阅读说明：本技术 一种地毯贴合装置及方法 (Carpet laminating device and method ) 是由 吴鹤新 于 2021-09-17 设计创作，主要内容包括：本发明涉及地毯加工技术领域,具体涉及一种地毯贴合装置及方法,本发明提供的一种地毯贴合装置包括了外壳、预处理室、压紧室和裁剪室,预处理室用于对原料进行除尘和添加粘合剂,压紧室利用第一输送台和第二输送台输送地毯,限位板能够使各层在贴合时防止错位,并由滑动块、液压升降杆、复位弹簧及驱动电机组成的升降组件和紧压轮共同作用对地毯进行反复碾压,从而使各层之间结合的更加紧密,解决了现有的地毯贴合装置不能根据地毯的厚度进行调节上紧压轮和下紧压轮之间的间隙的问题。(The invention relates to the technical field of carpet processing, in particular to a carpet laminating device and a method, the carpet laminating device provided by the invention comprises a shell, a pretreatment chamber, a compaction chamber and a cutting chamber, wherein the pretreatment chamber is used for removing dust and adding an adhesive to a raw material, the compaction chamber utilizes a first conveying table and a second conveying table to convey a carpet, a limiting plate can prevent dislocation of each layer during laminating, and a lifting assembly consisting of a sliding block, a hydraulic lifting rod, a reset spring and a driving motor and a pressing wheel act together to repeatedly roll the carpet, so that the layers are combined more tightly, and the problem that the gap between an upper pressing wheel and a lower pressing wheel cannot be adjusted according to the thickness of the carpet by the conventional carpet laminating device is solved.)

1. A carpet laminating device is characterized by comprising a shell, a pretreatment chamber, a compaction chamber and a cutting chamber;

the pretreatment chamber is fixedly connected with the shell and is positioned on the inner side wall of the shell, and the cutting chamber is fixedly connected with the shell and is positioned on the inner side wall of the shell;

the compaction chamber comprises a first conveying table, a second conveying table, a plurality of limiting plates, a plurality of lifting assemblies and a plurality of compaction wheels, the first conveying table is fixedly connected with the shell and positioned on the inner side wall of the shell, the second conveying table is fixedly connected with the shell and positioned on the inner side wall of the shell, the limiting plates are fixedly connected with the first conveying table and positioned on one side of the first conveying table respectively, the lifting assemblies are slidably connected with the second conveying table respectively and positioned on one side of the conveying table respectively, the compaction wheels are fixedly connected with the lifting assemblies respectively and positioned on one side of the lifting assemblies away from the conveying tables respectively, the lifting assemblies comprise two sliding blocks, two hydraulic lifting rods, two reset springs and two driving motors, the two sliding blocks are slidably connected with the second conveying table respectively, the two hydraulic lifting rods are fixedly connected with the two sliding blocks respectively and are positioned on one side away from the second conveying table, the two driving motors are fixedly connected with the two hydraulic lifting rods respectively and are positioned on one side away from the sliding blocks respectively, one ends of the two reset springs are fixedly connected with the two sliding blocks respectively, the other ends of the two reset springs are fixedly connected with the two driving motors respectively and are positioned on the outer side wall of the hydraulic lifting rods, and the pressing wheel is fixedly connected with the output ends of the two driving motors and is positioned between the two driving motors.

2. The carpet conforming device according to claim 1 wherein,

the compaction chamber further comprises a plurality of pressing rods, and the pressing rods are fixedly connected with the shell and are respectively positioned on one side, close to the first conveying table, of the shell.

3. The carpet conforming device according to claim 1 wherein,

the compaction chamber further comprises a scraper which is fixedly connected with the second conveying table and is positioned on one side, close to the lifting assembly, of the second conveying table.

4. The carpet conforming device according to claim 3 wherein,

the compaction chamber further comprises a recovery pipe, and the recovery pipe is fixedly connected with the scraper and is positioned on one side of the scraper.

5. The carpet conforming device according to claim 1 wherein,

the pretreatment chamber includes a plurality of pan feeding baffles and a plurality of bonding adder, and is a plurality of the pan feeding baffle respectively with the shell is dismantled and is connected, all is located the inboard of shell, and is a plurality of the bonding adder respectively with personnel's material baffle fixed connection to be located respectively one side of personnel's material baffle.

