阅读说明：本技术 一种新型智能液压绞磨机 (Novel intelligent hydraulic winching machine ) 是由 周丹 王涵 于 2021-09-10 设计创作，主要内容包括：本发明公开一种新型智能液压绞磨机,涉及及电力铺设设备领域,具体涉及液压绞磨机技术领域,包含了动力组件,牵引组件,所述动力组件与牵引组件采用模块化、轻量化结构,且设置为两个独立的模块,且通过控制组件对各个执行机构进行实时监控；本发明通过将动力组件与牵引组件采用模块化、轻量化结构,且设置为两个独立的模块,可便捷装拆,方便运输；本发明通过采用设备测控系统,实现了设备测控系统具备参数、电液控制、故障报警、无线通讯及网络通讯等功能,同时具备局域联网及网络联网的功能,具备智能联控的功能。同时测控系统配备手动控制和自动控制两种控制方式,可实现远程控制的功能。(The invention discloses a novel intelligent hydraulic winching machine, which relates to the field of electric laying equipment, in particular to the technical field of hydraulic winching machines, and comprises a power assembly and a traction assembly, wherein the power assembly and the traction assembly adopt modularized and lightweight structures and are arranged into two independent modules, and each actuating mechanism is monitored in real time through a control assembly; according to the invention, the power assembly and the traction assembly are in a modularized and lightweight structure and are arranged into two independent modules, so that the power assembly and the traction assembly can be conveniently assembled and disassembled, and the transportation is convenient; by adopting the equipment measurement and control system, the invention realizes that the equipment measurement and control system has the functions of parameter, electrohydraulic control, fault alarm, wireless communication, network communication and the like, and simultaneously has the functions of local area networking and network networking and has the function of intelligent joint control. Meanwhile, the measurement and control system is provided with two control modes of manual control and automatic control, and the function of remote control can be realized.)

1. The utility model provides a novel intelligence hydraulic pressure hank mill which characterized in that: the intelligent control system comprises a power assembly, a traction assembly and a control assembly, wherein the control assembly can intelligently control actuating mechanisms of the power assembly and the traction assembly through an electro-hydraulic control system, a data measurement and control system, an intelligent joint control system and a fault alarm system; the power assembly and the traction assembly adopt a modularized and lightweight structure and are arranged into two independent modules;

the power assembly includes: the device comprises a rack (1), a diesel engine pump assembly (13), an oil tank (14), a cooling fan (2), a power fixing chassis (3), an operation panel (19), a control module (25), a first pressure gauge (21), a second pressure gauge (22), a third pressure gauge (23), a fourth pressure gauge (24), a first electric operation control handle (18), a second electric operation control handle (20) and a manual throttle valve (16); the diesel engine pump assembly (13) is arranged on the power fixing base frame (3), and the oil tank (14) is arranged below the power fixing base frame (3); the heat radiation fan (2) is arranged on one side of the top of the oil tank (14), and the wind direction port is opposite to the diesel engine pump assembly (13); the control panel (19) is embedded in the surface of a second operating platform (17), the control module (25) is arranged below the second operating platform, and the four pressure gauges are respectively horizontally and sequentially arranged on an inclined plane right in front of the second operating platform (17); the first electric operating handle (18), the second electric operating handle (20) are arranged in front of the second operating platform (17), and the manual throttle valve (16) is arranged above the first operating platform (15);

the tow assembly includes: the device comprises a first winch barrel assembly (4), a second winch barrel assembly (5), a first winch barrel support (34), a first rotating support (7), a second rotating support (8), a fixed placing seat (12) and a fixed connecting plate (6), wherein the first winch barrel assembly (4) and the second winch barrel assembly (5) are horizontally and symmetrically arranged on the first rotating support (7) and the first winch barrel support (34); the fixed connection plate (6) is fixedly connected with the first rotating support (7) and the second rotating support (8), and the first rotating support (7) and the second rotating support (8) are respectively fixedly connected with the first fixing base (9) and the second fixing base (10) through fixing threaded holes (11) on one side of the fixed placing seat (12).

2. The novel intelligent hydraulic winching machine as claimed in claim 1, wherein: the diesel engine pump assembly (13) comprises a diesel engine (26), a cylinder connecting seat (27), a coupling (28) and a servo variable plug pump (29), and achieves a non-valve control mode and a stepless speed change function.

3. The novel intelligent hydraulic winching machine as claimed in claim 1, wherein: the diesel engine pump assembly (13) comprises a diesel engine (26), a cylinder connecting seat (27), a coupling (28) and a manual variable piston pump (29), and a manual valve control mode is realized.

