Longitudinal circulating glue discharging structure of soft magnetic material sintering furnace
阅读说明:本技术 一种软磁材料烧结炉纵向循环式排胶结构 (Longitudinal circulating glue discharging structure of soft magnetic material sintering furnace ) 是由 颜林波 张滔 陈彭 于 2021-07-30 设计创作,主要内容包括:本发明公开了一种软磁材料烧结炉纵向循环式排胶结构,包括排胶炉体,其内设有窑腔和加热腔,窑腔设于加热腔上方且二者之间设有支撑轨道,窑腔的顶壁上设有循环风机和抽气组件,循环风机设于排胶炉体的进料口处,循环风机的吸风口与窑腔连通,窑腔在进料方向上的两侧设有侧部循环通道,侧部循环通道的入口与循环风机的出风口连通且出口与加热腔连通,抽气组件设于循环风机的下游,窑腔在进料方向上的两侧设有侧部进气口,侧部进气口与加热腔连通,侧部进气口靠近排胶炉体的出料口,加热腔设有主进气口,主进气口靠近进料口。本发明窑腔内进气方向与产品进料方向相反、减少窑腔横向截面内产品受热温差,产品受热均匀,排胶效果好,避免了产品开裂。(The invention discloses a longitudinal circulation type glue discharging structure of a soft magnetic material sintering furnace, which comprises a glue discharging furnace body, wherein a kiln cavity and a heating cavity are arranged in the glue discharging furnace body, the kiln cavity is arranged above the heating cavity, a supporting track is arranged between the kiln cavity and the heating cavity, a circulating fan and an air exhaust assembly are arranged on the top wall of the kiln cavity, the circulating fan is arranged at a feed inlet of the glue discharging furnace body, an air exhaust port of the circulating fan is communicated with the kiln cavity, lateral circulating channels are arranged on two sides of the kiln cavity in the feed direction, an inlet of the lateral circulating channel is communicated with an air outlet of the circulating fan, an outlet of the lateral circulating channel is communicated with the heating cavity, the air exhaust assembly is arranged at the downstream of the circulating fan, lateral air inlets are arranged on two sides of the kiln cavity in the feed direction, the lateral air inlets are communicated with the heating cavity, the lateral air inlets are close to a discharge outlet of the glue discharging furnace body, a main air inlet is arranged in the heating cavity, and the main air inlet is close to the feed inlet. The air inlet direction in the kiln cavity is opposite to the product feeding direction, the product heating temperature difference in the transverse section of the kiln cavity is reduced, the product is uniformly heated, the glue discharging effect is good, and the product cracking is avoided.)
1. The utility model provides a longitudinal circulation formula binder removal structure of soft magnetic material fritting furnace, includes binder removal furnace body (1), be equipped with kiln chamber (2) and heating chamber (3) in binder removal furnace body (1), kiln chamber (2) are located the top of heating chamber (3) and are equipped with between the two and support track (4), its characterized in that: a circulating fan (5) and an air exhaust component (6) are arranged on the top wall of the kiln cavity (2), the circulating fan (5) is arranged at the feed inlet (11) of the glue discharging furnace body (1), an air suction opening of the circulating fan (5) is communicated with the kiln cavity (2), lateral circulating channels are arranged on two sides of the kiln cavity (2) in the feeding direction, the inlet of the side circulating channel is communicated with the air outlet of the circulating fan (5) and the outlet is communicated with the heating cavity (3), the air extraction component (6) is arranged at the downstream of the circulating fan (5), the two sides of the kiln cavity (2) in the feeding direction are provided with side air inlets (21), the side air inlet (21) is communicated with the heating cavity (3), the side air inlet (21) is close to the discharge hole (12) of the glue discharging furnace body (1), the heating cavity (3) is provided with a main air inlet (31), and the main air inlet (31) is close to the feed inlet (11).
