阅读说明：本技术 一种模压时的脱模机构 (Demoulding mechanism during mould pressing ) 是由 肖璐 胡根杰 陈枫 于 2021-09-06 设计创作，主要内容包括：本发明公开了一种模压时的脱模机构,包括模具底板,所述模具底板的上方位置处设置有模具顶板,且模具底板的顶部通过螺栓固定连接有加工固定座和限位杆套,所述加工固定座位于限位杆套的一侧,所述模具顶板的底部通过螺栓固定连接有加工固定座和限位杆,所述加工固定座位于限位杆的一侧,所述加工固定座的一侧外壁上通过螺栓固定连接有加工固定座。该模压时的脱模机构,通过第一活塞腔和第二活塞腔的配合,并在顶柱和顶杆的相互配合下,可以通过气体挤压流动过程中产生的气压实现成型工件的顶出脱模,通过机械结构实现无动力投入和消耗的工件脱模,一方面减少模压脱模辅助设备的投入,减少投入成本,另一方面可以更加稳定可靠的实现工件的脱模。(The invention discloses a demoulding mechanism during mould pressing, which comprises a mould bottom plate, wherein a mould top plate is arranged at the position above the mould bottom plate, the top of the mould bottom plate is fixedly connected with a processing fixing seat and a limiting rod sleeve through bolts, the processing fixing seat is positioned at one side of the limiting rod sleeve, the bottom of the mould top plate is fixedly connected with a processing fixing seat and a limiting rod through bolts, the processing fixing seat is positioned at one side of the limiting rod, and the outer wall of one side of the processing fixing seat is fixedly connected with a processing fixing seat through bolts. This demoulding mechanism during mould pressing through the cooperation in first piston chamber and second piston chamber to under the mutually supporting of fore-set and ejector pin, can realize the ejecting drawing of patterns of shaping work piece through the atmospheric pressure that the gas extrusion flows the in-process and produces, realize the work piece drawing of patterns of unpowered input and consumption through mechanical structure, reduce the input of mould pressing drawing of patterns auxiliary assembly on the one hand, reduce the input cost, on the other hand can be more reliable and more stable the drawing of patterns of realization work piece.)

1. The utility model provides a demoulding mechanism during mould pressing, includes mould bottom plate (1), its characterized in that: the die top plate (2) is arranged at the position above the die bottom plate (1), the top of the die bottom plate (1) is fixedly connected with a processing fixing seat (3) and a limiting rod sleeve (4) through bolts, the processing fixing seat (3) is positioned at one side of the limiting rod sleeve (4), the bottom of the die top plate (2) is fixedly connected with a processing fixing seat (5) and a limiting rod (6) through bolts, the processing fixing seat (5) is positioned at one side of the limiting rod (6), a processing fixing seat (7) is fixedly connected on the outer wall of one side of the processing fixing seat (3) through bolts, a first piston cavity (8) is formed in the top of the processing fixing seat (7), a piston column (9) is arranged inside the first piston cavity (8), a top column (10) is embedded into the top of the piston column (9), and a first spring (11) is embedded into the bottom of the piston column (9), a second piston cavity (12) is arranged at the top of the processing fixed seat (3), a mandril (13) is arranged inside the second piston cavity (12), a piston sleeve (14) is connected on the outer wall of one side of the ejector rod (13) through glue in a sticking way, a second spring (15) is embedded into the bottom of the ejector rod (13), a first one-way valve (16) is arranged at the position, close to the lower part of the first piston cavity (8), in the processing fixed seat (7), a flow guide cavity (17) is arranged inside the processing fixed seat (3) and the processing fixed seat (7), a second one-way valve (18) is embedded in the position, close to one side of the first piston cavity (8), on the outer wall of one side of the processing fixed seat (7), an exhaust cavity (19) is formed in the ejector rod (13), and a forming cavity (20) is formed in the position, close to the lower portion of the processing fixing seat (5), of the top of the processing fixing seat (3).

2. The mold-pressing mold-releasing mechanism according to claim 1, wherein: the limiting rod (6) is embedded in the limiting rod sleeve (4), four limiting rods (6) and four limiting rod sleeves (4) are arranged, and the four limiting rods (6) and the four limiting rod sleeves (4) are symmetrically arranged at the bottom of the die top plate (2) and the top of the die bottom plate (1) respectively.

