及滚抛机,抛光治具包括第一壳体和第二壳体,第二壳体与第一壳体相连接；第一壳体和第二壳体共同围成一抛光腔室,抛光腔室具有第一开口和第二开口,两个抛光治具能够相对接,以使相邻的两个抛光腔室通过第一开口和第二开口相连通；其中,所述第一开口和所述第二开口的尺寸被设计为限制置于所述抛光腔室内的被抛光件从所述抛光腔室内脱出,且允许磨料在相邻的所述抛光腔室之间窜动。(The embodiment of the application discloses a polishing jig, a polishing jig assembly and a roll polishing machine, wherein the polishing jig comprises a first shell and a second shell, and the second shell is connected with the first shell; the first shell and the second shell jointly enclose a polishing chamber, the polishing chamber is provided with a first opening and a second opening, and the two polishing jigs can be butted so that the two adjacent polishing chambers are communicated through the first opening and the second opening; wherein the first opening and the second opening are sized to limit a polished piece placed in the polishing chamber from escaping from the polishing chamber and to allow abrasive to float between adjacent polishing chambers.)

1. A polishing jig, comprising:

a first housing; and

the second shell is connected with the first shell; the first shell and the second shell jointly enclose a polishing chamber, the polishing chamber is provided with a first opening and a second opening, and the two polishing jigs can be butted so as to enable the two adjacent polishing chambers to be communicated through the first opening and the second opening;

wherein the first opening and the second opening are sized to limit a polished piece placed in the polishing chamber from escaping from the polishing chamber and to allow abrasive to float between adjacent polishing chambers.

2. The polishing jig of claim 1, wherein the first opening and the second opening are the same shape; and/or the presence of a gas in the gas,

the first opening and the second opening are both circular.

3. The polishing jig of claim 2, wherein the polished member has a rectangular plate-like structure;

the diameters of the first opening and the second opening are smaller than the width of the polished piece and larger than the grain diameter of the abrasive.

4. The polishing jig of claim 1, further comprising a seal member sealed at a junction of the first housing and the second housing.

5. The polishing jig of claim 1, further comprising a locking member locked to the first housing and the second housing.

6. The polishing jig of claim 1, wherein the first housing has a first inner side wall, the second housing has a second inner side wall, and a wear-resistant layer is attached to the first inner side wall and/or the second inner side wall.

7. The polishing jig according to any one of claims 1 to 6, wherein the first housing and the second housing are identical in structure.

8. The polishing jig of claim 7, wherein the first housing and the second housing each have a curved surface structure;

the polishing chamber is partially ellipsoidal.

9. A polishing jig assembly, comprising:

a plurality of polishing jigs according to any one of claims 1 to 8, wherein the polishing jigs are butted, and two adjacent polishing chambers are communicated through the first opening and the second opening.

10. The polishing tool assembly of claim 9, wherein the first and second openings at the two ends of the polishing tool assembly are further capped with end caps.

11. A barrel polishing machine comprising the polishing jig assembly according to claim 9 or 10.

Technical Field

The embodiment of the application relates to the technical field of polishing, in particular to a polishing jig, a polishing jig assembly and a roll polishing machine.

Background

The tumbling machine is a device which puts a large amount of steel balls, lime and abrasive materials in an inclined pot-shaped roller, and when the roller rotates, the steel balls and the abrasive materials and the like randomly roll and collide in the roller so as to remove convex edges on the surface of a polished piece and reduce the surface roughness.

The polishing jig is used for accommodating a polished piece, an abrasive and the like, can be arranged in the barrel polishing machine and realizes rotation and revolution. However, after polishing with the polishing jig of the related art, the surface roughness of the polished workpiece cannot be consistent.

Disclosure of Invention

The embodiment of the application provides a polishing jig, a polishing jig assembly and a rolling polishing machine which can improve the problem of consistency of surface roughness of a polished piece.

The polishing jig comprises a first shell and a second shell, wherein the second shell is connected with the first shell; the first shell and the second shell jointly enclose a polishing chamber, the polishing chamber is provided with a first opening and a second opening, and the two polishing jigs can be butted so as to enable the two adjacent polishing chambers to be communicated through the first opening and the second opening;

wherein the first opening and the second opening are sized to limit a polished piece placed in the polishing chamber from escaping from the polishing chamber and to allow abrasive to float between adjacent polishing chambers.

