阅读说明：本技术 一种带有修磨效果的钢管矫直机及其使用方法 (Steel pipe straightening machine with grinding effect and using method thereof ) 是由 陈友华 赵呈龙 郭正阳 于 2021-09-02 设计创作，主要内容包括：本发明公开了一种带有修磨效果的钢管矫直机及其使用方法,包括底板、清理箱、喷涂箱和辅助箱,所述底板的顶部安装有清理箱,所述底板的顶部安装有喷涂箱,且喷涂箱位于清理箱的一侧,所述喷涂箱的外壁安装有辅助箱。本发明通过安装有清理箱可以对钢管表面进行清理,第一电机带动蜗杆转动,蜗杆带动涡轮转动,涡轮带动转动环转动,转动环带动清洁钢丝转动,清洁钢丝与钢管的表面接触,使得钢管表面的灰尘和粘附的杂质脱落,第二电机带动链条转动,链条带动转动杆转动,转动杆带动毛刷,将钢管再次进行清理。(The invention discloses a steel pipe straightener with a grinding effect and a using method thereof. The cleaning box is arranged to clean the surface of the steel pipe, the first motor drives the worm to rotate, the worm drives the turbine to rotate, the turbine drives the rotating ring to rotate, the rotating ring drives the cleaning steel wire to rotate, the cleaning steel wire is in contact with the surface of the steel pipe, so that dust and adhered impurities on the surface of the steel pipe fall off, the second motor drives the chain to rotate, the chain drives the rotating rod to rotate, the rotating rod drives the brush to clean the steel pipe again.)

1. The utility model provides a steel pipe straightener with coping effect and application method thereof, includes bottom plate (1), clearance case (2), spraying case (6) and auxiliary tank (7), its characterized in that: the top of the bottom plate (1) is provided with a cleaning box (2);

an input hole (201) is formed in the outer wall of the cleaning box (2), a fan (202) is installed on the inner wall of one side of the cleaning box (2), a collecting box (203) is installed on the inner wall of the other side of the cleaning box (2), a collecting hole (204) is formed in the outer wall of the collecting box (203), two sets of flexible plates (205) are installed on the outer wall of the collecting hole (204), a detector (206) is installed on the bottom wall of the interior of the collecting box (203), and a plurality of infrared detectors (207) are installed on the inner wall of the detector (206);

the spraying box (6) is installed at the top of the bottom plate (1), the spraying box (6) is located on one side of the cleaning box (2), and the auxiliary box (7) is installed on the outer wall of the spraying box (6).

2. The steel pipe straightener with grinding effect and the use method thereof as claimed in claim 1 are characterized in that: the inside antetheca of clearance case (2) installs swivel becket (3) through the bearing, and the outer wall of swivel becket (3) encircles and installs the turbine, and clean steel wire (301) are installed to the inner wall of swivel becket (3), and first motor (302) are installed to the inside roof of clearance case (2), and worm (303) are installed to the output of first motor (302), and worm (303) mesh mutually with the turbine.

3. The steel pipe straightener with grinding effect and the use method thereof as claimed in claim 1 are characterized in that: first air pump (4) are installed to the inside roof of clearance case (2), and first air pump (4) are located one side of first motor (302), and the output steel pipe is installed to the output of first air pump (4), and gas injection ring (401) are installed to the one end of output steel pipe, and a plurality of air nozzles (402) are installed around to the inner wall of gas injection ring (401).

4. The steel pipe straightener with grinding effect and the use method thereof as claimed in claim 1 are characterized in that: second motor (5) are installed to the inside roof of clearance case (2), and second motor (5) are located one side of first air pump (4), and two sets of dwang (501) are installed to the inside roof of clearance case (2), and the output of second motor (5) encircles and installs chain (502), and second motor (5) are connected through chain (502) transmission with dwang (501), and the outer wall of dwang (501) encircles and installs brush (503).

5. The steel pipe straightener with grinding effect and the use method thereof as claimed in claim 1 are characterized in that: the top of bottom plate (1) is installed the riser, and backup pad (103) are installed at the top of riser, and the top of riser extends the top of backup pad (103), and hand wheel (102) are installed at the top of riser, and a plurality of spill from driving wheel (101) are installed to the top of bottom plate (1) and the bottom of backup pad (103), and bee calling organ (104) are installed at the top of spraying case (6).

6. The steel pipe straightener with grinding effect and the use method thereof as claimed in claim 1 are characterized in that: the paint spraying device is characterized in that a collecting tank (601) is installed on the bottom wall inside the spraying tank (6), a filter screen (602) is installed on the inner wall of the collecting tank (601), a second air pump (604) is installed on the top wall inside the spraying tank (6), paint boxes (603) are installed on the inner walls of the two sides of the spraying tank (6), a pressure pipe (605) is installed at the output end of the second air pump (604), one end of the pressure pipe (605) extends into the paint boxes (603), a spraying pipe is installed on the outer wall of the paint boxes (603) in a penetrating mode, a control valve (608) is installed on the outer wall of the spraying pipe, an arc-shaped spraying plate (606) is installed at one end of the spraying pipe, a plurality of nozzles (607) are installed on the outer wall of the spraying plate (606), two groups of circulating pumps (609) are installed on the bottom wall inside the spraying tank (6), a feeding pipe is installed at the input end of the circulating pump (609), and one end of the feeding pipe extends into the collecting tank (601), the discharge pipe is installed to the output of circulating pump (609), and the inside of pigment case (603) is extended into to the one end of discharge pipe.

7. The steel pipe straightener with grinding effect and the use method thereof as claimed in claim 1 are characterized in that: fixed spout (701) are installed to the inner wall of auxiliary tank (7), slide bar (702) are installed to the inner wall of fixed spout (701), limiting plate (703) are installed to the inner wall of fixed spout (701), limiting spring (704) are installed to limiting plate (703) outer wall, and the one end of limiting spring (704) and the inner wall connection of fixed spout (701), first electric telescopic handle (705) are installed to the inside diapire of fixed spout (701), trigger (8) are installed at the top of first electric telescopic handle (705), the inner wall of auxiliary tank (7) is equipped with the through hole, the movable groove is installed to the inner wall of through hole, movable rod (9) are installed to the inner wall in movable groove.