6. The carpet conforming device according to claim 5 wherein,

the pretreatment chamber further comprises a dust removal fan, and the dust removal fan is fixedly connected with the shell and is positioned on the inner side wall of the shell.

7. The carpet conforming device according to claim 1 wherein,

the cutting room comprises a limiting frame and a plurality of cutting sheets, the limiting frame is fixedly connected with the shell and is positioned on the inner side wall of the shell, and the cutting sheets are respectively connected with the limiting frame in a sliding mode and are respectively positioned on one side of the limiting frame.

8. A method of carpet application apparatus, applied to a carpet application apparatus as claimed in claim 1,

it is characterized by comprising:

dedusting the raw material and adding a binder in a pretreatment chamber;

compacting the combined raw materials in a compacting chamber;

and cutting the material subjected to the compaction treatment in a cutting chamber.

Technical Field

The invention relates to the technical field of carpet processing, in particular to a carpet laminating device and method.

Background

Carpet that present house is commonly used is mostly multilayer structure, for example the bottom is skid-proof rubber layer structure, and the middle part is the toughness layer structure and the top of nai trampling for the better pile layer of travelling comfort etc. these lamellar structure need laminate closely when making production carpet, otherwise can appear layering and come off the scheduling problem to influence product quality.

The upper pressing wheel and the lower pressing wheel of the existing carpet laminating device are of an upper mounting structure and a lower mounting structure in a shell, and a gap between the upper pressing wheel and the lower pressing wheel is used for extruding an upper layer and a lower layer of a carpet so as to be laminated by an adhesive.

But when compressing tightly the carpet, can not adjust the clearance between the tight pinch roller and the lower wheel of sticising according to the thickness of carpet, when carpet upper strata and carpet lower floor are too thick, the tight pinch roller can excessively extrude carpet upper strata and carpet lower floor with the clearance of sticising down between the wheel, makes it take place to warp to the practicality of carpet laminating device has been reduced.

Disclosure of Invention

The invention aims to provide a carpet attaching device and a carpet attaching method, and aims to solve the problem that the gap between an upper pressing wheel and a lower pressing wheel cannot be adjusted according to the thickness of a carpet in the conventional carpet attaching device.

In order to achieve the purpose, the invention provides a carpet laminating device, which comprises a shell, a pretreatment chamber, a compaction chamber and a cutting chamber;

the pretreatment chamber is fixedly connected with the shell and is positioned on the inner side wall of the shell, and the cutting chamber is fixedly connected with the shell and is positioned on the inner side wall of the shell;

the compaction chamber comprises a first conveying table, a second conveying table, a plurality of limiting plates, a plurality of lifting assemblies and a plurality of compaction wheels, the first conveying table is fixedly connected with the shell and positioned on the inner side wall of the shell, the second conveying table is fixedly connected with the shell and positioned on the inner side wall of the shell, the limiting plates are fixedly connected with the first conveying table and positioned on one side of the first conveying table respectively, the lifting assemblies are slidably connected with the second conveying table respectively and positioned on one side of the conveying table respectively, the compaction wheels are fixedly connected with the lifting assemblies respectively and positioned on one side of the lifting assemblies away from the conveying tables respectively, the lifting assemblies comprise two sliding blocks, two hydraulic lifting rods, two reset springs and two driving motors, the two sliding blocks are slidably connected with the second conveying table respectively, the two hydraulic lifting rods are fixedly connected with the two sliding blocks respectively and are positioned on one side away from the second conveying table, the two driving motors are fixedly connected with the two hydraulic lifting rods respectively and are positioned on one side away from the sliding blocks respectively, one ends of the two reset springs are fixedly connected with the two sliding blocks respectively, the other ends of the two reset springs are fixedly connected with the two driving motors respectively and are positioned on the outer side wall of the hydraulic lifting rods, and the pressing wheel is fixedly connected with the output ends of the two driving motors and is positioned between the two driving motors.

The pretreatment room is used for removing dust and adding the adhesive in the layering to the raw materials, it is used for compressing tightly the processing to the raw materials to compress tightly the room, it is used for tailorring raw materials deckle edge etc. to cut out the room, it utilizes to compress tightly the room first carry platform and second to carry the platform and carry the carpet, the limiting plate can make each layer prevent the dislocation when laminating, thereby lifting unit can the height-adjusting adapt to the carpet of different thickness, and the cooperation the pinch roller rolls the carpet many times to make between each layer inseparabler that combines, solved current carpet laminating device can not adjust the problem in the clearance between pinch roller and the lower pinch roller according to the thickness of carpet.

