阅读说明：本技术 一种压铸产品用弧形风冷架 (Die-casting product is with arc forced air cooling frame ) 是由 徐文雷 于 2020-12-30 设计创作，主要内容包括：本发明公开了一种压铸产品用弧形风冷架,包括风扇架和摆放架,摆放架包括摆放框、上立柱和分隔块,风扇架通过上立柱分离组装式或者一体成型式设置在摆放架上方,摆放架通过设置在底部的托杆固定支撑,托杆两端设置有固定柱,固定柱底部均设置有用于安装固定的固定座,摆放框内设置有多根悬架,悬架起支撑和固定产品的作用；风扇架和摆放架以机械手为中心圆弧形设置在机械手的外侧,机械手夹取产品后摆放在悬架上进行冷却。该弧形风冷架围绕机械手成弧形布局,通过风扇架和摆放架组合在一起,并在摆放架上设置具有定位功能的弧形摆放框,实现多产品的弧形固定摆放和拿取,避免产品在冷却过程中碰伤和划伤。(The invention discloses an arc-shaped air cooling rack for die-casting products, which comprises a fan rack and a placing rack, wherein the placing rack comprises a placing frame, an upper stand column and a separating block, the fan rack is arranged above the placing rack in a separating assembly type or an integrated forming type through the upper stand column, the placing rack is fixedly supported through a support rod arranged at the bottom, fixing columns are arranged at two ends of the support rod, fixing seats for installation and fixation are arranged at the bottoms of the fixing columns, a plurality of suspension frames are arranged in the placing frame, and the suspension frames play a role in supporting and fixing the products; the fan frame and the placing frame are arranged on the outer side of the manipulator in a mode that the manipulator is in a central arc shape, and the manipulator clamps and places a product on the suspension frame for cooling. This arc forced air cooling frame becomes the arc overall arrangement around the manipulator, through the fan board with put the frame combination and be in the same place to set up the arc that has locate function on putting the frame and put the frame, realize that the arc of many products is fixed to be put and take, avoid the product to bruise and fish tail in cooling process.)

1. The utility model provides a die-casting is arc forced air cooling frame for product, includes fan board (1) and puts frame (2), its characterized in that: the placing frame (2) comprises a placing frame (21), an upper upright post (27) and a separating block (22), the fan frame (1) is arranged above the placing frame (2) in a separating assembly type or an integrated forming type through the upper upright post (27), the placing frame (2) is fixedly supported through a support rod (28) arranged at the bottom, fixing columns (24) are arranged at two ends of the support rod (28), and fixing seats (26) for mounting and fixing are arranged at the bottoms of the fixing columns (24); the placing frame (21) is divided into a plurality of compartments for placing the products (3) through the separating blocks (22), a plurality of suspension brackets (23) are arranged in the placing frame (21), and the suspension brackets (23) play a role in supporting and fixing the products (3); the fan frame (1) and the placing frame (2) are arranged on the outer side of the mechanical arm (4) in a circular arc shape by taking the mechanical arm (4) as a center, and the mechanical arm (4) clamps the product (3) and then places the product on the suspension (23) for cooling.

2. The air-cooled arc frame for die-casting products of claim 1, wherein: the fan frame (1) and the placing frame (2) are of circular arc structures, and the fan frame (1) and the placing frame (2) are arranged concentrically.

3. The air-cooled arc frame for die-casting products of claim 1, wherein: put frame (21) and set up to individual layer structure, put frame (21) including interior arc strip (211), outer arc strip (212) and fan-shaped limit (213), fan-shaped limit (213) are located interior arc strip (211) and outer arc strip (121) both ends.

4. The air-cooled arc frame for die-casting products of claim 1, wherein: the suspension brackets (23) are arranged in a radial shape, one ends of the suspension brackets (23) are connected together through welding to form a central positioning hole (25), and the other ends of the suspension brackets (23) are dispersedly arranged on an inner arc strip (211) and an outer arc strip (212) of the placing frame (21).