8. The steel pipe straightener with grinding effect and the use method thereof as claimed in claim 7 are characterized in that: the top of trigger (8) is run through and is installed trigger bar (801), fixed plate (804) are installed to the inner wall of trigger (8), reset spring (802) are installed at the top of fixed plate (804), and the top of reset spring (802) is connected with the bottom of trigger bar (801), inserted bar (803) of L type are installed to the outer wall of trigger bar (801), and the bottom of inserted bar (803) extends the bottom of fixed plate (804), switch (805) are installed to the inside diapire of trigger (8).

9. The steel pipe straightener with grinding effect and the use method thereof as claimed in claim 7 are characterized in that: a second electric telescopic rod (901) is installed on the inner wall of the auxiliary box (7), one end of the second electric telescopic rod (901) extends out of the outer wall of the auxiliary box (7), a clamp holder (902) is installed at one end of the second electric telescopic rod (901), a detection box (904) is installed on the inner bottom wall of the clamp holder (902), a T-shaped lifting plate (903) is installed at the top of the detection box (904) in a penetrating mode, an auxiliary spring (905) is installed at the bottom of the lifting plate (903), two groups of connecting rods (906) are installed on the outer wall of the lifting plate (903), one end of each connecting rod (906) extends out of the outer wall of the detection box (904), a first gear groove is formed in the outer wall of each connecting rod (906), two groups of rotating shafts (907) are installed on the inner walls of the two sides of the clamp holder (902) through fixing columns, a transmission gear is installed on the outer wall of each rotating shaft (907), and a transmission chain (908) is installed on the outer wall of each rotating shaft (907) in a surrounding mode, and the transmission chain (908) is positioned at one side of the transmission gear, the inner walls of two sides of the holder (902) are provided with the retainers (909), the inner wall of each retainer (909) is provided with the moving rod (910) in a penetrating manner, the bottom of each moving rod (910) is provided with a second gear groove, and one end of each moving rod (910) is provided with the arc-shaped holding plate (911).

10. The steel pipe straightener with grinding effect and the use method thereof according to any one of claims 1 to 8 are characterized in that the steel pipe straightener comprises the following working steps:

s1, inserting a steel pipe from an input hole (201), starting a first motor (302), wherein the first motor (302) drives a worm (303) to rotate, the worm (303) drives a turbine to rotate, the turbine drives a rotating ring (3) to rotate, the rotating ring (3) drives a cleaning steel wire (301) to rotate, the cleaning steel wire (301) is in contact with the surface of the steel pipe, so that dust and adhered impurities on the surface of the steel pipe fall off, then starting a first air pump (4), the first air pump (4) drives air to flow, the air enters an air injection ring (401), then the air is sprayed out from an air nozzle (402), impurities remained on the surface of the steel pipe are blown off, starting a second motor (5), the second motor (5) drives a chain (502) to rotate, the chain (502) drives a rotating rod (501) to rotate, the rotating rod (501) drives a brush (503), cleaning the steel pipe again, and starting a fan (202), the fan (202) blows impurities into the collection box (203), the impurities enter from the collection holes (204), when the impurities are accumulated, the infrared detector (207) is shielded, the infrared detector (207) transmits signals to the buzzer (104), the buzzer (104) sends out sound to remind workers, and the flexible plate (205) is in an inclined state, so that the impurities can be effectively prevented from flowing back;

s2, then, the steel pipe enters the driven wheel (101), the steel pipe can be straightened through the upper driven wheel and the lower driven wheel (101), and the distance between the two driven wheels (101) can be adjusted by rotating the hand wheel (102);

s3, the steel pipe enters the spraying box (6), a second air pump (604) pressurizes a paint box (603), a control valve (608) is opened, paint in the paint box (603) flows into a spraying plate (606) from the spraying pipe, then flows out of a nozzle (607) to paint the steel pipe, redundant paint drops into the collecting tank (601), a filter screen (602) filters impurities, and then a circulating pump (609) pumps the paint in the collecting tank (601) into the paint box (603);

s4, the steel pipe enters an auxiliary box (7) to impact a sliding rod (702), the sliding rod (702) moves to the tail end of a fixed sliding chute (701), the sliding rod (702) extrudes a trigger rod (801), the trigger rod (801) extrudes a reset spring (802), the trigger rod (801) drives an insertion rod (803) to move downwards, the insertion rod (803) moves downwards to impact an impact switch (805), a buzzer (104) gives out a sound alarm to prompt a worker that the steel pipe is about to move out of the device, meanwhile, the steel pipe impacts a movable rod (9), a piezoresistor is arranged in the movable rod (9), when the impact of the steel pipe is received, a second electric telescopic rod (901) is controlled to extend, the second electric telescopic rod (901) drives a clamp holder (902) to extend out, when the tail end of the steel pipe moves out of the device, the steel pipe falls downwards to extrude a lifting plate (903), the lifting plate (903) moves downwards, and extrudes an auxiliary spring (905), simultaneously connecting rod (906) move to both sides respectively when lifter plate (903) moves down, and connecting rod (906) drive a gear groove and move, and a gear groove drives drive gear and rotates, and drive gear drives axis of rotation (907) and rotates, and axis of rotation (907) drives drive chain (908) and rotates for carriage release lever (910) removes, and carriage release lever (910) drive grip block (911) are close to each other and carry out the centre gripping to the steel pipe, prevent that the steel pipe from falling to the ground.

Technical Field

The invention relates to the technical field of steel pipe straightening machines, in particular to a steel pipe straightening machine with a grinding effect and a using method thereof.

Background

The vertical steel pipe straightener is equipment for straightening metal sections, bars, pipes, wires and the like, the straightener extrudes the bars and the like through straightening rollers to change the straightness, the steel pipe straightener is mostly applied to construction sites, and the straightening machine is one of necessary mechanical equipment for the construction sites for straightening bent steel pipes.