2. The longitudinal circulation type glue discharging structure of the soft magnetic material sintering furnace according to claim 1, characterized in that: the roof in kiln chamber (2) is equipped with circulation fan frame (51), circulation fan frame (51) are equipped with the passageway of falling the U-shaped (511), two lateral parts of the passageway of falling the U-shaped (511) constitute two lateral part circulation channel, the top of the passageway of falling the U-shaped (511) is equipped with fan frame air intake (512), blade (52) of circulation fan (5) are located the top of the passageway of falling the U-shaped (511) and towards fan frame air intake (512).
3. The longitudinal circulation type glue discharging structure of the soft magnetic material sintering furnace according to claim 1, characterized in that: the air extraction assembly (6) comprises an air extraction opening (61) and an air extraction fan.
4. The longitudinal circulation type glue discharging structure of the soft magnetic material sintering furnace according to claim 3, characterized in that: the air extraction opening (61) is arranged between the main air inlet (31) and the side air inlet (21).
5. The longitudinal circulation type binder removal structure of a sintering furnace for soft magnetic materials according to any one of claims 1 to 4, wherein: and a push plate (8) for bearing the product (7) is arranged on the supporting track (4).
6. The longitudinal circulation type glue discharging structure of the soft magnetic material sintering furnace according to claim 5, characterized in that: in a section perpendicular to the feeding direction, the support rail (4) is provided with two push plate grooves (41) for accommodating the push plates (8).
7. The utility model provides a longitudinal circulation formula binder removal structure of soft magnetic material fritting furnace, includes binder removal furnace body (1), be equipped with kiln chamber (2) and heating chamber (3) in binder removal furnace body (1), kiln chamber (2) are located the top of heating chamber (3) and are equipped with between the two and support track (4), its characterized in that: kiln chamber (2) fall into a plurality of warm areas (20), are equipped with between two adjacent warm areas (20) and separate roof beam (91), it is equipped with the clearance that can supply product (7) to pass through to separate roof beam (91) and kiln chamber (2) bottom on, be equipped with circulating fan (5) and air exhaust subassembly (6) on the roof of warm area (20), the feed inlet department of place warm area (20) is located in circulating fan (5), the inlet scoop and the warm area (20) intercommunication of place circulating fan (5), warm area (20) are equipped with lateral part circulation channel in the ascending both sides of feed direction, lateral part circulation channel's entry and circulating fan (5) air outlet intercommunication and export and heating chamber (3) intercommunication, air exhaust subassembly (6) are located the low reaches of circulating fan (5), warm area (20) are equipped with lateral part air inlet (21) in the ascending both sides of feed direction, lateral part air inlet (21) and heating chamber (3) intercommunication, lateral part air inlet (21) are close to the discharge gate of place warm area (20), heating chamber (3) are equipped with main air inlet (31), main air inlet (31) are close to feed inlet (11) of binder removal furnace body (1).
8. The longitudinal circulation type glue discharging structure of the soft magnetic material sintering furnace according to claim 7, characterized in that: the heating cavity (3) is divided into a plurality of sections through a lower partition beam (92), each section corresponds to each temperature area (20), and a main air inlet (31) and a side air inlet (21) are arranged in each section.
9. The longitudinal circulation type glue discharging structure of the soft magnetic material sintering furnace according to claim 8, characterized in that: the air extraction assembly (6) comprises an air extraction opening (61) and an air extraction fan.
10. The soft magnetic material sintering furnace longitudinal circulation type glue discharging structure according to claim 9, characterized in that: in each temperature zone (20), the air extraction opening (61) is arranged between the main air inlet (31) and the side air inlet (21).
Technical Field
The invention relates to sintering equipment, in particular to a longitudinal circulating glue discharging structure of a soft magnetic material sintering furnace.
Background
In the sintering process of the soft magnetic ferrite, the glue discharging process is a very critical link in the product sintering process. When the soft magnetic ferrite is pressed into a compact, in order to increase the mechanical strength and density of the product, a certain amount of binder (PVA), stearate zinc and the like are usually added into the material as additives to increase the binding force of the particles. These substances must be completely volatilized before the solid-phase reaction of the product takes place and are discharged out of the kiln, and the process of discharging these additives and water is called a binder removal process.