In some of these embodiments, the first opening and the second opening are the same shape; and/or the presence of a gas in the gas,

the first opening and the second opening are both circular.

In some embodiments, the polished member has a rectangular plate-like structure;

the diameters of the first opening and the second opening are smaller than the width of the polished piece and larger than the grain diameter of the abrasive.

In some embodiments, the seal is sealed at the joint of the first housing and the second housing.

In some embodiments, the device further comprises a locking member locked to the first housing and the second housing.

In some embodiments, the first housing has a first inner side wall, the second housing has a second inner side wall, and the first inner side wall and/or the second inner side wall is affixed with a wear layer.

In some of these embodiments, the first housing and the second housing are identical in structure.

In some of these embodiments, the first housing and the second housing each have a curved surface structure;

the polishing chamber is partially ellipsoidal.

The application implemented polishing tool subassembly includes:

the polishing jig comprises a plurality of polishing chambers, a plurality of polishing heads and a plurality of polishing cavities, wherein the polishing chambers are connected in an abutting mode, and the two adjacent polishing chambers are communicated through a first opening and a second opening.

In some embodiments, the first opening and the second opening at the two ends of the polishing tool assembly are further covered with end caps.

The roll polisher of the embodiment of the application comprises the polishing jig assembly.

According to the polishing jig, the polishing jig assembly and the barrel polishing machine, on one hand, only one polished piece can be arranged in one polishing chamber, and collision and damage among a plurality of polished pieces during polishing are avoided; on the other hand, the abrasive can move back and forth in the plurality of polishing chambers, so that the consistency of the surface roughness of the polished piece is ensured.

Drawings

Fig. 1 is a schematic view showing a plurality of polishing jigs installed in a barrel polishing machine according to the related art.

Fig. 2 is a schematic diagram illustrating a plurality of polishing jig assemblies according to an embodiment of the present application installed in a barrel polishing machine.

Fig. 3 is a schematic diagram of a polishing jig assembly according to an embodiment of the present disclosure.

Fig. 4 is a schematic view illustrating a viewing angle of the polishing jig according to the embodiment of the present application.

Fig. 5 is a schematic view illustrating another view of the polishing jig according to the embodiment of the present application.

Wherein the reference numerals are as follows:

100. polishing jig assembly

200. Polishing jig

210. First shell

220. Second shell

230. Polishing chamber

231. First opening

232. Second opening

300. Polished workpiece

400. Rotating shaft

500. Abrasive material

200' polishing jig

400' axis of rotation

D1, diameter

D2, width of polished workpiece

D3 particle size of abrasive

Detailed Description

Example embodiments will now be described more fully with reference to the accompanying drawings. Example embodiments may, however, be embodied in many different forms and should not be construed as limited to the embodiments set forth herein; rather, these embodiments are provided so that this disclosure will be thorough and complete, and will fully convey the concept of example embodiments to those skilled in the art. The same reference numerals in the drawings denote the same or similar structures, and thus their detailed description will be omitted.

As described in the background art, after polishing is performed by using the polishing jig in the related art, the surface roughness of the polished workpiece cannot be made uniform.

Specifically, as shown in fig. 1, fig. 1 is a schematic view illustrating a plurality of polishing jigs 200' installed in a barrel polishing machine according to the related art. In the related art, each polishing jig 200' is used to accommodate a member to be polished, an abrasive, and a certain amount of polishing liquid and water. Each polishing jig 200' is capable of rotational movement (i.e., self-rotation) about its own axis. A plurality of polishing jigs 200 'are uniformly arranged around the rotation shaft 400' of the barrel polishing machine. When the barrel polishing machine is operated, the plurality of polishing jigs 200' can be rotated in a counterclockwise direction or a clockwise direction (i.e., revolution).

Generally, the polishing jig 200' of the related art can accommodate two polished objects at most therein. As shown in fig. 1, four polishing jigs 200 'are installed inside the barrel polishing machine, and each polishing jig 200' is independently installed. When the barrel polishing machine works, the polished piece, the abrasive, the polishing solution and the water in each polishing jig 200' are also independent from each other. As the polishing operation progresses, there is some wear of the abrasive. The different abrasives in the polishing jigs 200 'may have different wear degrees, which may cause the abrasives in the different polishing jigs 200' to have different polishing effects on the polished workpiece, thereby affecting the uniformity of the surface roughness of the polished workpiece.