4. The novel intelligent hydraulic winching machine as claimed in claim 1, wherein: the first winch barrel assembly (4) and the second winch barrel assembly (5) comprise a heavy-load low-speed hydraulic motor (33), an integrated gear reducer (31), a winch barrel (35), a first main support (30) and a second main support (32); and the heavy-duty low-speed hydraulic motor (33) and the integrated gear reducer (31) are arranged in the winch barrel, and the first total support (30) and the second total support (32) are used for fixing the winch barrel (35).

5. The novel intelligent hydraulic winching machine as claimed in claim 4, wherein: the heavy-load low-speed hydraulic motor (33) is independently driven, so that the problem of transmission interference of a double-twisted cylinder is avoided; the automatic forced synchronous speed regulation device has an automatic forced synchronous speed regulation function and can finish cable traction of 0-10T tension.

6. The novel intelligent hydraulic winching machine as claimed in claim 2, wherein: the electro-hydraulic control system comprises a first electrical control handle (18) and a second electrical control handle (20) which are used for respectively controlling the output flow and the pressure of the servo variable piston pump (29), and further controlling the rotating speed and the load of the heavy-load low-speed hydraulic motor (33).

7. The novel intelligent hydraulic winching machine as claimed in claim 1, wherein: the manual throttle valve (16) can be manually controlled when the electric control fails, and the safety performance of the manual throttle valve is effectively improved.

8. The novel intelligent hydraulic winching machine as claimed in claim 1, wherein: the data detection system comprises the first pressure gauge (21), the second pressure gauge (22), the third pressure gauge (23) and the fourth pressure gauge (24); it is respectively right the outlet pressure of diesel engine pump package spare (13), heavy load low-speed hydraulic motor (33) inlet pressure, the display of the pressure numerical value of heavy load low-speed hydraulic motor (33) outlet pressure, the inside oil temperature of diesel engine.

9. The novel intelligent hydraulic winching machine as claimed in claim 1, wherein: the intelligent joint control system comprises a control module (25), and the processing module (25) is provided with functions of local area networking and network networking and can realize a remote control function.

10. The novel intelligent hydraulic winching machine as claimed in claim 1, wherein: the fault alarm system comprises the control module (25) and an operation panel (19), and alarm information is displayed through the operation panel (19).

Technical Field

The invention relates to the field of electric power laying equipment, in particular to a novel intelligent hydraulic winching machine.

Background

In the prior art, CN201720852829.3 discloses a double-drum grinder, which comprises an engine, a direction changer, a gearbox, a drum and a frame, and is characterized in that the engine is located at the foremost end of the frame, a transmission shaft is arranged on the engine, and the transmission shaft is connected with the gearbox through a belt; the direction changer is arranged at the top of the gearbox and operated through the handle rod; the rack is positioned at the lowest end and is fixedly connected with each mechanism through bolts. The utility model provides a twin drum hank mill adopts the twin drum to lift by crane in coordination, has guaranteed better when the construction, and the factor of safety of the heavy object in-process that rises and falls has also improved the drawback of the quick wearing and tearing of single drum hank mill in use simultaneously, makes the life of machine obtain improving, has reduced the input cost of construction, has more guaranteed the risk of occurence of failure.

Present chinese patent application No. 201910042186.X, published document CN10982397A discloses hydraulic pressure grinder, including gasoline engine, hydraulic pressure variable pump, cylinder, the gasoline engine is provided with the gasoline tank at the back, be provided with the shaft coupling above the gasoline engine, shaft coupling one side is provided with the storage battery, be provided with above the shaft coupling hydraulic pressure variable pump, gasoline engine one side is provided with the radiator, the radiator is provided with hydraulic tank at the back, be provided with the filter above the hydraulic tank, radiator the place ahead is provided with the overflow valve, overflow valve one side is provided with the ball valve, ball valve one side is provided with the hydraulic handle, the hydraulic handle top is provided with the electric contact hydraulic pressure table. Has the advantages that: the invention can realize stepless speed change, meet the requirements of users on different speeds, simultaneously display the load size, facilitate the users to make a reasonable use method for judging the load size, set the load size and take load protection safety measures, and improve the use convenience of the grinder.

Some improvement measures are provided in the prior art, the operation stability is effectively improved, the service life is prolonged, and the stepless speed regulation function is realized, but some defects still exist in the current practical use:

1. the power assembly and the traction assembly are integrally designed, so that the disassembly and the transportation are inconvenient.

2. The power mechanism of the traction assembly cannot meet the current use requirement, and the rotating speed of the traction assembly cannot be easily controlled if the integration performance is low; and the problem that the rotating speed is not easy to control and synchronize due to the double twisting cylinders.