The pressing chamber further comprises a plurality of pressing rods, and the pressing rods are fixedly connected with the shell and are respectively positioned on one side, close to the first conveying table, of the shell.

The pressing rod is used for repeatedly pressing the raw materials, so that the adhesive in the raw materials is uniformly paved.

The pressing chamber further comprises a scraper which is fixedly connected with the second conveying table and is positioned on one side, close to the lifting assembly, of the second conveying table.

The scraping plates are used for scraping off the adhesive overflowing from two sides of the carpet after being compressed.

The compaction chamber further comprises a recovery pipe, and the recovery pipe is fixedly connected with the scraper and is positioned on one side of the scraper.

The recovery pipe is used for recovering the excessive adhesive scraped by the scraper.

The pretreatment chamber comprises a plurality of feeding partition plates and a plurality of adhesion adding devices, the feeding partition plates are detachably connected with the shell and are located on the inner side of the shell, and the adhesion adding devices are fixedly connected with the feeding partition plates and located on one sides of the feeding partition plates.

The feeding partition plates are divided into a plurality of partition plates, and the bonding adder is arranged between the partition plates, so that bonding agents can be added to each layer respectively.

The pretreatment chamber further comprises a dust removal fan, wherein the dust removal fan is fixedly connected with the shell and is positioned on the inner side wall of the shell.

The dust removal fan is used for blowing off dust, small sundries and the like on the carpet, and the bonding effect is prevented from being influenced.

The cutting chamber comprises a limiting frame and a plurality of cutting sheets, the limiting frame is fixedly and slidably connected with the inner side wall of the shell, and the cutting sheets are respectively and slidably connected with the limiting frame and are respectively located on one side of the limiting frame.

The limiting frame is used for limiting the cutting range of the cutting piece, so that the cut carpet is more attractive.

In a second aspect, a method of using a carpet tile comprising the steps of,

dedusting the raw material and adding a binder in a pretreatment chamber;

compacting the combined raw materials in a compacting chamber;

and cutting the material subjected to the compaction treatment in a cutting chamber.

The carpet laminating device comprises a shell, a pretreatment chamber, a pressing chamber and a cutting chamber, wherein the pretreatment chamber is used for removing dust from raw materials and adding an adhesive, the pressing chamber utilizes a first conveying table and a second conveying table to convey a carpet, a limiting plate can prevent each layer from being misplaced during laminating, and a lifting assembly and a pressing wheel can be used for repeatedly grinding the carpet under the combined action, so that the layers are combined more tightly, and the problem that the gap between an upper pressing wheel and a lower pressing wheel cannot be adjusted according to the thickness of the carpet in the conventional carpet laminating device is solved.

Drawings

In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings used in the description of the embodiments or the prior art will be briefly described below, it is obvious that the drawings in the following description are only some embodiments of the present invention, and for those skilled in the art, other drawings can be obtained according to the drawings without creative efforts.

FIG. 1 is a schematic structural view of a carpet bonding apparatus according to the present invention;

FIG. 2 is a front view of a carpet applicator according to the present invention;

FIG. 3 is a side view of a carpet applicator provided by the present invention;

FIG. 4 is a cross-sectional view taken along plane B-B of FIG. 2;

FIG. 5 is a cross-sectional view taken along plane C-C of FIG. 2;

FIG. 6 is a cross-sectional view taken along plane D-D of FIG. 2;

fig. 7 is a flow chart of the application of the carpet bonding apparatus provided by the present invention.

1-shell, 2-pretreatment chamber, 3-compaction chamber, 4-cutting chamber, 21-feeding clapboard, 22-bonding adder, 23-dedusting fan, 31-first conveying table, 32-second conveying table, 33-limiting plate, 34-lifting component, 35-pressing wheel, 36-pressing rod, 37-scraping plate, 38-recovery tube, 41-limiting frame, 42-cutting sheet, 341-sliding block, 342-hydraulic lifting rod, 343-reset spring and 344-driving motor.