The glue discharging effect is closely related to the heating temperature of the product, the speed of circulating air, the glue-containing concentration of the product and the size of the product in the glue discharging process, and the quality defect of the product is easily caused by an improper glue discharging structure. When the temperature and the air volume are designed unevenly, the binder of part of the product can not be heated evenly and can not be pumped away completely, sudden and violent volatilization is easily caused when the subsequent temperature rises, a large amount of gas rushes out of a blank, and quality defects such as product cracks, crystallization and the like are caused.
In the sintering process of the soft magnetic ferrite at present, a glue discharging structure of a glue discharging area mostly adopts a transverse circulating glue discharging structure, air circulates in a transverse section of a kiln cavity, and the transverse section is in a section perpendicular to a feeding direction. This structure air heats the back from bottom heating chamber, goes into the kiln intracavity from kiln chamber one side, heats the product, under suction and circulating fan's effect of bleeding, the heating chamber is impressed again to the air, forms the circulation flow in the cross-section to heat the binder removal to the product.
The transverse circulation type glue discharging structure circularly heats air on a transverse section along with a product, when one side of an air kiln cavity flows to the other side, due to the heat absorption effect of the product, the air gradually decreases in temperature on the transverse section to form a temperature difference, the products on two sides of the kiln cavity are different in heated temperature, the glue discharging effect is different, and the products are prone to being cracked due to uneven glue discharging.
Disclosure of Invention
The invention aims to overcome the defects of the prior art and provides a longitudinal circulating glue discharging structure of a soft magnetic material sintering furnace, which has the advantages that the air inlet direction in a kiln cavity is opposite to the product feeding direction, the product heating temperature difference in the transverse section of the kiln cavity is reduced, the product heating is uniform, the glue discharging effect is good, and the product cracking is avoided.
In order to solve the technical problems, the invention adopts the following technical scheme:
a longitudinal circulating glue discharging structure of a soft magnetic material sintering furnace comprises a glue discharging furnace body, wherein a kiln cavity and a heating cavity are arranged in the glue discharging furnace body, the kiln cavity is arranged above the heating cavity, a supporting track is arranged between the kiln cavity and the heating cavity, a circulating fan and an air exhaust assembly are arranged on the top wall of the kiln cavity, the circulating fan is arranged at the feed inlet of the glue discharging furnace body, the air suction inlet of the circulating fan is communicated with the kiln cavity, the kiln cavity is provided with lateral circulating channels at two sides in the feeding direction, the inlet of the lateral circulating channel is communicated with the air outlet of the circulating fan, the outlet of the lateral circulating channel is communicated with the heating cavity, the air extraction component is arranged at the downstream of the circulating fan, the two sides of the kiln cavity in the feeding direction are provided with side air inlets, the lateral part air inlet and heating chamber intercommunication, the lateral part air inlet is close to the discharge gate of binder removal furnace body, the heating chamber is equipped with main air inlet, main air inlet is close to the feed inlet.
As a further improvement of the technical scheme, a circulating fan base is arranged on the top wall of the kiln cavity and provided with an inverted U-shaped channel, two side parts of the inverted U-shaped channel form two side part circulating channels, a fan base air inlet is formed in the top of the inverted U-shaped channel, and blades of the circulating fan are positioned on the top of the inverted U-shaped channel and face the fan base air inlet.
As a further improvement of the technical scheme, the air extraction assembly comprises an air extraction opening and an air extraction fan.
As a further improvement of the technical scheme, the air suction port is arranged between the main air inlet and the side air inlet.
As a further improvement of the technical scheme, a push plate for bearing the product is arranged on the supporting track.
As a further improvement of the above technical solution, in the cross section perpendicular to the feeding direction, the support rail is provided with two push plate grooves for accommodating the push plates.