3. The lack of perfect intelligent monitoring system of whole equipment can not realize full system monitoring, and main system parameters such as load pulling force, hank reel rotational speed, hydraulic system oil pressure, flow parameter all can real-time detection. The system has the functions of overload alarm and automatic emergency stop. The intelligent integrated control system does not have the functions of local area networking and network networking and does not have the function of intelligent integrated control; meanwhile, the measurement and control system cannot be provided with two control modes of manual control and automatic control, and the function of remote control can be realized.

Disclosure of Invention

The invention aims to solve the problems and provide a novel intelligent hydraulic winching machine, which improves the convenience, the stability, the safety and the intelligence of the winching machine.

The invention realizes the purpose through the following technical scheme:

a novel intelligent hydraulic winching machine comprises a power assembly, a traction assembly and a control assembly, wherein the control assembly can intelligently control actuating mechanisms of the power assembly and the traction assembly through an electro-hydraulic control system, a data measurement and control system, an intelligent joint control system and a fault alarm system; the power assembly and the traction assembly adopt a modularized and lightweight structure and are arranged into two independent modules;

the power assembly includes: the system comprises a rack, a diesel engine pump assembly, an oil tank, a cooling fan, a power fixing chassis, an operation panel, a control module, a first pressure gauge, a second pressure gauge, a third pressure gauge, a fourth pressure gauge, a first electrical operation handle, a second electrical operation handle and a manual throttle valve; the diesel engine pump assembly is arranged on the power fixing underframe, and the oil tank is arranged below the power fixing base; the heat radiation fan is arranged on one side of the top of the oil tank, and the wind direction port is right opposite to the diesel engine pump assembly; the control panel is embedded in the surface of a second operating platform, the control module is arranged below the second operating platform, and the four pressure gauges are respectively horizontally and sequentially arranged on an inclined plane right in front of the second operating platform; the first electric operating handle, the second electric operating handle are arranged in front of the second operating platform, and the manual throttle valve is arranged above the first operating platform;

the tow assembly includes: the device comprises a first winch barrel assembly, a second winch barrel assembly, a first winch barrel support, a first rotating support, a second rotating support, a fixed placing seat and a fixed connecting plate, wherein the first winch barrel assembly and the second winch barrel assembly are horizontally and symmetrically arranged on the first rotating support and the first winch barrel support; the fixed connection plate is used for fixedly connecting the first rotating support and the second rotating support, and the first rotating support and the second rotating support are respectively fixedly connected with the first fixing base and the second fixing base on one side of the fixed placing base through fixing threaded holes.

In a preferred embodiment, the diesel engine pump assembly comprises a diesel engine, a cylinder connecting seat, a coupling and a servo variable plug pump, and realizes a non-valve control mode and a stepless speed change function.

In a preferred embodiment: the diesel engine pump assembly comprises a diesel engine, a cylinder connecting seat, a coupling and a manual variable piston pump, and realizes a manual valve control mode.

In a preferred embodiment: the first and second winch barrel groups comprise a heavy-load low-speed hydraulic motor, an integrated gear reducer, a winch barrel, a first total support and a second total support; and the heavy-duty low-speed hydraulic motor and the integrated gear reducer are arranged in the winch barrel, and the first main support and the second main support are used for fixing the winch barrel.

In a preferred embodiment: the heavy-load low-speed hydraulic motor is independently driven, so that the problem of transmission interference of a double-twisted cylinder is avoided; the automatic forced synchronous speed regulation device has an automatic forced synchronous speed regulation function and can finish cable traction of 0-10T tension.

In a preferred embodiment: the electro-hydraulic control system comprises a first electrical control handle and a second electrical control handle which are used for respectively controlling the output flow and the pressure of the servo variable plug pump so as to control the rotating speed and the load of the heavy-load low-speed hydraulic motor.

In a preferred embodiment: the manual throttle valve can be manually controlled when the electric control fails, and the safety performance of the manual throttle valve is effectively improved.

In a preferred embodiment: the data detection system comprises the first pressure gauge, a second pressure gauge, a third pressure gauge and a fourth pressure gauge; it is respectively right the outlet pressure of diesel engine pump subassembly, heavy load low-speed hydraulic motor inlet pressure, the display of the pressure numerical value of heavy load low-speed hydraulic motor outlet pressure, the inside oil temperature of diesel engine.

In a preferred embodiment: the intelligent joint control system comprises a control module, and the processing module is provided with functions of local area networking and network networking and can realize a remote control function.

In a preferred embodiment: the fault alarm system comprises the control module and an operation panel, and alarm information is displayed through the operation panel.