The existing steel tube straightening machine has the defects that:

1. a comparison document CN107824638A discloses a steel tube bundle straightener, and the protection right item belongs to the technical field of steel tube bundle production and processing equipment. The automatic feeding device comprises an input roller way, a first upper pressing mechanism, a lower pressing mechanism, a second upper pressing mechanism, a middle roller way and an output roller way, wherein the input roller way, the middle roller way and the output roller way are distributed in a straight line, the first upper pressing mechanism is arranged between the input roller way and the middle roller way, the lower pressing mechanism is arranged right above the middle roller way, and the second upper pressing mechanism is arranged on a support of the middle roller way and a support of the output roller way. The invention has simple, compact and reasonable structure and stable and reliable work; the steel plate straightening machine has the advantages that steel plate conveying and straightening can be realized, great convenience is brought to operators, the automation degree of production and processing is improved, but the device is lack of a cleaning structure, and when impurities or other objects exist on the surface of a steel pipe, the straightening quality can be influenced, and the straightening machine can be possibly damaged;

2. the comparison document CN108817139A discloses a steel tube straightening machine, wherein the protection right comprises an inverted n-shaped support, two side plates at the opening of the support are embedded with first bearings, and the two first bearings are coaxially arranged; the correcting component comprises a cylindrical hollow cylindrical bin, a cylindrical bearing seat is coaxially arranged at two ends of the cylindrical bin, a second bearing for a steel pipe to be corrected to freely pass through is arranged in the bearing seat, and the two second bearings and the cylindrical bin are coaxially arranged; a plurality of floating bearing installation seats are arranged on a plurality of uniformly spaced cross sections in the cylindrical bin, each floating bearing installation seat on each cross section comprises a plurality of floating top frames which are circularly arrayed by taking a point on the axis of the cylindrical bin as the center, each floating top frame comprises an installation rod, a jacking spring and a sliding rod, a correction die pipe is coaxially embedded in an inner ring of each correction bearing, and the correction die pipe can be used for a steel pipe to be corrected to pass through and gradually correct the steel pipe; the steel pipe straightener has good straightening effect and small damage to steel pipes, but the device lacks a paint brushing structure and cannot well prevent the steel pipes from skidding;

3. comparison document CN107931372A discloses an online automatic straightener of steel pipe, and the right item of protection "includes the equipment basis, installs the workstation on the equipment basis, and surface interval installs a plurality of lift conveying rollers and a plurality of rotatory roller that goes up and down on the workstation, and the lower bolster is still installed at the interval on the workstation, installs the straightener that can remove on the workstation, and straightener's structure is: the device comprises a portal frame, wherein a main hydraulic cylinder is fixed at the top of the portal frame, an upper die is installed at the lower end of a piston rod of the main hydraulic cylinder, and the upper die is consistent with the specification circular arc of a steel pipe to be measured; the steel pipe straightness detection device is installed respectively to the both ends tip of workstation, and the fixed rollgang of business turn over is installed to the outer end of workstation. The steel pipe straightness detection device arranged on the workbench can conveniently and automatically detect steel pipes before and after straightening operation, only one operator can complete the straightening effect measurement work of the whole steel pipe, the labor is saved, the straightening quality of the steel pipe is improved, the cost is saved, the device is lack of an early warning structure, most of the operators judge when the pipe moves out of the device through experience, and the steel pipe falls on the ground and can be bent again when not paying attention to the pipe;

4. the reference document CN208712563U discloses a steel tube straightening machine, and the right item of protection belongs to the technical field of pipe fitting processing, and the technical scheme is characterized by comprising a rack and a straightening mechanism arranged in the rack, wherein a feed inlet is formed in one end of the rack, a discharge outlet is formed in the other end of the rack, and an automatic feeding mechanism is arranged on the outer side of one end, close to the feed inlet, of the rack; the automatic feeding mechanism comprises a U-shaped fixing frame, limiting plates arranged at the tops of two sides of the U-shaped fixing frame, a feeding roller connected to the limiting plates in a rotating mode and a driving assembly driving the feeding roller to rotate, and the driving assembly drives the feeding roller to enable a steel pipe on the feeding roller to horizontally enter a gap formed by a first straightening roller and a second straightening roller from a feeding hole. The utility model provides a steel pipe during feeding with first straightening roller and the clearance counterpoint inaccuracy that the second straightening roller constitutes, through be provided with automatic feeding mechanism in feed inlet department, reached when making the steel pipe feeding with the accurate effect of clearance counterpoint ", but its device lacks auxiliary structure, can not help the staff to fix the tail end of steel pipe, cause the steel pipe to fall to the ground easily.

Disclosure of Invention

The invention aims to provide a steel pipe straightener with a coping effect and a using method thereof, and aims to solve the problems of lack of a cleaning structure, a paint brushing structure, a pre-warning function and a drop-preventing structure in the background technology.

In order to achieve the purpose, the invention provides the following technical scheme: a steel pipe straightener with a grinding effect and a using method thereof comprise a bottom plate, a cleaning box, a spraying box and an auxiliary box, wherein the cleaning box is arranged at the top of the bottom plate;

the cleaning box comprises a cleaning box body, a fan, a collecting box, a detector and a plurality of infrared detectors, wherein an input hole is formed in the outer wall of the cleaning box body, the fan is installed on the inner wall of one side of the cleaning box body, the collecting box is installed on the inner wall of the other side of the cleaning box body, a collecting hole is formed in the outer wall of the collecting box body, two sets of flexible plates are installed on the outer wall of the collecting hole, the detector is installed on the inner bottom wall of the collecting box body, and the plurality of infrared detectors are installed on the inner wall of the detector;

the spraying case is installed at the top of bottom plate, and the spraying case is located one side of clearance case, the auxiliary tank is installed to the outer wall of spraying case.

Preferably, the rotating ring is installed through the bearing to the inside antetheca of clearance case, and the outer wall of rotating ring encircles and installs the turbine, and clean steel wire is installed to the inner wall of rotating ring, and first motor is installed to the inside roof of clearance case, and the worm is installed to the output of first motor, and the worm meshes with the turbine mutually.