The utility model provides a longitudinal circulation formula binder removal structure of soft magnetic material fritting furnace, includes the binder removal furnace body, be equipped with kiln chamber and heating chamber in the binder removal furnace body, the kiln chamber is located the top in heating chamber and is equipped with the support track between the two, the kiln chamber falls into a plurality of warm areas, is equipped with the spacer beam between two adjacent warm areas, it is equipped with the clearance that can supply the product to pass through to go up between spacer beam and the kiln chamber bottom, be equipped with circulating fan and air exhaust subassembly on the roof of warm area, circulating fan locates the feed inlet department of place warm area, circulating fan's inlet scoop and place warm area intercommunication, the both sides of warm area on the feed direction are equipped with lateral part circulation channel, lateral part circulation channel's entry and circulating fan's air outlet intercommunication and export and heating chamber intercommunication, air exhaust subassembly locates circulating fan's low reaches, the both sides of warm area on the feed direction are equipped with the lateral part air inlet, the lateral part air inlet and heating chamber intercommunication, the lateral part air inlet is close to the discharge gate in place warm area, the heating chamber is equipped with main air inlet, main air inlet is close to the feed inlet of binder removal furnace body.
As a further improvement of the technical scheme, the heating cavity is divided into a plurality of sections through lower partition beams, each section corresponds to each temperature zone, and a main air inlet and a side air inlet are arranged in each section.
As a further improvement of the technical scheme, the air extraction assembly comprises an air extraction opening and an air extraction fan.
As a further improvement of the technical scheme, in each temperature zone, the air exhaust port is arranged between the main air inlet and the side air inlet.
Compared with the prior art, the invention has the advantages that:
the longitudinal circulating glue discharging structure of the soft magnetic material sintering furnace adopts the longitudinal circulating glue discharging structure aiming at the phenomenon that the transverse circulating glue discharging structure of the soft magnetic ferrite glue discharging area is heated unevenly, the circulating direction of gas is changed from the transverse direction to the longitudinal direction, a high-temperature area of the gas glue discharging area circularly flows towards the direction of a low-temperature area, so that the heated gas and a propelled product move reversely, the gas can uniformly and fully contact with the product, the heating temperature difference of the product in the transverse section of a kiln cavity is reduced, the product is heated evenly, and the glue discharging is full; secondly, when the gas flows to the low-temperature area to heat the product, the temperature difference formed by the gas is on the longitudinal section, so that the product on the transverse section is uniformly heated, and the quality defects of cracking, crystallization and the like of the product are avoided.
Drawings
Fig. 1 is a front view of a longitudinal circulation type binder removal structure of a sintering furnace for soft magnetic materials according to embodiment 1 of the present invention.
FIG. 2 is a schematic cross-sectional view of a glue discharging furnace in example 1 of the present invention.
Fig. 3 is a schematic cross-sectional view of a circulating fan base in embodiment 1 of the present invention.
Fig. 4 is a front view of a longitudinal circulation type binder removal structure of a sintering furnace for soft magnetic materials according to embodiment 2 of the present invention.
The reference numerals in the figures denote:
1. a glue discharging furnace body; 11. a feed inlet; 12. a discharge port; 2. a kiln chamber; 20. a temperature zone; 21. a side air inlet; 3. a heating cavity; 31. a primary air inlet; 4. a support rail; 41. a push plate groove; 5. a circulating fan; 51. a circulating fan base; 511. an inverted U-shaped channel; 512. an air inlet of the fan seat; 52. a blade; 6. an air extraction assembly; 61. an air extraction opening; 7. producing a product; 8. pushing the plate; 91. an upper partition beam; 92. and a lower partition beam.
Detailed Description
The invention is described in further detail below with reference to the figures and specific examples of the specification.
The whole soft magnetic material sintering furnace is divided into a plurality of sections, including a preheating section, a high-temperature sintering section, a glue discharging section, a cooling section and the like. The glue discharging structure is a structure of a glue discharging section of a sintering furnace.
