阅读说明：本技术 一种能提高包装产能的设备和方法 (Equipment and method capable of improving packaging capacity ) 是由 唐禄丽 于 2021-09-09 设计创作，主要内容包括：本发明公开了一种能提高包装产能的设备和方法,设备包括工作台,工作台上设置有五个梭斗,梭斗的底部安装有支撑架,支撑架位于工作台的表面,五个梭斗斜向下设置,五个梭斗的朝向均不相同。本发明操作动作单一简单,所有人员均可接受；产能高,按照人均产能,每个工时提高产量2倍以上；低投入,高产出；质量稳定可靠；改善工人的操作舒适度；可以同时组合多条生产线,能连续性规模化生产；可移动式包装生产线,满足所有中袋包装产品外包装工作；可以分体2人组合,也可以2人以上组合的包装。(The invention discloses equipment and a method capable of improving packaging capacity. The invention has single and simple operation action and is acceptable by all people; the productivity is high, and the yield is improved by more than 2 times per working hour according to per-capita productivity; low investment and high output; the quality is stable and reliable; the operating comfort of workers is improved; a plurality of production lines can be combined at the same time, and continuous large-scale production can be realized; the movable packaging production line meets the outer packaging work of all the middle-bag packaged products; can be combined by 2 persons in a split way or by more than 2 persons.)

1. The utility model provides an equipment that can improve packing productivity, includes workstation (1), its characterized in that, be provided with five shuttle fill (2) on workstation (1), support frame (3) are installed to the bottom of shuttle fill (2), support frame (3) are located the surface of workstation (1), five shuttle fill (2) set up downwards to one side, five the orientation inequality of shuttle fill (2).

2. The use method of the equipment capable of improving the package productivity, which is characterized by comprising the following steps: the traditional method is decomposed into a plurality of actions with single operation, so that each person only needs to operate one action for which the person is responsible, and the number is changed into constant volume-weighing operation; the required number of bags are manually filled into the middle bag for several times, the material pouring is changed into the material pouring and the shuttle bucket finishes the bagging work of one middle bag at one time, as long as the opening of the middle bag is opened and is aligned with the discharge opening of the shuttle bucket, the material pouring person pours the materials into the shuttle bucket from the upper part of the shuttle bucket, and the small bags can automatically shuttle into the middle bag, thus finishing the bagging work of one middle bag;

the small bag products to be bagged are firstly partially placed on an operation table with holes, a person checks whether a bag is leaked or a small bag with an unqualified appearance exists, and particles and crumbles clamped in the middle are removed through a screen, so that each filled bag is qualified.

Technical Field

The invention relates to the technical field of packaging, in particular to equipment and a method capable of improving packaging capacity.

Background

According to the traditional method, a plurality of small bags required to be filled in each middle bag are manually placed into a composite film (aluminum-plastic) middle bag according to the requirements of medicine packaging and specifications, and then subsequent sealing and other work are carried out. The operation method comprises the following steps: there are problems: 1. when the number of the bags is manually counted, the number of the bags is small, but the number of the bags is more than 10 small bags, so that the problems of inattention, over-packaging or under-packaging quality are easily caused; 2. the operation personnel are required to have certain cultural degree by everyone, and the operation can not be finished without culture; 3. the packaging capacity is low, and the requirement of large-scale continuous production cannot be met; 4. the personal ability is the biggest obstacle for restricting the process, the artificial influence factor is large, and the large-scale and continuous production cannot be realized; 5. the injury of the body surface of a worker is not easily protected, the bag is packed by counting the number of workers, fingers repeatedly enter and exit the middle bag, and the injury, the injury and the damage are easily caused by stabbing.

Disclosure of Invention

To solve at least or partially the above problems, an apparatus and method for increasing the productivity of packages is provided.

