阅读说明：本技术 塞盘线集中供料系统远程控制装置 (Remote control device of plug disc line centralized feeding system ) 是由 廖平 张凯 邹伟 吴征征 廖意 谢云博 雷文 胡强 章聪 于 2021-08-18 设计创作，主要内容包括：本发明公布了塞盘线集中供料系统远程控制装置,包括集中料塔、内料塔和末端料位,集中料塔和内料塔之间设置有塞盘料线,集中料塔和内料塔安装有电动落料三通推杆电机控制落料,集中料塔和内料塔连接设置有远程电控箱,远程电控箱匹配设置有远程控制装置,远程控制装置设置有人机交互装置。大量节省电缆及桥架用量及安装工时,节约成本,减少了线路敷设,整体工程更加简洁明了,检修更加方便清晰,可实现自动完全清料。(The invention discloses a remote control device of a plug disc line centralized feeding system, which comprises a centralized material tower, an internal material tower and a terminal material level, wherein a plug disc material line is arranged between the centralized material tower and the internal material tower, the centralized material tower and the internal material tower are provided with electric blanking three-way push rod motors for controlling blanking, the centralized material tower and the internal material tower are connected with a remote electric cabinet, the remote electric cabinet is provided with a remote control device in a matching manner, and the remote control device is provided with a human-computer interaction device. The cable and the bridge frame are greatly saved in using amount and installing time, the cost is saved, the circuit laying is reduced, the whole engineering is simpler and clearer, the overhaul is more convenient and clearer, and the automatic complete material cleaning can be realized.)

1. Plug disc line centralized feeding system remote control device, its characterized in that: including concentrated material tower, interior material tower and terminal material level, be provided with plug disc stockline between concentrated material tower and the interior material tower, interior material tower is installed electronic blanking tee bend push rod motor control blanking, concentrated material tower and/or interior material tower are connected and are provided with remote electric cabinet, remote electric cabinet matches and is provided with remote control device, remote control device is provided with the human-computer interaction device.

2. The remote control device of the plug disc line centralized feeding system according to claim 1, wherein: the centralized material tower and/or the internal material tower are/is provided with an electric and manual dual-function blanking tee joint.

3. The remote control device of the plug disc line centralized feeding system according to claim 2, wherein: and the centralized material tower and/or the inner material tower blanking tee is provided with a switch feedback sensor.

4. The remote control device of the plug disc line centralized feeding system according to claim 3, wherein: and the remote control device is provided with a PLC control and LORA wireless communication module and a remote electric control box for communicating and transmitting data.

5. The remote control device of the plug deck line centralized feeding system according to any one of claims 1 to 4, wherein: the concentrated material tower and/or the internal material tower are/is provided with a material blocking sensor and/or a material shortage sensor and/or a material full sensor.

6. The remote control device of the plug disc line centralized feeding system according to claim 5, wherein: and a power output auger motor is arranged below the material concentration tower.

7. The remote control device of the plug disc line centralized feeding system according to claim 5, wherein: the man-machine interaction device is provided with a material supply system simulation diagram interface, and the simulation diagram displays a material supply state and controls starting or stopping material supply.

8. The remote control device of the plug disc line centralized feeding system according to claim 7, wherein: the remote control device is provided with a touch screen operation panel, a power supply indicator and a buzzer alarm.

9. The remote control device of the plug deck line centralized feeding system according to any one of claims 6 to 8, wherein: the remote electric control box is provided with a manual operation button.

10. The remote control device of the plug deck line centralized feeding system of claim 9, wherein: the remote control device is provided with an automatic monitoring program.

Technical Field

The invention relates to the field of culture equipment, in particular to a remote control device of a plug disc line centralized feeding system.

Background

When the animal husbandry industry faces African plague, great attention is paid to the biological safety of the pig farm. The entry of either personnel or vehicles to the site is subject to rigorous disinfection and quarantine, whereas the feed delivery vehicles have to provide feed to the pig farm on a daily basis. What is needed is a need to solve this security problem.