5. The air-cooled arc frame for die-casting products of claim 4, wherein: the positioning holes (25) are located between the inner arc strips (211) and the outer arc strips (212), and the inner arc strips (211), the positioning holes (25) and the outer arc strips (212) are all distributed on the outer side of an arc with the mechanical arm (4) as the center.

6. The air-cooled arc frame for die-casting products of claim 5, wherein: the radius from the center of the positioning hole (25) to the center of the manipulator (4) is R, and the radius value is R1440 mm-R1460 mm.

7. The air-cooled arc frame for die-casting products of claim 5, wherein: the fan-shaped edges (213) at the two ends of the inner arc strip (211) and the outer arc strip (212) form a fan-shaped structure with an included angle omega taking the mechanical arm (4) as a center, and the included angle omega is 105-115 degrees.

8. The air-cooled arc frame for die-casting products of claim 1, wherein: fan board (1) includes fan-shaped apron (11) and support column (14), support column (14) set up play supporting role on fan-shaped apron (11), evenly arranged a plurality of wind holes (12) that link up on fan-shaped apron (11), fan (13) are fixed wind hole (12) top of fan-shaped apron (11), the air outlet of fan-shaped fan (13) is just right wind hole (12).

9. The die-casting product is with arc forced air cooling frame of claim 8, characterized in that: the diameter of the air hole (12) is the same as that of an air outlet of the fan (13), and the fan (13) is fixedly arranged on the air hole (12).

10. The die-casting product is with arc forced air cooling frame of claim 8, characterized in that: the supporting column (14) is arranged on an upper upright post (27) in a retractable manner, and the distance between the fan (13) and a product (3) is controlled by adjusting the height of the supporting column (14).

Technical Field

The invention relates to the technical field of auxiliary devices for cooling and placing die-casting products, in particular to an arc-shaped air cooling frame for die-casting products.

Background

With the continuous input of brand robots such as ABB, Anchuan and Sonaceae in the robot field into daily production of various industries, not only the automatic equipment is skillfully used and the development trend of industrial automation is clearly understood, but also the bottleneck problems of capacity improvement and efficiency improvement caused by automatic production are deeply excavated, and then continuous thinking is taken to solve the problems, so that the full automation process of the traditional manufacturing industry is faster and better. In addition, in a cast product, the number of special-shaped structural parts is large, for example, three support legs are circumferentially distributed on a tripod, a tripod shaft is generally a stepped shaft, the three support legs in the circumferential direction of the tripod shaft are easy to deform after die-casting forming, and the quality is difficult to ensure, so that the damage is easy to occur in the use, and matched components cannot be used and are wasted; in the placing and cooling process, the tripod shafts can be damaged and scratched.

Disclosure of Invention

Aiming at the defects in the prior art, the invention provides the arc-shaped air cooling frame for the die-casting products, which is in arc-shaped layout around a mechanical arm, is combined with a placing frame through a fan frame, and is provided with the arc-shaped placing frame with the positioning function, so that the arc-shaped fixed placing and taking of the multiple products are realized, and the products are prevented from being damaged and scratched in the cooling process.

The invention relates to an arc-shaped air cooling frame for die-casting products, which is realized by the following technical scheme:

an arc-shaped air cooling rack for die-casting products comprises a fan rack and a placing rack, wherein the placing rack comprises a placing frame, an upper stand column and a separating block, the fan rack is arranged above the placing rack in a separating assembly type or an integrated forming type through the upper stand column, the placing rack is fixedly supported through a support rod arranged at the bottom, fixing columns are arranged at two ends of the support rod, and fixing seats for installation and fixation are arranged at the bottoms of the fixing columns; the placing frame is divided into a plurality of compartments for placing products through the separating blocks, a plurality of suspension frames are arranged in the placing frame, and the suspension frames play a role in supporting and fixing the products; the fan frame and the placing frame are arranged on the outer side of the manipulator in a circular arc shape with the manipulator as the center, and the manipulator clamps the product and then places the product on the suspension for cooling.

Furthermore, the fan frame with put the frame and be circular arc structure, just the fan frame with put the concentric setting of frame, through the circular arc design, the manipulator realizes that the arc of many products is fixed to be put and takes, avoids the product to bruise and fish tail in cooling process.