Example 1
As shown in fig. 1 to 3, the longitudinal circulation type glue discharging structure of the soft magnetic material sintering furnace of the embodiment includes a glue discharging furnace body 1, a kiln chamber 2 and a heating chamber 3 are arranged in the glue discharging furnace body 1, the kiln chamber 2 is arranged above the heating chamber 3 and a supporting rail 4 is arranged between the two, a circulating fan 5 and an air extracting component 6 are arranged on the top wall of the kiln chamber 2, the circulating fan 5 is arranged at a feed inlet 11 of the glue discharging furnace body 1, an air suction inlet of the circulating fan 5 is communicated with the kiln chamber 2, lateral circulating channels are arranged at two sides of the kiln chamber 2 in the feeding direction, an inlet of the lateral circulating channel is communicated with an air outlet of the circulating fan 5 and an outlet of the lateral circulating channel is communicated with the heating chamber 3, the air extracting component 6 is arranged at the downstream of the circulating fan 5, lateral air inlets 21 are arranged at two sides of the kiln chamber 2 in the feeding direction, the lateral air inlets 21 are communicated with the heating chamber 3, the lateral air inlets 21 are close to a discharge outlet 12 of the glue discharging furnace body 1, the heating chamber 3 is provided with a primary air inlet 31, the primary air inlet 31 being adjacent the feed opening 11.
Wherein the support track 4 is used to support the products 7, the products 7 being moved forward on the support track 4. The product 7 is heated in the slow movement of the kiln cavity 2, the feed inlet 11 of the glue discharging furnace body 1 is a low-temperature area, and the discharge outlet 12 of the glue discharging furnace body 1 is a high-temperature area. That is, the main intake port 31 is provided in the low temperature region, and the side intake port 21 is provided in the high temperature region.
When the kiln is in operation, a product 7 moves forward along the direction of an arrow k (the feeding direction of the rubber exhaust furnace body 1) on the support track 4, gas enters the heating cavity 3 from the main gas inlet 31, a heating device is arranged in the heating cavity 3, as process gas flows to the downstream (right) after being heated under the action of the circulating fan 5 and the air exhaust assembly 6, and enters the kiln cavity 2 through the side gas inlet 21 before reaching the discharge port 12 of the rubber exhaust furnace body 1, under the action of the air exhaust suction force of the air exhaust assembly 6, a part of the heated gas flows to the low temperature region against the advancing direction of the product 7 and is blown reversely to the product 7 to fully contact with the product 7 and heat the product 7, when the heated gas passes through the air exhaust assembly 6, a part of the gas is mixed with a bonding agent (PVA and zinc stearate) volatilized from the product 7 and is discharged out of the kiln cavity 2 through the air exhaust assembly 6, and the other part of the gas passes through the circulating fan 5 and is sucked by the air suction port of the circulating fan 5, the air outlet of the circulating fan 5 is pressed into the side circulating channels at the two sides, enters the heating cavity 3 through the side circulating channels, is mixed with the newly-entered air of the main air inlet 31, and is reheated to enter the next cycle.
Since the side gas inlets 21 are provided in the vicinity of the high temperature zone at the discharge port 12, the heated gas in the heating chamber 3 can flow only from the downstream high temperature zone to the upstream low temperature zone against the direction of the product 7, and the gas passes through the product 7 against the direction of the feed, obtaining the following effects: on one hand, the gas circularly flows from the high-temperature area to the low-temperature area, the gas flow direction is opposite to the propelling direction of the product 7, a counter flow is formed, the gas can uniformly and fully contact with the product 7, the product is uniformly heated, the glue is fully discharged, and the glue discharging effect is good; on the other hand, in the cross section (plane m) perpendicular to the feeding direction, the gas simultaneously contacts the product 7 in the cross section, so that the temperature difference formed by the gas is on the longitudinal section (plane n), the product 7 on the cross section is ensured to be uniformly heated, and quality defects such as cracking, crystallization and the like of the product 7 are avoided. The side air inlets 21 of the invention are only arranged at the discharge port 12, the air inlet direction in the kiln cavity 2 is opposite to the advancing direction of the products in the kiln cavity 2, and in the prior art, a plurality of side air inlets are distributed along the feeding direction, and the air inlet mode is from one side to the other side in the feeding direction.