Preferably, first air pump is installed to the inside roof of clearance case, and first air pump is located one side of first motor, and the output steel pipe is installed to the output of first air pump, and the ring of spouting is installed to the one end of output steel pipe, and the inner wall of spouting the ring encircles and installs a plurality of air nozzles.

Preferably, the second motor is installed to the inside roof of clearance case, and the second motor is located one side of first air pump, and two sets of dwangs are installed to the inside roof of clearance case, and the output of second motor encircles and installs the chain, and the second motor passes through chain drive with the dwang and is connected, and the outer wall of dwang encircles and installs the brush.

Preferably, the lifter is installed at the top of bottom plate, and the backup pad is installed at the top of lifter, and the top of lifter extends the top of backup pad, and the hand wheel is installed at the top of lifter, and a plurality of spill follow driving wheels are installed to the top of bottom plate and the bottom of backup pad, and bee calling organ is installed at the top of spraying case.

Preferably, the collecting vat is installed to the inside diapire of spraying case, the filter screen is installed to the inner wall of collecting vat, the second air pump is installed to the inside roof of spraying case, the paintbox is all installed to the both sides inner wall of spraying case, the forcing pipe is installed to the output of second air pump, and the one end of forcing pipe extends into the inside of paintbox, the outer wall of paintbox runs through installs the spraying pipe, the control valve is installed to the outer wall of spraying pipe, curved spraying board is installed to the one end of spraying pipe, a plurality of nozzles are installed to the outer wall of spraying board, two sets of circulating pumps are installed to the inside diapire of spraying case, the inlet pipe is installed to the input of circulating pump, and the one end of inlet pipe extends into the inside of collecting vat, the discharging pipe is installed to the output of circulating pump, and the one end of discharging pipe extends into the inside of paintbox.

Preferably, fixed spout is installed to the inner wall of auxiliary box, and the slide bar is installed to the inner wall of fixed spout, and the limiting plate is installed to the inner wall of fixed spout, and spacing spring is installed to the limiting plate outer wall, and the one end of spacing spring and the inner wall connection of fixed spout, and first electric telescopic handle is installed to the inside diapire of fixed spout, and the trigger is installed at first electric telescopic handle's top, and the inner wall of auxiliary box is equipped with the through hole, and the movable groove is installed to the inner wall of through hole, and the movable rod is installed to the inner wall in movable groove.

Preferably, the top of trigger runs through and installs the trigger lever, and the fixed plate is installed to the inner wall of trigger, and reset spring is installed at the top of fixed plate, and reset spring's top is connected with the bottom of trigger lever, and the inserted bar of L type is installed to the outer wall of trigger lever, and the bottom of inserted bar extends the bottom of fixed plate, and the switch is installed to the inside diapire of trigger.

Preferably, a second electric telescopic rod is installed on the inner wall of the auxiliary box, one end of the second electric telescopic rod extends out of the outer wall of the auxiliary box, a holder is installed at one end of the second electric telescopic rod, a detection box is installed on the inner bottom wall of the holder, a T-shaped lifting plate is installed on the top of the detection box in a penetrating mode, an auxiliary spring is installed at the bottom of the lifting plate, two groups of connecting rods are installed on the outer wall of the lifting plate, one end of each connecting rod extends out of the outer wall of the detection box, a first gear groove is formed in the outer wall of each connecting rod, two groups of rotating shafts are installed on the inner walls of the two sides of the holder through fixing columns, a transmission gear is installed on the outer wall of each rotating shaft, a transmission chain is installed on the outer wall of each rotating shaft in a surrounding mode and is located on one side of the transmission gear, a fixer is installed on the inner walls of the two sides of the holder, a moving rod is installed in a penetrating mode, and a second gear groove is formed in the bottom of the moving rod, an arc-shaped clamping plate is arranged at one end of the movable rod.

Preferably, the steel pipe straightener comprises the following working steps:

s1, inserting a steel pipe from an input hole, starting a first motor, driving a worm to rotate by the first motor, driving a turbine to rotate by the worm, driving a rotating ring to rotate by the turbine, driving a cleaning steel wire to rotate by the rotating ring, enabling the cleaning steel wire to be in contact with the surface of the steel pipe, enabling dust and adhered impurities on the surface of the steel pipe to fall off, then starting a first air pump, driving air to flow by the first air pump, enabling air to enter an air injection ring and be sprayed out of an air nozzle, blowing off impurities remained on the surface of the steel pipe, starting a second motor, driving a chain to rotate by the second motor, driving a rotating rod to rotate by the chain, driving a hairbrush by the rotating rod, cleaning the steel pipe again, starting a fan, blowing the impurities into a collection box by the fan, enabling the impurities to enter from the collection hole, blocking an infrared detector when the impurities are accumulated, transmitting a signal to a buzzer, and prompting workers by the sound of the buzzer, the flexible plate is in an inclined state, so that the backflow of impurities can be effectively prevented;

s2, then, the steel pipe enters the driven wheel, the steel pipe can be straightened through the upper driven wheel and the lower driven wheel, and the distance between the two driven wheels can be adjusted by rotating the hand wheel;

s3, enabling the steel pipe to enter the spraying box, pressurizing the paint box by a second air pump, opening a control valve, enabling the paint in the paint box to flow into the spraying plate from the spraying pipe, then flowing out of a nozzle to paint the steel pipe, dropping redundant paint into the collecting tank, filtering impurities by a filter screen, and pumping the paint in the collecting tank into the paint box by a circulating pump;

s4, the steel pipe enters an auxiliary box to impact a sliding rod, the sliding rod moves to the tail end of a fixed sliding groove, the sliding rod extrudes a trigger rod, the trigger rod extrudes a reset spring, the trigger rod drives an insertion rod to move downwards, the insertion rod moves downwards to impact a switch, a buzzer gives out a sound warning to prompt a worker that the steel pipe is about to move out of the device, the steel pipe impacts a movable rod, a piezoresistor is arranged in the movable rod, when the impact of the steel pipe is received, the second electric telescopic rod is controlled to extend, the second electric telescopic rod drives a clamp holder to extend out, when the tail end of the steel pipe moves out of the device, the steel pipe drops downwards, an elevating plate is extruded, the elevating plate moves downwards to extrude the auxiliary spring, meanwhile, the connecting rod moves towards two sides when moving downwards, the connecting rod drives a first gear groove to move, a first gear groove drives a transmission gear to rotate, the transmission gear drives a rotating shaft to rotate, and the rotating shaft drives a transmission chain to rotate, the movable rod is enabled to move, the movable rod drives the clamping plates to be close to each other to clamp the steel pipe, and the steel pipe is prevented from falling to the ground.