3. The mold-pressing mold-releasing mechanism according to claim 1, wherein: the first one-way valve (16) is communicated with the second piston cavity (12) through a flow guide cavity (17).

4. The mold-pressing mold-releasing mechanism according to claim 1, wherein: the cross section of the exhaust cavity (19) is of an L-shaped structure, and a through hole is formed in the position, close to the exhaust cavity (19), on the outer wall of one side of the piston sleeve (14).

5. The mold-pressing mold-releasing mechanism according to claim 1, wherein: the first check valve (16) is in one-way direction towards the diversion cavity (17), and the second check valve (18) is in one-way direction towards the first piston cavity (8).

6. The mold-pressing mold-releasing mechanism according to claim 1, wherein: the two machining fixing seats (7) are arranged on the outer wall of the machining fixing seat (3) symmetrically.

Technical Field

The invention relates to the technical field of mould pressing, in particular to a demoulding mechanism during mould pressing.

Background

Compression moulding is a process for shaping plastics into products by heating and pressing plastics or rubber compounds in a closed mould cavity, and is generally carried out by putting powder, granule, pellet, or sheet material, or even material blank with shape similar to that of the product, into the cavity of heated mould, closing the mould, pressing, shaping, solidifying or vulcanizing, and demoulding to obtain the final product.

The mold pressing is mainly used for molding thermosetting plastics (see thermosetting resin), such as plastics of phenolic aldehyde, melamine formaldehyde, urea formaldehyde and the like, and is also used for manufacturing reinforced plastic products of unsaturated polyester and epoxy resin and glass fiber. Thermoplastics (see thermoplastic resins) are also formed by this method, for example polyvinyl chloride records. However, in the case of thermoplastic molding, the mold must be cooled before the product is released from the mold and reheated before the next product is formed, which results in low production efficiency. The moulding method is also an important shaping method in the rubber industry, and the rubber material is cut or punched into simple shapes, added into a heating mould, and vulcanized while shaping, and the product is demoulded while hot. Many rubber molded articles such as gaskets, vibration-damping articles (e.g., rubber rings, rubber plates), etc. are produced by this method.

However, in the existing mold, after the molding is completed, a demolding mechanism is required to eject and demold the molded workpiece, and the ejection and demolding of the workpiece are mostly realized by external auxiliary equipment in the existing demolding mechanism, which not only causes large equipment investment, but also causes the problem of energy consumption.

Disclosure of Invention

The invention aims to provide a demoulding mechanism during mould pressing, which aims to solve the problems that the prior demoulding mechanism realizes ejection demoulding of a workpiece by external auxiliary equipment mostly, so that the equipment investment is large and the energy consumption is caused.

In order to achieve the purpose, the invention provides the following technical scheme: a demoulding mechanism during mould pressing comprises a mould base plate, wherein a mould top plate is arranged at the position above the mould base plate, the top of the mould base plate is fixedly connected with a processing fixing seat and a limiting rod sleeve through bolts, the processing fixing seat is positioned at one side of the limiting rod sleeve, the bottom of the mould top plate is fixedly connected with a processing fixing seat and a limiting rod through bolts, the processing fixing seat is positioned at one side of the limiting rod, the outer wall of one side of the processing fixing seat is fixedly connected with a processing fixing seat through bolts, a first piston cavity is formed in the top of the processing fixing seat, a piston column is arranged in the first piston cavity, a top column is embedded in the top of the piston column, a first spring is embedded in the bottom of the piston column, a second piston cavity is formed in the top of the processing fixing seat, a push rod is arranged in the second piston cavity, and a piston sleeve is connected to the outer wall of one side of the push rod through glue adhesion, and the bottom embedding of ejector pin has the second spring, the below position department that the inside of processing fixing base is close to first piston chamber is provided with first check valve, the water conservancy diversion chamber has been seted up with the inside of processing fixing base, the embedding of one side position department that is close to first piston chamber on the outer wall of one side of processing fixing base has the second check valve, the chamber of exhausting has been seted up to the inside of ejector pin, the below position department that the top of processing fixing base is close to the processing fixing base has seted up into the die cavity.

Preferably, the limiting rod is embedded in the limiting rod sleeve, the limiting rods and the limiting rod sleeve are all provided with four limiting rods, and the four limiting rods and the four limiting rod sleeves are symmetrically arranged at the bottom of the die top plate and the top of the die bottom plate respectively.