Furthermore, the placing frame is of a single-layer structure and comprises an inner arc strip, an outer arc strip and a fan-shaped edge, and the fan-shaped edge is positioned at two ends of the inner arc strip and the outer arc strip; the suspension frames are arranged in a radial shape, one ends of the suspension frames are connected together through welding to form a central positioning hole, and the other ends of the suspension frames are arranged on the inner arc strip and the outer arc strip of the placing frame in a scattered manner; the positioning holes are positioned between the inner arc strip and the outer arc strip, and the inner arc strip, the positioning holes and the outer arc strip are all distributed on the outer side of an arc taking the mechanical arm as a center; the radius from the center of the positioning hole to the center of the manipulator is R, and the radius value is R1440 mm-R1460 mm; through such setting structure, when the product of tripod shape was put to the manipulator, the mold insert axle of product center department directly placed in the locating hole to further improve the stability and the neat effect that the product was put.

Furthermore, the fan-shaped edges at the two ends of the inner arc strip and the outer arc strip form a fan-shaped structure with an included angle omega taking the mechanical arm as a center, and the included angle omega is 105-115 degrees.

Furthermore, the fan frame comprises a fan-shaped cover plate and supporting columns, the supporting columns are arranged on the fan-shaped cover plate and play a supporting role, a plurality of through air holes are uniformly formed in the fan-shaped cover plate, the fan is fixed above the air holes of the fan-shaped cover plate, and air outlets of the fan-shaped fan are opposite to the air holes; such structure setting can direct blow to the product surface behind the wind hole from the cold wind that the fan air outlet blew out of effectual assurance, just carries out quick cooling from the nearly 180 ℃ high temperature product that die casting die taken out.

Furthermore, the diameter of the air hole is the same as that of the air outlet of the fan, and the fan is fixedly arranged on the air hole, so that cold air blown out from the fan is directly blown to the surface of the product from the air hole to form a conical air path, the cooling speed of the tripod-shaped product center and the tripod is uniform, the deformation and distortion of the product in the cooling process are reduced, and the yield of the product is improved.

Furthermore, the plurality of suspensions in each compartment form an angle distribution of 115-125 degrees, so that the strength between the suspensions and the placing frame is enhanced, and the bearing capacity of the placing frame is improved.

Furthermore, the support columns are arranged on the upper stand columns in a retractable mode, and the distance between the fan and the products is controlled by adjusting the height of the support columns, so that the height of the multilayer air cooling frame is adjusted, and the products with different sizes and shapes can be conveniently placed.

Furthermore, the fan is a cylindrical pipeline fan, has strong wind power and uniform wind direction, can concentrate the wind power to rapidly cool the product, and improves the cooling efficiency of the product.

Compared with the prior art, the invention has the advantages that:

1. the arc-shaped air cooling frame for die-casting products is mainly used for improving the cycle efficiency of a tripod produced by the full automation of a production line and the basic cooling effect of the tripod, and aims to reduce the times of back and forth of a robot when the robot takes products on the air cooling frame, so that the path taken by the robot during working is reduced, and the aim of optimizing the path improving efficiency is fulfilled. The structure is particularly suitable for ABB robots, the program of the manipulator has a memory function, the rotating angle, the rotating distance and the acting frequency can be conveniently adjusted, and the manipulator is designed into a semi-arc structure taking the center of the robot as the center of a circle, so that the action is smooth, the cooling effect is better, and the production rhythm is smoother; the accuracy and the stability of the size of the running track are good, and the realizability and the stability during the die-casting production are fully considered, the installation is convenient, and the personal safety is ensured.

2. This die-casting is arc forced air cooling frame for product, it is convenient to install, and convenient to use adopts wall thickness 2mm, and the square pipe that the size is 5cm x 5cm is built for the material of major structure through the welded mode concatenation and forms, and four tripod products are placed the station and are strictly equallyd divide according to product 120 degrees, avoid the product dislocation. Meanwhile, two standard industrial fans are installed at the top of the robot, and the robot arm is placed and fixed in the effective range through the angle of the ground bolt, so that each product has 150-180 s of cooling time, the high-temperature cooling of the product is finally realized, and the smooth execution of the trimming of the next procedure is facilitated.