Detailed Description

Reference will now be made in detail to embodiments of the present invention, examples of which are illustrated in the accompanying drawings, wherein like or similar reference numerals refer to the same or similar elements or elements having the same or similar function throughout. The embodiments described below with reference to the drawings are illustrative and intended to be illustrative of the invention and are not to be construed as limiting the invention.

In the description of the present invention, it is to be understood that the terms "length", "width", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", and the like, indicate orientations or positional relationships based on the orientations or positional relationships illustrated in the drawings, and are used merely for convenience in describing the present invention and for simplicity in description, and do not indicate or imply that the devices or elements referred to must have a particular orientation, be constructed in a particular orientation, and be operated, and thus, are not to be construed as limiting the present invention. Further, in the description of the present invention, "a plurality" means two or more unless specifically defined otherwise.

Referring to fig. 1 to 7, the present invention provides a carpet laminating device, which comprises a housing 1, a pretreatment chamber 2, a pressing chamber 3 and a cutting chamber 4;

the pretreatment chamber 2 is fixedly connected with the shell 1 and is positioned on the inner side wall of the shell 1; the cutting chamber 4 is fixedly connected with the shell 1 and is positioned on the inner side wall of the shell 1;

the compaction chamber 3 comprises a first conveying table 31, a second conveying table 32, a plurality of limiting plates 33, a plurality of lifting components 34 and a plurality of compaction wheels 35, wherein the first conveying table 31 is fixedly connected with the shell 1 and positioned on the inner side wall of the shell 1, the second conveying table 32 is fixedly connected with the shell 1 and positioned on the inner side wall of the shell 1, the limiting plates 33 are fixedly connected with the first conveying table 31 and positioned on one side of the first conveying table 31 respectively, the lifting components 34 are slidably connected with the second conveying table 32 and positioned on one side of the conveying table respectively, the compaction wheels 35 are fixedly connected with the lifting components 34 and positioned on one side of the lifting components 34 far away from the conveying table respectively, each lifting component 34 comprises two sliding blocks 341, two hydraulic lifting rods 342, two compaction wheels 342, Two return springs 343 and two driving motors 344, the two sliding blocks 341 are slidably connected to the second conveyance table 32, and are respectively located at two sides of the second conveying table 32, the two hydraulic lifting rods 342 are respectively and fixedly connected with the two sliding blocks 341 and are both located at one side far away from the second conveying table 32, the two driving motors 344 are respectively and fixedly connected with the two hydraulic lifting rods 342 and are both located at one side far away from the sliding blocks 341 of the hydraulic lifting rods 342, one ends of the two return springs 343 are respectively and fixedly connected with the two sliding blocks 341, the other ends of the two return springs 343 are respectively and fixedly connected with the two driving motors 344 and are both located at the outer side wall of the hydraulic lifting rods 342, the pinch roller 35 is fixedly connected with the output ends of the two driving motors 344 and is located between the two driving motors 344.

In this embodiment, the pre-treatment chamber 2 is used for removing dust from and adding adhesive between the upper layer and the lower layer of carpet, the first conveying table 31 and the second conveying table 32 are used for conveying carpet, the limiting plate 33 is used for preventing the carpet layers from being dislocated or skewed during combination, the pressing wheel 35 can move up and down under the driving of the lifting assembly 34, so as to adjust the distance between the pressing wheel 35 and the second conveying table 32 according to the thickness of the carpet, specifically, the hydraulic lifting rod 342 of the lifting assembly 34 lifts the pressing wheel 35 first, when the upper layer of carpet, the adhesive and the lower layer of carpet are conveyed onto the second conveying table 32 under the conveying of the first conveying table, the hydraulic lifting rod 342 retracts to make the pressing wheel 35 descend, and according to the upper layer of carpet, the lower layer of carpet, The total thickness of the adhesive and the lower layer of the carpet adjusts the gap between the press wheel 35 and the second conveying table 32, and the return spring 343 has a contracting elastic force between the sliding block 341 and the driving motor 344 so that the press wheel 35 has a downward pressure, and thus a pressing belt is formed between the press wheel 35 and the second conveying table 32 to press the carpet, on the basis of which the output end of the driving motor 344 is fixedly connected with the press wheel 35, the press wheel 35 starts to rotate under the driving of the driving motor 344, and since the sliding block 341 is slidably connected with the second conveying table 32, the gap between two adjacent press wheels 35 can be changed, and the press wheels 35 convey the upper layer, the adhesive and the lower layer of the carpet to the cutting chamber 4 for cutting after being rolled for a plurality of times in the process, the problem of current carpet laminating device can not adjust the clearance between the top compression wheel and the lower wheel of sticising according to the thickness of carpet is solved.