Compared with the prior art, the invention has the beneficial effects that:

1. the invention can clean the surface of a steel pipe by installing a cleaning box, the steel pipe is inserted from an input hole, a first motor drives a worm to rotate, the worm drives a turbine to rotate, the turbine drives a rotating ring to rotate, the rotating ring drives a cleaning steel wire to rotate, the cleaning steel wire is contacted with the surface of the steel pipe, so that dust and adhered impurities on the surface of the steel pipe fall off, a first air pump drives air to flow, the air enters an air injection ring and is then injected out of an air nozzle, the impurities remained on the surface of the steel pipe are blown off, a second motor drives a chain to rotate, the chain drives a rotating rod to rotate, the rotating rod drives a hairbrush to clean the steel pipe again, a fan blows the impurities into the collecting box, the impurities enter from a collecting hole, when the impurities are accumulated, an infrared detector is shielded, the infrared detector transmits a signal to a buzzer, and the buzzer makes a sound to remind a worker, the flexible plate is in an inclined state, so that the backflow of impurities can be effectively prevented;

2. according to the invention, the spraying box is arranged to paint the surface of the steel pipe, the steel pipe enters the spraying box, the second air pump pressurizes the pigment box, the control valve is opened, the pigment in the pigment box flows into the spraying plate from the spraying pipe, then the paint flows out from the nozzle to paint the steel pipe, the redundant pigment drops into the collecting tank, the filter screen filters impurities, and then the circulating pump pumps the pigment in the collecting tank into the pigment box;

3. according to the invention, a trigger and a buzzer are mounted to warn a worker, a steel pipe enters the auxiliary box to impact the sliding rod, the sliding rod moves to the tail end of the fixed chute, the sliding rod extrudes the trigger rod, the trigger rod extrudes the reset spring, the trigger rod drives the insert rod to move downwards, the insert rod moves downwards to impact the switch, and the buzzer gives out a sound warning to prompt the worker that the steel pipe is about to move out of the device;

4. the steel pipe can be prevented from falling down by installing the clamp holder, the steel pipe impacts the movable rod, the movable rod internally comprises a piezoresistor, when the steel pipe is impacted, the second electric telescopic rod is controlled to extend, the second electric telescopic rod drives the clamp holder to extend out, when the tail end of the steel pipe moves out of the device, the steel pipe falls downwards, the lifting plate is extruded, the lifting plate moves downwards and extrudes the auxiliary spring, meanwhile, the connecting rod moves towards two sides respectively when the lifting plate moves downwards, the connecting rod drives the first gear groove to move, the first gear groove drives the transmission gear to rotate, the transmission gear drives the rotating shaft to rotate, the rotating shaft drives the transmission chain to rotate, the movable rod moves, the movable rod drives the clamping plates to mutually approach to clamp the steel pipe, and the steel pipe is prevented from falling to the ground.

Drawings

FIG. 1 is a schematic view of the external structure of the present invention;

FIG. 2 is a schematic view of a first motor portion of the present invention;

FIG. 3 is a schematic diagram of a partial structure of a first air pump according to the present invention;

FIG. 4 is a schematic view of a second motor portion of the present invention;

FIG. 5 is a schematic top view of the cleaning box of the present invention;

FIG. 6 is a schematic view of a portion of the spray booth of the present invention;

FIG. 7 is a schematic view of a portion of the auxiliary tank of the present invention;

FIG. 8 is a schematic view of the structure of portion A of FIG. 7 according to the present invention;

FIG. 9 is a schematic diagram of a flip-flop according to the present invention;

fig. 10 is a partial structural view of the holder of the present invention.

In the figure: 1. a base plate; 101. a driven wheel; 102. a hand wheel; 103. a support plate; 104. a buzzer; 2. cleaning the box; 201. an input aperture; 202. a fan; 203. a collection box; 204. a collection well; 205. a tough plate; 206. a detector; 207. an infrared detector; 3. a rotating ring; 301. cleaning the steel wire; 302. a first motor; 303. a worm; 4. a first air pump; 401. an air injection ring; 402. an air nozzle; 5. a second motor; 501. rotating the rod; 502. a chain; 503. a brush; 6. a spraying box; 601. collecting tank; 602. a filter screen; 603. a paint box; 604. a second air pump; 605. a pressurizing pipe; 606. spraying a plate; 607. a nozzle; 608. a control valve; 609. a circulation pump; 7. an auxiliary tank; 701. fixing the chute; 702. a slide bar; 703. a limiting plate; 704. a limiting spring; 705. a first electric telescopic rod; 8. a trigger; 801. a trigger lever; 802. a return spring; 803. inserting a rod; 804. a fixing plate; 805. a switch; 9. a movable rod; 901. a second electric telescopic rod; 902. a holder; 903. a lifting plate; 904. a detection cartridge; 905. an auxiliary spring; 906. a connecting rod; 907. a rotating shaft; 908. a drive chain; 909. a holder; 910. a travel bar; 911. and (4) clamping the plate.

Detailed Description

The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.