The invention has the technical effects and advantages that:

1. according to the invention, the power assembly and the traction assembly are in a modularized and lightweight structure and are arranged into two independent modules, so that the power assembly and the traction assembly can be conveniently assembled and disassembled, and the transportation is convenient.

2. According to the invention, through the first winch barrel assembly and the second winch barrel assembly, a heavy-load low-speed hydraulic motor, an integrated gear reducer and a winch barrel structure are adopted; the automatic forced synchronous speed regulation function is realized, and the cable traction of 0-10T tension can be completed; and the heavy-load low-speed hydraulic motor adopts independent drive, so that the problem of interference of double-twisted-drum transmission is avoided.

3. By adopting the equipment measurement and control system, the equipment measurement and control system has the functions of parameter, electrohydraulic control, fault alarm, wireless communication, network communication and the like, and simultaneously has the functions of local area networking and network networking and the function of intelligent joint control; meanwhile, the measurement and control system is provided with two control modes of manual control and automatic control, and the function of remote control can be realized.

Drawings

FIG. 1 is an overall structure diagram of a novel intelligent hydraulic winching machine;

FIG. 2 is a block diagram of a diesel engine assembly of a novel intelligent hydraulic winching machine;

FIG. 3 is a diagram of a single-drum assembly of a new intelligent hydraulic grinder;

FIG. 4 is a structural diagram of a control panel of the novel intelligent hydraulic winching machine;

reference numerals: 1-a rack, 2-a cooling fan, 3-a power fixed chassis, 4-a first winch barrel assembly, 5-a second winch barrel assembly, 6-a fixed connecting plate, 7-a first rotating bracket, 8-a second rotating bracket, 9-a first fixed base, 10-a second fixed base, 11-a fixed threaded hole, 12-a fixed placing base, 13-a diesel engine assembly, 14-an oil tank, 15-a first operating platform, 16-a manual throttle valve, 17-a second operating platform, 18-a first electric control operating handle and 19-an operating panel; 20-a second electric control operating handle, 21-a first pressure gauge and 22-a second pressure gauge; 23-a third pressure gauge, 24-a fourth pressure gauge, 25-a control module, 26-a diesel engine, 27-a cylinder connecting seat, 28-a coupling, 29-a variable piston pump (a servo/manual variable piston pump), 30-a first main support, 31-an integrated gear reducer, 32-a second main support, 33-a heavy-load low-speed hydraulic motor, 34-a first winch barrel support and 35-a winch barrel.

Detailed Description

The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention. The novel intelligent hydraulic winching machine comprises a power assembly, a traction assembly and a control assembly, wherein the control assembly can intelligently control actuating mechanisms of the power assembly and the traction assembly through an electro-hydraulic control system, a data measurement and control system, an intelligent joint control system and a fault alarm system; the power assembly and the traction assembly adopt a modularized and lightweight structure and are arranged into two independent modules;

the power assembly includes: the system comprises a rack 1, a diesel engine pump assembly 13, an oil tank 14, a heat radiation fan 2, a power fixing chassis 3, an operation panel 19, a control module 25, a first pressure gauge 21, a second pressure gauge 22, a third pressure gauge 23, a fourth pressure gauge 24, a first electric control handle 18, a second electric control handle 20 and a manual throttle valve 16; the diesel engine pump assembly 13 is arranged on the power fixing base frame 3, and the oil tank 14 is arranged below the power fixing base frame 3; the heat radiation fan 2 is arranged on one side of the top of the oil tank 14, and the wind direction port is right opposite to the diesel engine pump assembly 13; the control panel 19 is embedded in the surface of the second operating platform 17, the control module 25 is arranged below the second operating platform, and the four pressure gauges are respectively horizontally and sequentially arranged on an inclined plane right in front of the second operating platform 17; the first electrical operating handle 18, the second electrical operating handle 20 are arranged in front of the second operating platform 17, and the manual throttle valve 16 is arranged above the first operating platform 15;

the tow assembly includes: the device comprises a first winch barrel assembly 4, a second winch barrel assembly 5, a first winch barrel support 34, a first rotating support 7, a second rotating support 8, a fixed placing seat 12 and a fixed connecting plate 6, wherein the first winch barrel assembly 4 and the second winch barrel assembly 5 are horizontally and symmetrically arranged on the first rotating support 7 and the first winch barrel support 34; the fixed connection plate 6 is fixedly connected with the first rotating support 7 and the second rotating support 8, and the first rotating support 7 and the second rotating support 8 are respectively fixedly connected with the first fixing base 9 and the second fixing base 10 on one side of the fixed placing base 12 through fixing threaded holes 11.