Further, the pressing chamber 3 further includes a plurality of pressing rods 36, the plurality of pressing rods 36 are respectively fixedly connected to the housing 1 and respectively located on one side of the housing 1 close to the first conveying table 31, the pressing chamber 3 further includes a scraping plate 37, the scraping plate 37 is fixedly connected to the second conveying table 32 and located on one side of the second conveying table 32 close to the lifting assembly 34, the pressing chamber 3 further includes a recovery pipe 38, and the recovery pipe 38 is fixedly connected to the scraping plate 37 and located on one side of the scraping plate 37.

In the present embodiment, the pressing rod 36 is used for repeatedly pressing the raw material to uniformly spread the adhesive therein, the scraping plates 37 are used for scraping the adhesive overflowing from the two sides after the pressing on the two sides of the carpet, and the recovery pipes 38 are used for recovering the excess adhesive scraped by the scraping plates 37.

Further, pre-processing chamber 2 includes a plurality of pan feeding baffles 21 and a plurality of bonding adder 22, and is a plurality of pan feeding baffles 21 respectively with shell 1 is dismantled and is connected, all is located the inboard of shell 1, and is a plurality of bonding adder 22 respectively with pan feeding baffles 21 fixed connection, and be located respectively one side of pan feeding baffles 21, pre-processing chamber 2 still includes dust exhausting fan 23, dust exhausting fan 23 with shell 1 fixed connection, and be located the inside wall of shell 1.

In the present embodiment, the feeding partition boards 21 are divided into a plurality of partitions, and the adhesion adding device 22 is installed between the feeding partition boards 21, so that adhesives can be added to each layer, and the dust removing fan 23 is used for blowing off dust, small impurities and the like on the carpet, thereby preventing the bonding effect from being affected.

Further, cutting room 4 includes spacing frame 41 and a plurality of cutting blade 42, spacing frame 41 with shell 1 fixed connection to be located the inside wall of shell 1, it is a plurality of cutting blade 42 respectively with spacing frame 41 sliding connection, and be located respectively one side of spacing frame 41.

In this embodiment, the limiting frame 41 is used to limit the cutting range of the cutting sheet 42, so that the cut carpet is more beautiful.

In a second aspect, a method of using a carpet tile comprising the steps of,

s101 performing dust removal and binder addition on the raw material in the pretreatment chamber 2;

a plurality of carpets are layered through a plurality of the feeding partition plates 21 and enter the pretreatment chamber 2, dust or foreign materials are removed by the dust removing fan 23, and adhesive is added by the adhesive adding device 22.

S102, compacting the combined raw materials in a compacting chamber 3;

the carpet layers are converged at the first conveying platform 31 and prevented from dislocation by the limiting plate 33, the pressing rods 36 are pressed to uniformly lay adhesives among the layers, then the adhesives reach the second conveying platform 32, and the lifting assemblies 34 and the pressing wheels 35 are used for repeatedly rolling under the combined action, so that the bonding among the layers is tighter.

S103 performs a cutting process on the material subjected to the pressing process in the cutting chamber 4.

The carpet processed by the pressing chamber 3 enters the cutting chamber 4, and is cut by the limiting frame 41 and the cutting sheet 42, so that the carpet is free of burrs or bulges, and is more attractive.

The invention provides a carpet laminating device which comprises a shell 1, a pretreatment chamber 2, a compression chamber 3 and a cutting chamber 4, wherein the pretreatment chamber 2 is used for removing dust and adding an adhesive to raw materials, the compression chamber 3 utilizes a first conveying table 31 and a second conveying table 32 to convey a carpet, a limiting plate 33 can prevent dislocation of each layer during laminating, and a lifting assembly 34 and a compression wheel 35 jointly act to repeatedly roll the carpet, so that the layers are combined more tightly, and the problem that the gap between the upper compression wheel and the lower compression wheel cannot be adjusted according to the thickness of the carpet in the conventional carpet laminating device is solved.

While the invention has been described with reference to a preferred embodiment, it will be understood by those skilled in the art that various changes in form and detail may be made therein without departing from the spirit and scope of the invention as defined by the appended claims.