In the description of the present invention, it should be noted that the terms "upper", "lower", "inner", "outer", "front", "rear", "both ends", "one end", "the other end", and the like indicate orientations or positional relationships based on those shown in the drawings, and are only for convenience of description and simplicity of description, but do not indicate or imply that the referred device or element must have a specific orientation, be constructed in a specific orientation, and be operated, and thus, should not be construed as limiting the present invention. Furthermore, the terms "first" and "second" are used for descriptive purposes only and are not to be construed as indicating or implying relative importance.

In the description of the present invention, it is to be noted that, unless otherwise explicitly specified or limited, the terms "mounted," "disposed," "connected," and the like are to be construed broadly, such as "connected," which may be fixedly connected, detachably connected, or integrally connected; can be mechanically or electrically connected; they may be connected directly or indirectly through intervening media, or they may be interconnected between two elements. The specific meanings of the above terms in the present invention can be understood in specific cases to those skilled in the art.

Example 1: referring to fig. 1, an embodiment of the present invention: the utility model provides a steel pipe straightening machine with coping effect and application method thereof, including bottom plate 1, cleaning box 2, spraying case 6 and auxiliary tank 7, cleaning box 2 is installed at the top of bottom plate 1, spraying case 6 is installed at the top of bottom plate 1, and spraying case 6 is located one side of cleaning box 2, auxiliary tank 7 is installed to the outer wall of spraying case 6, bottom plate 1 can support the top device, cleaning box 2 can clear up the surface of steel pipe, auxiliary tank 7 can help the staff to alleviate work burden, spraying case 6 can spray paint to the steel pipe.

Example 2: referring to fig. 2, fig. 3, fig. 4 and fig. 5, an embodiment of the present invention: a steel pipe straightening machine with a coping effect and a using method thereof are disclosed, wherein an input hole 201 is arranged on the outer wall of a cleaning box 2, a fan 202 is arranged on the inner wall of one side of the cleaning box 2, a collecting box 203 is arranged on the inner wall of the other side of the cleaning box 2, a collecting hole 204 is arranged on the outer wall of the collecting box 203, two sets of flexible plates 205 are arranged on the outer wall of the collecting hole 204, a detector 206 is arranged on the inner bottom wall of the collecting box 203, a plurality of infrared detectors 207 are arranged on the inner wall of the detector 206, a rotating ring 3 is arranged on the inner front wall of the cleaning box 2 through a bearing, a turbine is arranged on the outer wall of the rotating ring 3 in a surrounding manner, a cleaning steel wire 301 is arranged on the inner wall of the rotating ring 3, a first motor 302 is arranged on the inner top wall of the cleaning box 2, a worm 303 is arranged at the output end of the first motor 302 and is meshed with the turbine, a first air pump 4 is arranged on the top wall of the cleaning box 2, and the first air pump 4 is positioned on one side of the first motor 302, an output steel pipe is installed at the output end of the first air pump 4, an air injection ring 401 is installed at one end of the output steel pipe, a plurality of air injection nozzles 402 are installed on the inner wall of the air injection ring 401 in a surrounding mode, a second motor 5 is installed on the inner top wall of the cleaning box 2, the second motor 5 is located on one side of the first air pump 4, two groups of rotating rods 501 are installed on the inner top wall of the cleaning box 2, a chain 502 is installed on the output end of the second motor 5 in a surrounding mode, the second motor 5 is in transmission connection with the rotating rods 501 through the chain 502, a brush 503 is installed on the outer wall of each rotating rod 501 in a surrounding mode, the steel pipe is inserted from the input hole 201, the first motor 302 is started, the first motor 302 drives the worm 303 to rotate, the worm 303 drives the turbine to rotate, the turbine drives the rotating ring 3 to rotate, the rotating ring 3 drives the cleaning steel wire 301 to rotate, the cleaning steel wire 301 is in contact with the surface of the steel pipe, so that dust and adhered impurities on the surface of the steel pipe fall off, start first air pump 4 afterwards, first air pump 4 drives the air flow, the air admission spouts gas ring 401, spout in the air nozzle 402 afterwards, the remaining impurity in surface of steel pipe is blown down, start second motor 5, second motor 5 drives chain 502 and rotates, chain 502 drives dwang 501 and rotates, dwang 501 drives brush 503, clear up the steel pipe once more, start fan 202, fan 202 blows impurity to the inside of collection box 203, impurity gets into from collecting hole 204, when impurity piles up, shelter from infrared detector 207, infrared detector 207 transmits signals to buzzer 104, buzzer 104 sends sound and reminds the staff, toughness board 205 is the tilt state, can effectually prevent the impurity backward flow.

Example 3: referring to fig. 1, an embodiment of the present invention: the utility model provides a steel pipe straightener with coping effect and application method thereof, the riser is installed at the top of bottom plate 1, backup pad 103 is installed at the top of riser, and the top of riser extends the top of backup pad 103, hand wheel 102 is installed at the top of riser, a plurality of spill from driving wheel 101 are installed to the top of bottom plate 1 and the bottom of backup pad 103, bee calling organ 104 is installed at the top of spraying case 6, the steel pipe enters into from driving wheel 101, can straighten the steel pipe through upper and lower two sets of follow driving wheels 101, it can adjust the distance between two follow driving wheels 101 to rotate hand wheel 102.

Example 4: referring to fig. 6, an embodiment of the present invention: a steel pipe straightener with a coping effect and a using method thereof are disclosed, wherein a collecting tank 601 is installed on the inner bottom wall of a spraying tank 6, a filter screen 602 is installed on the inner wall of the collecting tank 601, a second air pump 604 is installed on the inner top wall of the spraying tank 6, pigment boxes 603 are installed on the inner walls of two sides of the spraying tank 6, a pressure pipe 605 is installed at the output end of the second air pump 604, one end of the pressure pipe 605 extends into the pigment boxes 603, a spraying pipe is installed on the outer wall of the pigment boxes 603 in a penetrating manner, a control valve 608 is installed on the outer wall of the spraying pipe, an arc-shaped spraying plate 606 is installed on one end of the spraying pipe, a plurality of nozzles 607 are installed on the outer wall of the spraying plate 606, two groups of circulating pumps 609 are installed on the inner bottom wall of the spraying tank 6, a feeding pipe is installed at the input end of the circulating pump collecting tank 609, one end of the feeding pipe extends into the inner part of the pigment boxes 601, a discharging pipe is installed at the output end of the circulating pump 609, and one end of the discharging pipe extends into the inner part of the pigment boxes 603, the steel pipe enters the interior of the spraying box 6, the second air pump 604 pressurizes the paint box 603, the control valve 608 is opened, the paint in the paint box 603 flows into the spraying plate 606 from the spraying pipe, then flows out of the nozzle 607 to paint the steel pipe, the redundant paint drops into the interior of the collecting tank 601, the filter screen 602 filters impurities, and then the circulating pump 609 pumps the paint in the interior of the collecting tank 601 into the interior of the paint box 603.