3. According to the arc-shaped air cooling rack for the die-casting products, the fan rack and the placing rack are of arc-shaped structures and are concentrically arranged, and through the arc design, the manipulator realizes arc-shaped fixed placing and taking of multiple products, so that the products are prevented from being damaged and scratched in the cooling process; when the manipulator puts the tripod-shaped product, the mold insert axle in the center of the product is directly placed in the positioning hole, thereby further improving the stability and the tidy effect of putting the product.

Drawings

FIG. 1 is a perspective view of the arc-shaped air cooling frame for die-casting products;

FIG. 2 is a fan frame diagram of the arc-shaped air cooling frame for the die-cast product;

FIG. 3 is a view of a placement frame of the arc-shaped air cooling frame for die-casting products;

FIG. 4 is a plan view of the arc-shaped air-cooling frame for die-casting products;

reference numerals: 1-a fan frame, 11-a fan-shaped cover plate, 12-an air hole, 13-a fan and 14-a supporting column; 2-placing frame, 21-placing frame, 211-inner arc strip, 212-outer arc strip, 213-fan-shaped edge, 22-separating block, 23-suspension, 24-fixing column, 25-positioning hole, 26-fixing seat, 27-upper upright column and 28-supporting rod; 3-products; 4-mechanical arm.

Detailed Description

The following non-limiting detailed description of the present invention is provided in connection with the preferred embodiments and accompanying drawings. In the description of the present invention, it is to be understood that the terms "center", "longitudinal", "lateral", "length", "width", "thickness", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", "clockwise", "counterclockwise", "axial", "radial", "circumferential", etc., indicate orientations or positional relationships based on the orientation or positional relationships shown in the drawings. Furthermore, the terms "first", "second" and "first" are used for descriptive purposes only and are not to be construed as indicating or implying relative importance or implicitly indicating the number of technical features indicated. Thus, a feature defined as "first" or "second" may explicitly or implicitly include at least one such feature. In the description of the present invention, "a plurality" means at least two, e.g., two, three, etc., unless specifically limited otherwise. The embodiments described below with reference to the drawings are illustrative and intended to be illustrative of the invention and are not to be construed as limiting the invention.

As shown in fig. 1-4, the arc-shaped air cooling rack for die-casting products of the present invention comprises a fan rack 1 and a placing rack 2, wherein the placing rack 2 comprises a placing frame 21, an upper upright 27 and a separating block 22, the fan rack 1 is separately assembled or integrally formed above the placing rack 2 through the upper upright 27, the placing rack 2 is fixedly supported through a support rod 28 arranged at the bottom, fixing posts 24 are arranged at two ends of the support rod 28, and fixing seats 26 for mounting and fixing are arranged at the bottoms of the fixing posts 24; the placing frame 21 is divided into a plurality of compartments for placing the products 3 through the separating blocks 22, a plurality of suspension brackets 23 are arranged in the placing frame 21, and the suspension brackets 23 play a role in supporting and fixing the products 3; the fan frame 1 and the placing frame 2 are arranged on the outer side of the manipulator 4 in a circular arc shape with the manipulator 4 as the center, and the manipulator 4 clamps the product 3 and then places the product on the suspension 23 for cooling. Fan bracket 1 sets up to convex structure with putting frame 2, and fan bracket 1 with put frame 2 and set up with one heart, through the circular arc design, the manipulator realizes that the arc of many products is fixed to be put and take, avoids the product to bruise and fish tail in cooling process. The placing frame 21 is of a single-layer structure, the placing frame 21 comprises an inner arc strip 211, an outer arc strip 212 and a fan-shaped edge 213, and the fan-shaped edge 213 is positioned at two ends of the inner arc strip 211 and the outer arc strip 212; the suspensions 23 are arranged in a radial shape, one ends of the suspensions 23 are connected together by welding to form a central positioning hole 25, and the other ends of the suspensions 23 are dispersedly arranged on the inner arc strip 211 and the outer arc strip 212 of the placing frame 21; the positioning hole 25 is positioned between the inner arc strip 211 and the outer arc strip 212, and the inner arc strip 211, the positioning hole 25 and the outer arc strip 212 are all distributed on the outer side of an arc taking the mechanical arm 4 as a center; the radius from the center of the positioning hole 25 to the center of the manipulator 4 is R, and the radius value is R1440 mm-R1460 mm; through such setting structure, when the product of tripod shape was put to the manipulator, the mold insert axle of product center department directly placed in the locating hole to further improve the stability and the neat effect that the product was put. As shown in fig. 4, the fan-shaped sides 213 at both ends of the inner arc strip 211 and the outer arc strip 212 form a fan-shaped structure having an included angle Ω around the manipulator 4, and the included angle Ω is 105 ° to 115 °. The plurality of suspensions 23 in each compartment form an angle distribution of 115-125 degrees, so that the strength between the suspensions and the placing frame is enhanced, and the bearing capacity of the placing frame is improved. The arc-shaped air cooling frame mainly aims at the improvement of the cycle efficiency of a tripod in the full-automatic production of a production line and the basic cooling effect of the tripod, and aims to reduce the number of times of back and forth when a robot takes products on the air cooling frame, thereby reducing the path taken by the robot during working and achieving the purpose of optimizing the path improvement efficiency. The structure is particularly suitable for ABB robots, the program of the manipulator has a memory function, the rotating angle, the rotating distance and the acting frequency can be conveniently adjusted, and the manipulator is designed into a semi-arc structure taking the center of the robot as the center of a circle, so that the action is smooth, the cooling effect is better, and the production rhythm is smoother; the accuracy and the stability of the size of the running track are good, and the realizability and the stability during the die-casting production are fully considered, the installation is convenient, and the personal safety is ensured.