As shown in fig. 2, fig. 2 is a schematic view illustrating a plurality of polishing tool assemblies 100 according to an embodiment of the present application installed in a barrel polishing machine. The barrel polishing machine according to the embodiment of the present application includes a plurality of polishing jig assemblies 100 and a rotating shaft 400.

Each polishing jig assembly 100 is used for accommodating a member to be polished, abrasive materials, and polishing liquid and water.

It is understood that the article 300 may be a housing of an electronic device, such as a back housing of a cell phone. It should be noted that the electronic device is not limited to a mobile phone, and may be, for example, a mobile phone or a smart phone (e.g., an iPhone-based phone), a Portable game device (e.g., Nintendo DS, PlayStation Portable, game Advance, iPhone), a laptop, a PDA, a Portable internet device, a music player, a data storage device, other handheld devices, and a head-mounted device (HMD) such as a watch, a headset, a pendant, a headset, etc., and other wearable devices (e.g., an electronic glasses, an electronic garment, an electronic bracelet, an electronic necklace, an electronic tattoo, an electronic device, or a smart watch).

The electronic device may also be any of a number of electronic devices including, but not limited to, cellular phones, smart phones, other wireless communication devices, personal digital assistants, audio players, other media players, music recorders, video recorders, cameras, other media recorders, radios, medical devices, vehicle transportation equipment, calculators, programmable remote controllers, pagers, laptop computers, desktop computers, printers, netbook computers, Personal Digital Assistants (PDAs), Portable Multimedia Players (PMPs), moving picture experts group (MPEG-1 or MPEG-2) audio layer (MP3) players, portable medical devices, and digital cameras, and combinations thereof.

The abrasive can be boron carbide, silicon carbide, high frequency porcelain, etc.

The polishing jig assemblies 100 are in transmission connection with the rotating shaft 400 and are uniformly arranged around the rotating shaft 400. When the barrel polishing machine is operated, the plurality of polishing jig assemblies 100 can be rotated in a counterclockwise direction or a clockwise direction. Meanwhile, each polishing jig assembly 100 can rotate about its own axis.

It can be understood that the speed of the rotation shaft 400 driving the plurality of polishing jig assemblies 100 to rotate is different from the speed of each polishing jig assembly 100 rotating, so that each polishing jig assembly 100 has an inertia difference of speed, which drives the polished object and the abrasive in each polishing jig assembly 100 to polish.

As shown in fig. 3 and 4, fig. 3 is a schematic diagram of a polishing tool assembly 100 according to an embodiment of the present disclosure. Fig. 4 is a schematic view illustrating a viewing angle of the polishing jig according to the embodiment of the present application. The polishing jig assembly 100 of the embodiment of the application includes a plurality of polishing jigs 200, and the plurality of polishing jigs 200 are butted. Each polishing jig 200 has a polishing chamber 230, and the two polishing chambers 230 of two adjacent polishing jigs 200 are communicated.

It is understood that two adjacent polishing jigs 200 may be connected by welding, but not limited thereto.

It should be noted that, in the present embodiment, the polishing jig assembly 100 includes three abutting polishing jigs 200 as an example. In other embodiments, the number of the polishing jigs 200 may also be two, four, five or other suitable numbers according to design requirements, for example, according to the corresponding length of the barrel polishing machine.

The polishing jig of the embodiment of the application includes a first housing 210 and a second housing 220. The second housing 220 is connected with the first housing 210; the first housing 210 and the second housing 220 together enclose the polishing chamber 230, the polishing chamber 230 has a first opening 231 and a second opening 232, and two polishing jigs 200 can be connected to each other, so that two adjacent polishing chambers 230 are communicated with each other through the first opening 231 and the second opening 232.

When the plurality of polishing jigs 200 are butted, two first housings 210 of two adjacent polishing jigs 200 may be connected by a welding method, two second housings 220 may be connected by a welding method, and a plurality of first housings 210 finally forming the plurality of polishing jigs 200 are welded in sequence, and a plurality of second housings 220 are welded in sequence. In other words, the polishing jig assembly 100 of the embodiment of the present application includes a first half casing including a plurality of first casings 210 butted by welding, and a second half casing including a plurality of second casings 220 butted by welding. The first and second housing halves are connected to form a plurality of interconnected polishing chambers 230.

It can be understood that, when two adjacent polishing jigs 200 are butted, the first opening 231 of one polishing jig 200 may be butted with the second opening 232 of the other polishing jig 200, and may also be butted with the first opening 231 of the other polishing jig 200.