Preferably, the first check valve is communicated with the second piston cavity through a diversion cavity.

Preferably, the cross section of the exhaust cavity is of an L-shaped structure, and a through hole is formed in the position, close to the exhaust cavity, of the outer wall of one side of the piston sleeve.

Preferably, the one-way direction of the first one-way valve faces the diversion cavity, and the one-way direction of the second one-way valve faces the first piston cavity.

Preferably, the processing fixing seats are arranged in two, and the two processing fixing seats are symmetrically arranged on the outer wall of the processing fixing seat.

Compared with the prior art, the invention has the beneficial effects that: this demoulding mechanism during mould pressing, cooperation through first piston chamber and second piston chamber, and under the mutually supporting of fore-set and ejector pin, can realize the ejecting drawing of patterns of shaping work piece through the atmospheric pressure that the gas extrusion flows in-process production, realize the work piece drawing of patterns of unpowered input and consumption through mechanical structure, reduce the input of mould pressing drawing of patterns auxiliary assembly on the one hand, reduce the input cost, on the other hand can be more reliable and stable the drawing of patterns of realization work piece, long service life, drawing of patterns operation is more convenient effective, through the reseing of first spring and second spring, can realize the income and the outflow of air, and then guarantee the continuity and the continuity of demoulding mechanism work, adapt to the production and processing of batch.

Drawings

FIG. 1 is a front view of the present invention;

FIG. 2 is a side view of the present invention;

FIG. 3 is a schematic view of the internal structure of the processing holder of the present invention;

FIG. 4 is a schematic view of the internal structure of the carrier rod of the present invention;

FIG. 5 is a schematic view of the internal structure of the processing holder of the present invention;

FIG. 6 is a front view of the carrier rod of the present invention;

fig. 7 is an enlarged view of the invention at a in fig. 3.

In the figure: 1. a mold base plate; 2. a mold top plate; 3. processing a fixed seat; 4. a limiting rod sleeve; 5. processing a fixed seat; 6. a limiting rod; 7. processing a fixed seat; 8. a first piston chamber; 9. a piston post; 10. a top pillar; 11. a first spring; 12. a second piston chamber; 13. a top rod; 14. a piston sleeve; 15. a second spring; 16. a first check valve; 17. a flow guide cavity; 18. a second one-way valve; 19. an exhaust chamber; 20. and forming a cavity.

Detailed Description

The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.

Referring to fig. 1-7, the present invention provides a technical solution: a demoulding mechanism during mould pressing comprises a mould base plate 1, a mould top plate 2 is arranged at the position above the mould base plate 1, the top of the mould base plate 1 is fixedly connected with a processing fixing seat 3 and a limiting rod sleeve 4 through bolts, the processing fixing seat 3 is positioned at one side of the limiting rod sleeve 4, the bottom of the mould top plate 2 is fixedly connected with a processing fixing seat 5 and a limiting rod 6 through bolts, the processing fixing seat 5 is positioned at one side of the limiting rod 6, the outer wall of one side of the processing fixing seat 3 is fixedly connected with a processing fixing seat 7 through bolts, the top of the processing fixing seat 7 is provided with a first piston cavity 8, a piston column 9 is arranged inside the first piston cavity 8, the top of the piston column 9 is embedded with a top column 10, the bottom of the piston column 9 is embedded with a first spring 11, the top of the processing fixing seat 3 is provided with a second piston cavity 12, and a top rod 13 is arranged inside the second piston cavity 12, glue through glue on one side outer wall of ejector pin 13 and glue and be connected with piston bush 14, and the bottom embedding of ejector pin 13 has second spring 15, the inside of processing fixing base 7 is provided with first check valve 16 near the below position department of first piston chamber 8, water conservancy diversion chamber 17 has been seted up with the inside of processing fixing base 3, one side position department embedding near first piston chamber 8 on the outer wall of one side of processing fixing base 7 has second check valve 18, exhaust chamber 19 has been seted up to the inside of ejector pin 13, the top of processing fixing base 3 has been seted up into die cavity 20 near the below position department of processing fixing base 5.

In the invention: the limiting rods 6 are embedded in the limiting rod sleeves 4, the number of the limiting rods 6 and the number of the limiting rod sleeves 4 are four, and the four limiting rods 6 and the four limiting rod sleeves 4 are symmetrically arranged at the bottom of the die top plate 2 and the top of the die bottom plate 1 respectively; the lifting stability of the mould top plate 2 is ensured.