The original centralized feeding control system has large difficulty in laying lines when being used in a farm with large scale and long span, and consumes working hours and materials such as cables, bridges and the like; the circuit is very complicated, if the circuit breaks down, it will be very troublesome to overhaul, with all concentrate the material tower, interior material tower control signal unified introduction electric cabinet centralized control, control mode is single, a pair of single material tower knockout, be equivalent to manual mode, the material tower all is furnished with material loading level, material unloading level and putty protection switch in the configuration, and all signals all need follow electric cabinet lead control, the overall cost is all on the high side, can only manual and partial clear material, can't realize automatic clear material function completely. There is a need to invent an efficient feeding system that is convenient to use.

Disclosure of Invention

Through solution discussion and experimental verification, the invention confirms a specific solution of the problem, in particular to a remote control scheme of a plug disc line centralized feeding system. The main function of the feeding system is to convey the feed in the material tower of the centralized feeding station to the small material towers among the units.

In order to solve the existing problems, the invention discloses a remote control device of a plug disc line centralized feeding system, which comprises a centralized material tower, an internal material tower and a tail end material level, wherein a plug disc material line is arranged between the centralized material tower and the internal material tower, the centralized material tower and/or the internal material tower are/is provided with an electric blanking three-way push rod motor for controlling blanking, the centralized material tower and/or the internal material tower are/is connected with a remote electric cabinet, the remote electric cabinet is provided with a remote control device in a matching manner, and the remote control device is provided with a human-computer interaction device.

Furthermore, the centralized material tower and/or the internal material tower are/is provided with an electric and manual dual-function blanking tee joint.

Furthermore, a switch feedback sensor is arranged on the centralized material tower and/or the inner material tower blanking tee.

Further, the remote control device is provided with a PLC control and LORA wireless communication module and a remote electric cabinet for communicating and transmitting data.

Further, the concentrated material tower and/or the internal material tower are/is provided with a material blocking sensor and/or a material shortage sensor and/or a material full sensor.

Furthermore, a power output auger motor is arranged below the material concentration tower.

Further, the man-machine interaction device is provided with a material supply system simulation diagram interface, and the simulation diagram displays a material supply state and controls starting or stopping material supply.

Further, the remote control device is provided with a touch screen operation panel, a power supply indication and a buzzer alarm.

Further, the remote electric cabinet is provided with a manual operation button.

Further, the remote control device is provided with an automatic monitoring program.

Has the advantages that: the invention saves a large amount of cables and bridges, saves installation time and cost; the whole project is simpler and clearer and the maintenance is more convenient and clearer because the circuit laying is reduced; a manual and automatic knob switch is designed on the remote control box, and the electric blanking tee joint of the internal material tower can be remotely controlled in situ, so that the debugging or the use is more flexible; a tail end material level sensor is additionally arranged, the feeding starting time of the auger is controlled, and automatic and complete material cleaning can be realized; a switch feedback sensor is additionally arranged on the electric blanking tee joint of the internal material tower, so that the electric blanking tee joint participates in control to ensure the accurate switch state of the electric blanking tee joint, and the condition that the electric blanking tee joint is mistakenly turned on or turned off due to output disconnection and the like is avoided.

Drawings

FIG. 1 is a schematic view of the overall structure of the present invention;

FIG. 2 is a schematic diagram of a human-computer interaction interface of the present invention.

Detailed Description

It should be noted that the embodiments and features of the embodiments may be combined with each other without conflict.

In the description of the present invention, it is to be understood that the terms "center", "longitudinal", "lateral", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", and the like, indicate orientations or positional relationships based on those shown in the drawings, and are used only for convenience in describing the present invention and for simplicity in description, and do not indicate or imply that the referenced devices or elements must have a particular orientation, be constructed and operated in a particular orientation, and thus, are not to be construed as limiting the present invention.

In the description of the present invention, it should be noted that, unless otherwise explicitly specified or limited, the terms "mounted," "connected," and "connected" are to be construed broadly, e.g., as meaning either a fixed connection, a removable connection, or an integral connection; can be mechanically or electrically connected; they may be connected directly or indirectly through intervening media, or they may be interconnected between two elements. The specific meaning of the above terms in the present invention can be understood by those of ordinary skill in the art through specific situations.