In this embodiment, the top wall of the kiln chamber 2 is provided with a circulating fan base 51, the circulating fan base 51 is provided with an inverted U-shaped channel 511, two side portions of the inverted U-shaped channel 511 form the above two side circulating channels, the top of the inverted U-shaped channel 511 is provided with a fan base air inlet 512, a blade 52 of the circulating fan 5 is positioned at the top of the inverted U-shaped channel 511 and faces the fan base air inlet 512, fig. 3 shows a schematic cross-sectional view of the circulating fan base 51, and the air in the kiln chamber 2 is sucked into the fan base air inlet 512 by the rotating blade 52, is sucked into the top of the inverted U-shaped channel 511, and enters the heating chamber 3 through the side circulating channels at both sides.
In this embodiment, the air extraction assembly 6 includes an air extraction opening 61 and an air extraction fan (not shown). The suction port 61 is provided between the main intake port 31 and the side intake port 21.
In this embodiment, the supporting rail 4 is provided with a pushing plate 8 for carrying the product 7. The products 7 are carried on the pusher 8, the pusher 8 advancing along the support track 4. In a section perpendicular to the feed direction, the support rail 4 is provided with two push plate recesses 41 for receiving the push plates 8. Namely, the glue discharging structure of the sintering furnace is the feeding of the double push plates 8.
Example 2
As shown in fig. 4, the longitudinal circulation type binder removal structure of the soft magnetic material sintering furnace of the present embodiment is different from that of embodiment 1 in that:
in this embodiment, the kiln cavity 2 is divided into a plurality of temperature zones 20, an upper partition beam 91 is arranged between two adjacent temperature zones 20, a gap through which the product 7 can pass is arranged between the upper partition beam 91 and the bottom of the kiln cavity 2, the two adjacent temperature zones 20 are separated by the upper partition beam 91, the top wall of each temperature zone 20 is provided with a circulating fan 5 and an air extraction assembly 6, the structures of the temperature zones 20 are the same, and each temperature zone 20 is provided with a side air inlet 21. Each circulating fan 5 is arranged at a feed inlet of the temperature zone 20, the side air inlet 21 is close to a discharge outlet of the temperature zone 20, an air suction inlet of the circulating fan 5 is communicated with the temperature zone 20, and each temperature zone 20 is also provided with a side circulating channel.
In this embodiment, each temperature zone 20 is independently circulated, and the requirement of sectional glue removal of the product 7 is met.
In this embodiment, the heating chamber 3 has no temperature-dividing region, and the whole heating chamber 3 is provided with the main air inlet 31 only at the position close to the feeding port 11 of the glue discharging furnace body 1.
The rest parts which are not described are basically the same as the embodiment 1, and are not described again.
Example 3
The difference between the longitudinal circulation type binder removal structure of the soft magnetic material sintering furnace of the embodiment and the embodiment 2 is that:
in this embodiment, the heating chamber 3 is divided into multiple sections by the lower partition beam 92, each section corresponds to each temperature zone 20, and a main air inlet 31 is provided in each section.
The rest parts which are not described are basically the same as the embodiment 2, and are not described again.
Although the present invention has been described with reference to the preferred embodiments, it is not intended to be limited thereto. Those skilled in the art can make numerous possible variations and modifications to the present invention, or modify equivalent embodiments to equivalent variations, without departing from the scope of the invention, using the teachings disclosed above. Therefore, any simple modification, equivalent change and modification made to the above embodiments according to the technical spirit of the present invention should fall within the protection scope of the technical scheme of the present invention, unless the technical spirit of the present invention departs from the content of the technical scheme of the present invention.
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