Example 5: referring to fig. 7, 8 and 9, an embodiment of the present invention: a steel pipe straightening machine with a coping effect and a using method thereof are disclosed, wherein a fixed chute 701 is arranged on the inner wall of an auxiliary box 7, a sliding rod 702 is arranged on the inner wall of the fixed chute 701, a limit plate 703 is arranged on the inner wall of the fixed chute 701, a limit spring 704 is arranged on the outer wall of the limit plate 703, one end of the limit spring 704 is connected with the inner wall of the fixed chute 701, a first electric telescopic rod 705 is arranged on the inner bottom wall of the fixed chute 701, a trigger 8 is arranged at the top of the first electric telescopic rod 705, a through hole is arranged on the inner wall of the auxiliary box 7, a movable groove is arranged on the inner wall of the through hole, a movable rod 9 is arranged on the inner wall of the movable groove, a trigger rod 801 is arranged at the top of the trigger 8 in a penetrating manner, a fixed plate 804 is arranged on the inner wall of the trigger 8, a return spring 802 is arranged on the top of the fixed plate 804, the top of the return spring 802 is connected with the bottom of the trigger rod 801, an L-shaped insert rod 803 is arranged on the outer wall of the trigger rod 801, and the bottom of the inserted bar 803 extends out of the bottom of the fixing plate 804, the switch 805 is installed on the inner bottom wall of the trigger 8, the steel pipe enters the auxiliary box 7 to impact the sliding bar 702, the sliding bar 702 moves to the tail end of the fixing chute 701, the sliding bar 702 extrudes the triggering bar 801, the triggering bar 801 extrudes the return spring 802, the triggering bar 801 drives the inserted bar 803 to move downwards, the inserted bar 803 moves downwards to impact the switch 805, and the buzzer 104 gives out a sound alarm to prompt a worker that the steel pipe is about to move out of the device.

Example 6: referring to fig. 7 and 10, an embodiment of the present invention: a steel pipe straightening machine with a coping effect and a using method thereof are disclosed, wherein a second electric telescopic rod 901 is arranged on the inner wall of an auxiliary box 7, one end of the second electric telescopic rod 901 extends out of the outer wall of the auxiliary box 7, a clamper 902 is arranged at one end of the second electric telescopic rod 901, a detection box 904 is arranged on the inner bottom wall of the clamper 902, a T-shaped lifting plate 903 is arranged at the top of the detection box 904 in a penetrating way, an auxiliary spring 905 is arranged at the bottom of the lifting plate 903, two groups of connecting rods 906 are arranged on the outer wall of the lifting plate 903, one end of each connecting rod 906 extends out of the outer wall of the detection box 904, a first gear groove is arranged on the outer wall of each connecting rod 906, two groups of rotating shafts 907 are arranged on the inner walls on two sides of the clamper 902 through fixed columns, a transmission gear is arranged on the outer wall of each rotating shaft 907, a transmission chain 908 is arranged on the outer wall of each rotating shaft 908, the transmission chain 908 is positioned on one side of the transmission gear, and a fixer 909 is arranged on the inner walls on two sides of the clamper 902, a moving rod 910 is installed on the inner wall of the fixer 909 in a penetrating manner, a second gear groove is formed in the bottom of the moving rod 910, an arc-shaped clamping plate 911 is installed at one end of the moving rod 910, a steel pipe impacts the moving rod 9, a piezoresistor is arranged inside the moving rod 9, when the impact of the steel pipe is received, the second electric telescopic rod 901 is controlled to extend, the second electric telescopic rod 901 drives the clamp 902 to extend out, when the tail end of the steel pipe moves out of the device, the steel pipe falls downwards, the lifting plate 903 is extruded, the lifting plate 903 moves downwards, the auxiliary spring 905 is extruded, meanwhile, the connecting rods 906 move towards two sides when the lifting plate 903 moves downwards, the connecting rods 906 drive the first gear groove to move, the first gear groove drives the transmission gear to rotate, the transmission gear drives the rotating shaft 907 to rotate, the rotating shaft 907 drives the transmission chain to rotate, the moving rod 910 moves, the moving rod 910 drives the clamping plates 911 to approach each other to clamp the steel pipe, the steel pipe is prevented from falling to the ground.

Further, the working steps of the steel pipe straightener are as follows:

s1, inserting a steel pipe from an input hole 201, starting a first motor 302, wherein the first motor 302 drives a worm 303 to rotate, the worm 303 drives a turbine to rotate, the turbine drives a rotating ring 3 to rotate, the rotating ring 3 drives a cleaning steel wire 301 to rotate, the cleaning steel wire 301 is in contact with the surface of the steel pipe, so that dust and adhered impurities on the surface of the steel pipe fall off, then, starting a first air pump 4, the first air pump 4 drives an air flow, the air enters an air injection ring 401 and is then sprayed out of an air nozzle 402, impurities remained on the surface of the steel pipe are blown off, starting a second motor 5, the second motor 5 drives a chain 502 to rotate, the chain 502 drives a rotating rod 501 to rotate, the rotating rod 501 drives a brush 503, cleaning the steel pipe again, starting a fan 202, the fan 202 blows the impurities into a collection box 203, the impurities enter from a collection hole 204, and shielding an infrared detector 207 when the impurities are accumulated, the infrared detector 207 transmits a signal to the buzzer 104, the buzzer 104 gives out a sound to remind a worker, and the flexible plate 205 is in an inclined state, so that the backflow of impurities can be effectively prevented;