The following detailed description of specific embodiments of the invention refers to the accompanying drawings.

Example 1

As shown in fig. 1-2, the device comprises a material concentrating tower, an inner material tower and a terminal material level, a power output auger motor is arranged below the material concentrating tower, a plug disc material line is arranged between the material concentrating tower and the inner material tower, the material concentrating tower and the inner material tower are provided with an electric and manual dual-function blanking three-way push rod motor for controlling blanking and are provided with a switch feedback sensor, the material concentrating tower and the inner material tower are provided with a material blocking sensor, a material shortage sensor and a material full sensor, the material concentrating tower and the inner material tower are connected with a remote electric control box, the remote electric control box is provided with a manual operation button, the remote electric control box is provided with a remote control device in a matching way, the remote control device is provided with a PLC control and LORA wireless communication module for communicating and transmitting data with the remote electric control box, the remote control device is provided with a touch screen operation panel man-machine interaction device, a power indication and a buzzer alarm, the man-machine interaction device is provided with a material supply system simulation graph interface, the simulation diagram displays the feeding state and controls the starting or stopping of feeding, and an automatic monitoring program is arranged to monitor whether the feeding is needed or not and the feeding state.

All control signals of the centralized material tower and the internal material tower are uniformly introduced into a remote control device by a remote electric cabinet for remote control, each internal material tower is provided with an electric blanking tee joint push rod motor for controlling blanking, a blanking switch checks whether blanking tee joints are blocked or not, and an upper material level switch and a lower material level switch of the material tower check the material shortage and full state; a power output auger motor is arranged below the material concentration tower and used for selecting which material concentration tower to feed; each plug disc line is dragged to operate by a motor, a feeding mode is that a material tower in need of material is selected, a material tower in feeding is concentrated, feeding is started, the system automatically starts the plug discs and the power output auger in sequence, the system stops operating when the material tower in need of material is full of material, the material beating is completed, and the system stops and sends out an alarm prompt when the material tower in need of material is electrically blanked, three-way material blockage or a material blockage signal of a switching hopper is reached.

The detailed implementation process of this embodiment is combined with fig. 1 and fig. 2, and the process is as follows:

1. directly connecting a material blocking signal, an electric blanking three-way push rod switch control signal and a push rod switch feedback signal of each internal material tower into an electric cabinet by directly connecting 3 internal material towers nearby; power motor control signals and limiting protection signals of the plug coil wire 1, the plug coil wire 2 and the plug coil wire 3 are sent; the electric push rod control signals and feedback signals of the switching hopper 1 and the switching hopper 2 are connected into the electric control box through the power auger motor signals of the centralized material tower A and the centralized material tower B, and a PLC control and LORA wireless communication module is arranged in the electric control box and communicates with the remote electric control box 1 and the remote electric control box 2 to transmit data;

2. connecting the material blocking signals of the internal material towers 4, 5 and 6, the electric blanking three-way push rod switch control signals and the push rod switch feedback signals into the remote electric cabinet 1; the control signal and the feedback signal of the electric push rod of the transfer bucket 3, the control signal of the power motor of the plug disc motor 4 and the limit protection signal are connected to the remote electric control box 1; a PLC control and LORA wireless communication module is arranged in the remote electric control box 1 and communicates with the electric control box to transmit data;

3. connecting the material blocking signals of the internal material towers 7, 8 and 9, the electric blanking three-way push rod switch control signals and the push rod switch feedback signals into the remote electric control box 2; the control signal and the feedback signal of the electric push rod of the transfer hopper 4, the control signal of the power motor of the plug disc motor 5 and the limit protection signal are connected into the remote electric control box 2; and a PLC control and LORA wireless communication module is arranged in the remote electric control box 2 to communicate with the electric control box for data transmission.