In order to achieve the purpose, the invention provides the following technical scheme:

the equipment and the method capable of improving the packaging capacity comprise a workbench, wherein five shuttle hoppers are arranged on the workbench, a support frame is arranged at the bottom of each shuttle hopper and is positioned on the surface of the workbench, the five shuttle hoppers are obliquely arranged downwards, and the directions of the five shuttle hoppers are different.

The invention also provides a use method of the equipment capable of improving the package productivity, which comprises the following steps: the traditional method is decomposed into a plurality of actions with single operation, so that each person only needs to operate one action for which the person is responsible, and the number is changed into constant volume-weighing operation; the required number of bags are manually filled into the middle bag for several times, the material pouring is changed into the material pouring and the shuttle bucket finishes the bagging work of one middle bag at one time, as long as the opening of the middle bag is opened and is aligned with the discharge opening of the shuttle bucket, the material pouring person pours the materials into the shuttle bucket from the upper part of the shuttle bucket, and the small bags can automatically shuttle into the middle bag, thus finishing the bagging work of one middle bag;

the small bag products to be bagged are firstly partially placed on an operation table with holes, a person checks whether a bag is leaked or a small bag with an unqualified appearance exists, and particles and crumbles clamped in the middle are removed through a screen, so that each filled bag is qualified.

Compared with the prior art, the invention has the following beneficial effects:

the invention has single and simple operation action and is acceptable by all people;

the productivity is high, and the yield is improved by more than 2 times per working hour according to per-capita productivity;

low investment and high output;

the quality is stable and reliable;

the operating comfort of workers is improved;

a plurality of production lines can be combined at the same time, and continuous large-scale production can be realized;

the movable packaging production line meets the outer packaging work of all the middle-bag packaged products;

can be combined by 2 persons in a split way or by more than 2 persons.

Drawings

The accompanying drawings, which are included to provide a further understanding of the invention and are incorporated in and constitute a part of this specification, illustrate embodiments of the invention and together with the description serve to explain the principles of the invention and not to limit the invention. In the drawings:

FIG. 1 is a schematic view of the overall structure of the present invention;

FIG. 2 is a schematic view of the overall construction of the shuttle of the present invention;

FIG. 3 is a front view of the shuttle of the present invention;

FIG. 4 is a side view of the shuttle of the present invention;

FIG. 5 is a top view of the shuttle of the present invention;

in the figure: 1. a work table; 2. a shuttle bucket; 3. a support frame.

Detailed Description

The preferred embodiments of the present invention will be described in conjunction with the accompanying drawings, and it will be understood that they are described herein for the purpose of illustration and explanation and not limitation. Wherein like reference numerals refer to like parts throughout.

In addition, if a detailed description of the known art is not necessary to show the features of the present invention, it is omitted. It should be noted that the terms "inner" and "outer" as used in the following description refer to directions toward and away from, respectively, the geometric center of a particular component.

It should also be noted that, unless expressly stated or limited otherwise, the terms "disposed" and "connected" are to be construed broadly, e.g., as meaning fixedly connected, detachably connected, or integrally connected; can be mechanically or electrically connected; they may be connected directly or indirectly through intervening media, or they may be interconnected between two elements. The specific meanings of the above terms in the present invention can be understood in specific cases to those skilled in the art.

Example 1

As shown in fig. 1-5, the present invention provides a device capable of improving packaging capacity, which comprises a workbench 1, wherein five shuttle hoppers 2 are arranged on the workbench 1, a support frame 3 is arranged at the bottom of each shuttle hopper 2, the support frame 3 is positioned on the surface of the workbench 1, the five shuttle hoppers 2 are obliquely arranged downwards, and the orientations of the five shuttle hoppers 2 are different.

The invention also provides a use method of the equipment capable of improving the packaging capacity based on the method, compared with the traditional operation method;

traditional method of operation (completely purely manual): each station of each person firstly opens the middle bag and puts the middle bag on the operation table, then one hand picks one or two bags from the operation table and puts the bags in the other hand for stable handling, and the number of the bags is picked while the middle bag is being picked, and the appearance and the quality are seen at the same time.