The diesel engine pump assembly 13 comprises a diesel engine 26, a cylinder connecting seat 27, a coupling 28 and a servo variable plug pump 29, and realizes a non-valve control mode and a stepless speed change function.

The diesel engine pump assembly 13 comprises a diesel engine 26, a cylinder connecting seat 27, a coupling 28 and a manual variable piston pump 29, and realizes a manual valve control mode.

The first winch barrel assembly 4 and the second winch barrel assembly 5 comprise a heavy-load low-speed hydraulic motor 33, an integrated gear reducer 31, a winch barrel 35, a first total support 30 and a second total support 32; and the heavy-duty low-speed hydraulic motor 33 and the integrated gear reducer 31 are arranged in the winch barrel, and the first total support 30 and the second total support 32 are used for fixing the winch barrel 35.

The heavy-load low-speed hydraulic motor 33 is independently driven, so that the problem of transmission interference of a double-twisted cylinder is avoided; the automatic forced synchronous speed regulation device has an automatic forced synchronous speed regulation function and can finish cable traction of 0-10T tension.

The electro-hydraulic control system comprises the first electric control handle 18 and the second electric control handle 20, which respectively control the output flow and the pressure of the servo variable piston pump 29, and further control the rotating speed and the load of the heavy-load low-speed hydraulic motor 33.

The manual throttle valve 16 can be manually controlled when the electric control fails, so that the safety performance of the manual throttle valve is effectively improved.

The data detection system comprises the first pressure gauge 21, a second pressure gauge 22, a third pressure gauge 23 and a fourth pressure gauge 24; it is respectively right the outlet pressure of diesel engine pump assembly 13, heavy load low-speed hydraulic motor 33 inlet pressure, the demonstration of the pressure numerical value of the inside oil temperature of heavy load low-speed hydraulic motor 33 outlet pressure, diesel engine.

The intelligent joint control system comprises a control module 25, and the processing module 25 is provided with functions of local area networking and network networking, so that the remote control function can be realized.

The fault alarm system comprises the control module 25 and an operation panel 19, and alarm information is displayed through the operation panel 19.

The implementation mode is specifically as follows: before the hydraulic control device is actually used, according to the use requirement, when the hydraulic control device is used, the diesel engine component 13 is started to operate through the operation panel 19, the electric energy generated by the diesel engine 26 is used as motive power, the control module 25 controls the heavy-load low-speed hydraulic motor 33 to rotate, so that the first winch barrel component 4 and the winch barrel 35 of the second winch barrel component 5 are driven to synchronously rotate, and the collection and traction actions of a steel wire or a cable are realized, and an electro-hydraulic control system is further arranged to respectively control the output flow and the pressure of the variable piston pump 29 through the first electric control handle 18 and the second electric control handle 20, so that the rotating speed and the load of the heavy-load low-speed hydraulic motor 33 are further controlled; a data measurement and control system is also designed, and the first pressure gauge 21, the second pressure gauge 22, the third pressure gauge 23 and the fourth pressure gauge 24 are arranged; respectively displaying the numerical values of the outlet pressure of the diesel engine pump assembly 13, the inlet pressure of the heavy-load low-speed hydraulic motor 33, the outlet pressure of the heavy-load low-speed hydraulic motor 33 and the pressure of the internal oil temperature of the diesel engine; the visualization degree is high, and the safety performance is good; the intelligent joint control system is also designed, and the processing module 25 is provided with functions of local area networking and network networking, so that the remote control function can be realized; a fault alarm system is designed, each execution link can be monitored, full-system monitoring is achieved, and main system parameters such as load tension, winch rotating speed and flow parameters can be detected in real time. And the system has the functions of overload alarm and automatic emergency stop, and the safety performance of the whole machine is good, and the automation degree is high.

The points to be finally explained are: first, in the description of the present application, it should be noted that, unless otherwise specified and limited, the terms "mounted," "connected," and "connected" should be understood broadly, and may be a mechanical connection or an electrical connection, or a communication between two elements, and may be a direct connection, "upper," "lower," "left," and "right," and the like are only used to indicate a relative positional relationship, and when the absolute position of the object to be described is changed, the relative positional relationship may be changed.

Secondly, the method comprises the following steps: in the drawings of the disclosed embodiments of the present invention, only the structures related to the disclosed embodiments are referred to, and other structures may refer to general designs, and the same embodiment and different embodiments of the present invention may be combined with each other without conflict.

And finally: the above description is only for the purpose of illustrating the preferred embodiments of the present invention and is not to be construed as limiting the invention, and any modifications, equivalents, improvements and the like that are within the spirit and principle of the present invention are intended to be included in the scope of the present invention.