And (3) screen indication:

1. viewing the control picture, displaying the lower circle of the material concentrating tower in green when the packing auger of the material concentrating tower A, B operates, and displaying in red when the packing auger stops;

2. the plug coil wire runs, and the plug coil wire is displayed in green; displaying in black when stopped;

3. when the blanking hopper is started, the interior of the internal material tower is displayed by a green down arrow, and when the blanking hopper is closed, the junction of the internal material tower and the pipeline is displayed by a guide arrow;

4. when the switching hopper is started, the circular shape of the switching hopper is displayed in green, and when the switching hopper is closed, the circular shape of the switching hopper is displayed in red;

5. when the blockage sensor of the internal material tower senses the material, the red line display is carried out on the internal material tower; the material is not displayed when not sensed;

6. and when the material level sensor at the tail end of the last plug coil line senses the material, the material level sensor is displayed as a green square frame, and when the material level sensor does not sense the material, the material level sensor is displayed as a white square frame.

The control mode is as follows:

1. firstly, selecting a material-requiring internal material tower, then selecting a material-feeding external material tower, and then starting;

2. after starting, the system checks whether the pipeline has excess materials through a tail end material level sensor, if a signal is detected for 10 seconds continuously, the system enters a material cleaning stage, otherwise, the system directly enters a material feeding stage;

3. entering a material cleaning stage, starting all plug disc material lines in a reverse mode, and not starting any feeding auger to run; when the material level sensor operates for 10 seconds continuously and does not sense the material any more, the required material clearing distance is calculated, when the operating distance reaches the material clearing distance set by a user, the material clearing is finished, and the selected feeding auger is started to start automatic feeding;

4. and when the feeding time of the selected first material-requiring tower reaches or exceeds the set maximum time of the internal material tower, closing the electric blanking tee joint of the first material-requiring tower and then continuously feeding the materials to the second material-requiring tower, and when the feeding time of the second material-requiring tower reaches or exceeds the set maximum time of the internal material tower, closing the electric blanking tee joint of the second material-requiring tower and then continuously feeding the materials, and stopping the system after the materials are sequentially fed to all the material-requiring towers.

The PLC controller and the LORA wireless communication module are installed to the fill in every control box of this embodiment, connect data through the programming of procedure between the controller, and main control box has touch-sensitive screen operating panel to install power instruction and buzzer warning, remote electric cabinet install manual switch, automatic conversion knob are with the electronic blanking tee bend of convenient long-range manual control operation.

The key point of the technology of the invention is a remote control mode of centralized feeding, which comprises control logic and a calculation method. The main technical protection points comprise a process mode, a control scheme, a program control logic and a program picture.

The remote wireless control is realized, the remote internal material tower does not need to lead wires to an electric control box at the central material tower, but a small electric box is independently installed to transmit data to a main electric control box of the central material tower through a wireless communication technology, the configuration changes the control mode change, the automatic and complete material cleaning function can be realized, the remote small electric box is provided with an internal material tower electric blanking tee joint independent manual and automatic selection switch function, the local control can be realized, the operation is more convenient and flexible, the internal material tower electric blanking tee joint is additionally provided with a switch feedback sensor, the participation control ensures the accurate switch state of the electric blanking tee joint, and the condition that the output is disconnected and the like to mistakenly consider the on or off is avoided.

The use amount of cables and bridges and the installation time are greatly saved, and the cost is saved; the whole project is simpler and clearer and the maintenance is more convenient and clearer because the circuit laying is reduced; a manual and automatic knob switch is designed on the remote control box, and the electric blanking tee joint of the internal material tower can be remotely controlled in situ, so that the debugging or the use is more flexible; a tail end material level sensor is additionally arranged, the feeding starting time of the auger is controlled, and automatic and complete material cleaning can be realized; a switch feedback sensor is additionally arranged on the electric blanking tee joint of the internal material tower, so that the electric blanking tee joint participates in control to ensure the accurate switch state of the electric blanking tee joint, and the condition that the electric blanking tee joint is mistakenly turned on or turned off due to output disconnection and the like is avoided.

The above embodiments only describe the best mode of use of the existing equipment, and similar common mechanical means are used to replace the elements in the present embodiments, which fall into the protection scope.