In the invention: the first check valve 16 is communicated with the second piston cavity 12 through a flow guide cavity 17; the circulation flow of air is ensured.

In the invention: the cross section of the exhaust cavity 19 is of an L-shaped structure, and a through hole is formed in the position, close to the exhaust cavity 19, of the outer wall of one side of the piston sleeve 14; ensuring that air can escape through the piston sleeve 14.

In the invention: the one-way direction of the first one-way valve 16 faces the diversion cavity 17, and the one-way direction of the second one-way valve 18 faces the first piston cavity 8; ensuring unidirectionality of gas flow.

In the invention: the two machining fixing seats 7 are arranged, and the two machining fixing seats 7 are symmetrically arranged on the outer wall of the machining fixing seat 3; the workpiece can be ejected and demoulded effectively.

The working principle is as follows: when the die is used, the die base plate 1 is installed and fixed on an operation table, the die top plate 2 is installed and fixed on a driving structure, the limiting rod 6 is inserted into the limiting rod sleeve 4, the die top plate 2 can be lifted and lowered right above the die base plate 1 through the limiting of the limiting rod sleeve 4, a plate needing to be die-cast is placed on the processing fixing seat 3, the external driving structure drives the die top plate 2 to descend, the processing fixing seat 5 is contacted with the plate and then presses and deforms the plate, the plate is die-cast and formed in the forming cavity 20, the die top plate 2 extrudes the ejection column 10 in the descending process, the ejection column 10 moves downwards in the first piston cavity 8, the ejection column 10 extrudes the first spring 11, air in the first piston cavity 8 passes through the first check valve 16 and the flow guide cavity 17 and then enters the second piston cavity 12, the air pressure in the second piston cavity 12 is increased, and the ejection rod 13 is pushed to move upwards by the air pressure, because the ejector rod 13 cannot be ejected due to extrusion of the die top plate 2, after die-casting molding of a plate is completed, the die top plate 2 is driven by an external driving structure to move upwards, after extrusion force of a plate die-casting piece disappears, the ejector rod 13 moves upwards in the second piston cavity 12 under the action of air pressure, the ejector rod 13 ejects out the second piston cavity 12, the ejector rod 13 ejects out the die-cast plate, the die-cast plate is ejected out of the molding cavity 20 to realize demolding, after the ejector rod 13 ejects out for a certain height, one end of the exhaust cavity 19 leaves the second piston cavity 12, air in the second piston cavity 12 is exhausted through the exhaust cavity 19, under the reset pulling of the second spring 15, the ejector rod 13 resets and is accommodated in the second piston cavity 12, the ejection column 10 ejects out of the first piston cavity 8 under the action of elastic deformation of the first spring 11, the ejection column 10 ejects out of the first piston cavity 8 to form a negative pressure environment, and external air enters into the first piston cavity 8 through the second one-way valve 18, and then the air is supplemented, and further gas is provided for the subsequent pneumatic demoulding.

In summary, the following steps: this demoulding mechanism during mould pressing, cooperation through first piston chamber 8 and second piston chamber 12, and under the mutually supporting of fore-set 10 and ejector pin 13, can realize the ejecting drawing of patterns of shaping work piece through the atmospheric pressure that the gas extrusion flows in-process production, realize the work piece drawing of patterns of unpowered input and consumption through mechanical structure, reduce the input of mould pressing drawing of patterns auxiliary assembly on the one hand, reduce the input cost, on the other hand can be more reliable and more stable the drawing of patterns of realization work piece, long service life, the drawing of patterns operation is more convenient effective, through the reseing of first spring 11 and second spring 15, can realize the income and the outflow of air, and then guarantee the continuity and the continuation of demoulding mechanism work, adaptation batched production and processing.

It is noted that, herein, relational terms such as first and second, and the like may be used solely to distinguish one entity or action from another entity or action without necessarily requiring or implying any actual such relationship or order between such entities or actions. Also, the terms "comprises," "comprising," or any other variation thereof, are intended to cover a non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements does not include only those elements but may include other elements not expressly listed or inherent to such process, method, article, or apparatus.

Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that changes, modifications, substitutions and alterations can be made in these embodiments without departing from the principles and spirit of the invention, the scope of which is defined in the appended claims and their equivalents.