The first opening 231 and the second opening 232 at both ends of the polishing jig assembly 100 are also covered with end caps (not shown). The end caps cover openings at both ends of the polishing jig assembly 100 to enclose a plurality of polished members, abrasives, and polishing liquid and water in a plurality of polishing chambers 230 communicating with each other.

A seal (not shown) may be provided between the end cap and the edge of the opening to prevent leakage of slurry and water.

As shown in fig. 5, fig. 5 is a schematic view of another viewing angle of the polishing jig according to the embodiment of the present application. The first opening 231 and the second opening 232 are sized to restrict the polishing object 300 disposed in the polishing chamber 230 from escaping from the polishing chamber 230, and to allow the abrasive 500 to float between adjacent polishing chambers 230.

Through the design of the dimensional relationship between the first opening 231 and the second opening 232, and the polished piece 300 and the abrasive 500, the polished piece 300 can be limited from moving in the two adjacent polishing chambers 230, and the abrasive 500 can be allowed to move in the two adjacent polishing chambers 230.

When polishing is performed, the first housing 210 and the second housing 220 are separated, and the polished piece 300 and the abrasive 500 are placed in the first housing 210 or the second housing 220, and then the first housing 210 and the second housing 220 are buckled to enclose the polished piece 300 in the polishing chamber 230. Finally, a certain amount of polishing liquid and water are added into the polishing chamber 230 through the first opening 231 and/or the second opening 232.

Since the first opening 231 and the second opening 232 are sized to limit the polished piece 300 from escaping from the polishing chamber 230, the polished piece 300 does not play between two adjacent polishing chambers 230. Therefore, only one polished piece 300 is arranged in one polishing chamber 230, and the problem that the polished piece 300 is damaged due to collision between the polished pieces 300 caused by arrangement of two or more polished pieces 300 in one polishing chamber 230 is solved.

In addition, the first opening 231 and the second opening 232 allow the abrasive 500 to be able to float between two adjacent polishing chambers 230 due to the size of the openings. In this way, the abrasive 500 in the polishing chambers 230 of one polishing jig assembly 100 can move back and forth, so that the abrasive 500 with different wear degrees can be more uniformly distributed in different polishing chambers 230, and the consistency of the surface roughness of each polished piece 300 arranged in the polishing jig assembly 100 is ensured.

The polishing jig 200 of the embodiment of the application can ensure that only one polished piece 300 is arranged in one polishing chamber 230, so that collision and damage among a plurality of polished pieces 300 during polishing are avoided, and the abrasive 500 can move back and forth in a plurality of polishing chambers 230, so that the consistency of the surface roughness of the polished piece 300 is ensured.

It is understood that, in the present embodiment, the first opening 231 and the second opening 232 are both circular in shape, and the opening size is the diameter of the circular opening. The object 300 to be polished has a rectangular plate-like structure. The diameter D1 of the first opening 231 and the second opening 232 is smaller than the width D2 of the polished piece 300, so that the edges of the first opening 231 and the second opening 232 can block the polished piece 300 and play a role of limiting the polished piece 300 to fall out of the polishing chamber 230. Similarly, diameter D1 of first opening 231 and second opening 232 is greater than particle size D3 of abrasive 500, and abrasive 500 can be moved between polishing chambers 230 through first opening 231 and second opening 232.

Of course, the first opening 231 and the second opening 232 may also be rectangular or have other shapes, and the polished piece 300 may also have other shapes. It is understood that, according to the shape and size of the polished object 300, those skilled in the art can design the shape and size of the first opening 231 and the second opening 232 accordingly, so as to limit the polished object 300 placed in the polishing chamber 230 from escaping from the polishing chamber 230 and allow the abrasive 500 to move between adjacent polishing chambers 230.

Referring to fig. 5, in the present embodiment, the object 300 is a rectangular plate-shaped structure, the opening size (i.e., the diameter D1) of the first opening 231 and the second opening 232 is 5-10mm smaller than the width D2 of the object 300, the length L1 of the polishing jig 200 is 20-50mm larger than the length of the object 300, and the maximum transverse dimension L2 of the polishing jig 200 is 20-30mm larger than the width of the object 300. By such a design, the polished piece 300 can flexibly move in the polishing chamber 230 in a planetary manner to polish the whole outer surface of the polished piece 300.