As a further improvement, as shown in fig. 2, the fan case 1 includes a sector cover plate 11 and supporting pillars 14, the supporting pillars 14 are disposed on the sector cover plate 11 for supporting, a plurality of through air holes 12 are uniformly disposed on the sector cover plate 11, the fan 13 is fixed above the air holes 12 of the sector cover plate 11, and an air outlet of the sector fan 13 faces the air holes 12; such structure setting can direct blow to the product surface behind the wind hole from the cold wind that the fan air outlet blew out of effectual assurance, just carries out quick cooling from the nearly 180 ℃ high temperature product that die casting die taken out. The diameter of the air hole 12 is the same as that of the air outlet of the fan 13, and the fan 13 is fixedly arranged on the air hole 12, so that cold air blown out from the fan is directly blown to the surface of a product from the air hole to form a conical air path, the cooling speed of the center and the tripod of the tripod-shaped product is uniform, the deformation and distortion of the product in the cooling process are reduced, and the yield of the product is improved. As shown in fig. 3, the supporting column 14 is retractably disposed on the upper column 27, and the distance between the fan and the product is controlled by adjusting the height of the supporting column, so that the height of the multi-layer air cooling rack can be adjusted, and products with different sizes and shapes can be conveniently placed. The fan 13 is a cylindrical pipeline fan, has strong wind power and uniform wind direction, can concentrate the wind power to rapidly cool the product, and improves the cooling efficiency of the product. This arc forced air cooling frame, it is convenient to install, and convenient to use adopts wall thickness 2mm, and the square pipe that the size is 5cm x 5cm is built for the material of major structure through the welded mode concatenation and forms, and four tripod products are placed the station and are strictly equallyd divide according to product 120 degrees, avoid the product dislocation. Meanwhile, two standard industrial fans are installed at the top of the robot, and the robot arm is placed and fixed in the effective range through the angle of the ground bolt, so that each product has 150-180 s of cooling time, the high-temperature cooling of the product is finally realized, and the smooth execution of the trimming of the next procedure is facilitated.

The above-mentioned embodiments only express several embodiments of the present invention, and the description thereof is more specific and detailed, but not construed as limiting the scope of the present invention. It should be noted that, for a person skilled in the art, several variations and modifications can be made without departing from the inventive concept, which falls within the scope of the present invention. Therefore, the protection scope of the present patent shall be subject to the appended claims.