s2, then, the steel pipe enters the driven wheels 101, the steel pipe can be straightened through the upper and lower groups of driven wheels 101, and the distance between the two driven wheels 101 can be adjusted by rotating the hand wheel 102;

s3, the steel pipe enters the spraying box 6, the second air pump 604 pressurizes the paint box 603, the control valve 608 is opened, the paint in the paint box 603 flows into the spraying plate 606 from the spraying pipe, then flows out of the nozzle 607 to perform painting operation on the steel pipe, the redundant paint drops into the collecting tank 601, the filter screen 602 filters impurities, and then the circulating pump 609 pumps the paint in the collecting tank 601 into the paint box 603;

s4, the steel pipe enters the auxiliary box 7 to impact the sliding rod 702, the sliding rod 702 moves to the tail end of the fixed sliding groove 701, the sliding rod 702 extrudes the trigger rod 801, the trigger rod 801 extrudes the reset spring 802, the trigger rod 801 drives the insert rod 803 to move downwards, the insert rod 803 moves downwards to impact the switch 805, the buzzer 104 gives out a sound alarm to prompt a worker that the steel pipe is about to move out of the device, the steel pipe impacts the movable rod 9, the movable rod 9 internally comprises a piezoresistor, when the impact of the steel pipe is received, the second electric telescopic rod 901 is controlled to extend, the second electric telescopic rod 901 drives the clamp 902 to extend out, when the tail end of the steel pipe moves out of the device, the steel pipe falls downwards, the lifting plate 903 is extruded, the lifting plate 903 moves downwards, the auxiliary spring 905 is extruded, meanwhile, when the connecting rod 906 moves downwards at the lifting plate 903, the connecting rod 906 moves towards two sides respectively, the first gear groove moves, the first gear groove drives the transmission gear to rotate, the transmission gear drives the rotation shaft 907 to rotate, the rotation shaft 907 drives the transmission chain 908 to rotate, the moving rod 910 moves, and the moving rod 910 drives the clamping plate 911 to approach each other to clamp the steel pipe, so that the steel pipe is prevented from falling to the ground.

The working principle is that firstly, a steel pipe is inserted from an input hole 201, a first motor 302 is started, the first motor 302 drives a worm 303 to rotate, the worm 303 drives a turbine to rotate, the turbine drives a rotating ring 3 to rotate, the rotating ring 3 drives a cleaning steel wire 301 to rotate, the cleaning steel wire 301 is in contact with the surface of the steel pipe, so that dust and adhered impurities on the surface of the steel pipe fall off, then, a first air pump 4 is started, the first air pump 4 drives air to flow, air enters an air injection ring 401 and then is injected from an air nozzle 402, impurities remained on the surface of the steel pipe are blown off, a second motor 5 is started, the second motor 5 drives a chain 502 to rotate, the chain 502 drives a rotating rod 501 to rotate, the rotating rod 501 drives a brush 503 to clean the steel pipe again, a fan 202 is started, the fan 202 blows the impurities into a collection box 203, the impurities enter from a collection hole 204, when the impurities are accumulated, the infrared detector 207 is shielded, the infrared detector 207 transmits a signal to the buzzer 104, the buzzer 104 gives out a sound to remind a worker, the flexible plate 205 is in an inclined state, impurities can be effectively prevented from flowing back, then the steel pipe enters the driven wheel 101, the steel pipe can be straightened through the upper driven wheel 101 and the lower driven wheel 101, the distance between the two driven wheels 101 can be adjusted by rotating the hand wheel 102, then the steel pipe enters the spraying box 6, the second air pump 604 pressurizes the pigment box 603, the control valve 608 is opened, the pigment in the pigment box 603 flows into the spraying plate 606 from the spraying pipe, then the paint is brushed on the steel pipe by flowing out of the nozzle 607, the redundant pigment drops into the collecting tank 601, the filter screen 602 filters the impurities, the circulating pump 609 pumps the pigment in the collecting tank 601 into the pigment box 603, and finally the steel pipe enters the auxiliary tank 7 to impact the sliding rod 702, the sliding rod 702 moves to the tail end of the fixed sliding chute 701, the sliding rod 702 extrudes the trigger rod 801, the trigger rod 801 extrudes the reset spring 802, the trigger rod 801 drives the insert rod 803 to move downwards, the insert rod 803 moves downwards to impact the switch 805, the buzzer 104 gives out a sound warning to prompt a worker that a steel pipe is about to move out of the device, the steel pipe impacts the movable rod 9, the movable rod 9 internally comprises a piezoresistor, when the impact of the steel pipe is received, the second electric telescopic rod 901 is controlled to extend, the second electric telescopic rod 901 drives the gripper 902 to extend out, when the tail end of the steel pipe moves out of the device, the steel pipe drops downwards, the lifting plate 903 is extruded, the lifting plate 903 moves downwards, the auxiliary springs 905 are extruded, and simultaneously when the lifting plate 903 moves downwards, the connecting rod 906 moves towards two sides respectively, the connecting rod 906 drives the first gear groove to move, the first gear groove drives the transmission gear to rotate, the transmission gear drives the rotating shaft 907 to rotate, the rotating shaft 907 drives the transmission chain 908 to rotate, so that the moving rod 910 moves, and the moving rod 910 drives the clamping plates 911 to approach each other to clamp the steel pipe, so as to prevent the steel pipe from falling to the ground.

It will be evident to those skilled in the art that the invention is not limited to the details of the foregoing illustrative embodiments, and that the present invention may be embodied in other specific forms without departing from the spirit or essential attributes thereof. The present embodiments are therefore to be considered in all respects as illustrative and not restrictive, the scope of the invention being indicated by the appended claims rather than by the foregoing description, and all changes which come within the meaning and range of equivalency of the claims are therefore intended to be embraced therein. Any reference sign in a claim should not be construed as limiting the claim concerned.