The first opening 231 and the second opening 232 of the polishing chamber 230 may have the same shape, for example, the first opening 231 and the second opening 232 may have a circular shape, a polygonal shape, or other shapes. In the present embodiment, the first opening 231 and the second opening 232 are both circular in shape and have the same size. By designing the shapes of the first opening 231 and the second opening 232 to be circular, it is possible to facilitate the butt joint of the two polishing jigs 200 and to facilitate the welding process.

When the first opening 231 and the second opening 232 have the same shape, the first housing 210 and the second housing 220 may have the same or different structures.

The polishing jig assembly 100 of the embodiment of the present application further includes a sealing member (not shown) sealed at a connection portion of the first housing 210 and the second housing 220. By the design of the sealing member, the polishing liquid and water can be prevented from leaking from the connection of the first and second housings 210 and 220.

It will be appreciated that the seal may be a sealant, a sealing ring, or the like.

The polishing tool assembly 100 of the present embodiment further includes a locking member (not shown), which is locked to the first housing 210 and the second housing 220.

It will be appreciated that the retaining member may be a clip or other suitable structure.

The first housing 210 has a first inner sidewall, the second housing 220 has a second inner sidewall, and a wear-resistant layer is attached to the first inner sidewall and/or the second inner sidewall. Specifically, a wear-resistant layer is attached to the first inner side wall; or the second inner side wall is attached with a wear-resistant layer; or the first inner side wall and the second inner side wall are adhered with wear-resistant layers.

Through the arrangement of the wear-resistant layer, the first shell 210 and the second shell 220 can be prevented from being worn by a polished piece and abrasive materials, and the service life of the first shell 210 and the second shell 220 is prolonged.

As shown in fig. 4 and 5, the first housing 210 and the second housing 220 have the same structure. Of course, the first housing 210 and the second housing 220 may have different structures.

The first housing 210 and the second housing 220 each have a curved surface structure, and the polishing chamber 230 is partially ellipsoidal, i.e., the first housing 210 and the second housing 220 form a housing with a larger middle dimension and smaller ends. By designing the polishing chamber 230 to be partially ellipsoidal, on one hand, the overall quality of the first shell 210 and the second shell 220 is reduced, excessive damage to the transmission mechanism of the barrel polishing machine is avoided, and the service life of the barrel polishing machine is prolonged; on the other hand, the volume of the polishing chamber 230 is reduced, thereby saving the amount of the abrasive 500 required to fill the polishing chamber 230.

In another aspect of the present application, there is also provided a barrel polishing machine including the polishing jig assembly 100 of any one of the above embodiments. Since the polishing jig assembly 100 of any of the above embodiments is included, the barrel polishing machine of the embodiment of the present application has all the advantages and benefits of any of the above embodiments, and further description is omitted here.

In the application examples, the terms "first", "second", "third" are used for descriptive purposes only and are not to be construed as indicating or implying relative importance; the term "plurality" means two or more unless expressly limited otherwise. The terms "mounted," "connected," "fixed," and the like are to be construed broadly, and for example, "connected" may be a fixed connection, a removable connection, or an integral connection; "coupled" may be direct or indirect through an intermediary. The specific meanings of the above terms in the examples of the application can be understood by those skilled in the art according to specific situations.

In the description of the embodiments of the present application, it is to be understood that the terms "upper", "lower", "left", "right", "front", "rear", and the like indicate orientations or positional relationships based on those shown in the drawings, and are only for convenience in describing the embodiments of the present application and simplifying the description, but do not indicate or imply that the referred devices or units must have a specific direction, be configured and operated in a specific orientation, and thus, should not be construed as limiting the embodiments of the present application.

In the description herein, reference to the term "one embodiment," "some embodiments," "a specific embodiment," or the like, means that a particular feature, structure, material, or characteristic described in connection with the embodiment or example is included in at least one embodiment or example of the application embodiment. In this specification, the schematic representations of the terms used above do not necessarily refer to the same embodiment or example. Furthermore, the particular features, structures, materials, or characteristics described may be combined in any suitable manner in any one or more embodiments or examples.

The above description is only a preferred embodiment of the claimed embodiments and is not intended to limit the claimed embodiments, and various modifications and changes may be made to the claimed embodiments by those skilled in the art. Any modification, equivalent replacement, improvement and the like made within the spirit and principle of the applied embodiment shall be included in the protection scope of the applied embodiment.