The new invention device (shuttle) and method: the traditional method is decomposed into a plurality of actions with single operation, so that each person only needs to operate one action for which the person is responsible, and the 'number' is changed into 'constant volume-weighing' operation; the required number of bags are manually filled into the middle bag for several times, the bag filling work of one middle bag is completed by changing the required number of bags into 'material pouring-shuttle bucket', only the middle bag opening is opened and aligned with the discharge opening of the shuttle bucket, the material pouring person pours the middle bag into the shuttle bucket from the upper part of the shuttle bucket, the small bags can be automatically shuttled into the middle bag, and the bag filling of one middle bag is completed.

Firstly, putting a small bag product to be bagged on an operation table with holes, checking whether a bag is leaked or a small bag with unqualified appearance by a person, and removing particles and crushed particles clamped in the middle through a screen so as to ensure that each filled bag is a qualified product;

specifically, the counting method was changed: the method comprises the steps of (1) determining the number by using a constant volume-weighing method, wherein each small bag has the same weight, calculating or weighing the total weight of the number of the filled bags in each small bag, selecting a small basket with a certain volume, which can meet the requirement that each container (small basket) basically has the volume of the number to be filled, and 1-2 bags with great difference, weighing the small bags by using a weighing method, weighing the total weight of the number of the filled bags, which is the weight to be weighed each time, wherein equipment to be added is a small basket with a certain volume, and the weight of each basket is the same; electronic scale (measuring range 600g, minimum precision 0.01 g).

The bagging method changes: the materials are put into bags by hands in a plurality of times, and the bags are filled into the shuttle hopper once after the materials are poured.

The operation is convenient: the changed operation can be simultaneously operated by two persons or more than two persons;

continuous production: can become continuity, scale production at any time, increase a conveyer belt and become semi-automatization production, save artifically, the productivity improves, can hold the basket by alone surely, two people weigh through conveyer belt to the pouring hole, alone pour the material, supply 5 shuttle fill bagging-off.

The productivity is improved: by the traditional method, each worker loads 800 bags per bag, and each worker averagely loads 1600 bags per bag after change, so that the productivity is improved by 2 times; the production and warehousing of single products per month are increased from 1500 (80 bags/piece) per month to at least 3000, the productivity is improved, and the output value is increased.

6. The investment cost is low: one shuttle bucket has processing cost and material cost not exceeding 500 yuan; 300 units of each electronic scale; 1 conveying belt, about 2000 yuan; 5 yuan small fixed volume baskets are provided, each group has 100 circulation use, and the value is 500 yuan. Service life: the shuttle bucket 304 stainless steel is used for at least 5 years; the service life of the electronic scale is 3 years; the service life of the conveyer belt is 10 years; making a small basket with constant volume for 2 years. One production line is put into the equipment, namely 5 sets of shuttle hoppers, 2 electronic scales, 1 conveying belt and 100 small constant volume baskets, and the total input cost is not more than 6000 yuan.

7. And (3) large-scale production: the method has the advantages that the scale production is simple, the same shuttle bucket, the electronic scale, the small basket and the conveying belt are added, the operation technology and the personnel quality requirements are not high, each action is decomposed into a single action, the errors and the quality problems are not easy to occur, the operation is easy, and the operators can easily accept the method.

8. The operation is simple and convenient: is convenient to disassemble and assemble, can be used as soon as being installed, belongs to a movable packaging production line,

9. the device can be combined by 2 persons, the operation is simpler, each group only needs 1 electronic scale, one shuttle bucket, 20 constant volume-weighing small baskets and one mesh operation table top (which can be shared by 6 groups of persons), and the yield can be doubled without a conveyer belt.

Finally, it should be noted that: although the present invention has been described in detail with reference to the foregoing embodiments, it will be apparent to those skilled in the art that changes may be made in the embodiments and/or equivalents thereof without departing from the spirit and scope of the invention. Any modification, equivalent replacement, or improvement made within the spirit and principle of the present invention should be included in the protection scope of the present invention.