阅读说明：本技术 一种发泡鞋底注塑机的自动化生产设备及其加工方法 (Automatic production equipment of foaming sole injection molding machine and processing method thereof ) 是由 廖仕君 于 2020-12-31 设计创作，主要内容包括：本发明涉及发泡鞋底注塑机技术领域,尤其是一种发泡鞋底注塑机的自动化生产设备,包括第一二轴机械手和第二二轴机械手,第一二轴机械手和第二二轴机械手正下方设有发泡鞋底注塑工件,所述第一二轴机械手底面固定安装有四个或多个夹具,所述第二二轴机械手顶端固定安装有清洁模面擦子左侧面固定安装有自动喷冷却液气枪,第二二轴机械手右侧面固定安装有可旋转吹潜水道喷枪。本发明实现了发泡鞋底注塑机的全自动化生产,自动操作完成取产品、取水口料、清洁模面、吹净潜水胶道、喷冷却液的整个生产流程,解决了人工操作劳动强度大,安全风险高而且效率低下的问题,能满足工厂生产发泡鞋底的需求。(The invention relates to the technical field of foaming sole injection molding machines, in particular to automatic production equipment of a foaming sole injection molding machine, which comprises a first two-axis manipulator and a second two-axis manipulator, wherein a foaming sole injection molding workpiece is arranged under the first two-axis manipulator and the second two-axis manipulator, four or more clamps are fixedly arranged on the bottom surface of the first two-axis manipulator, an automatic cooling liquid spraying gun is fixedly arranged on the left side surface of a cleaning mold surface wiper fixedly arranged at the top end of the second two-axis manipulator, and a rotary diving channel blowing spray gun is fixedly arranged on the right side surface of the second two-axis manipulator. The full-automatic production of the foaming sole injection molding machine is realized, the whole production flow of taking products, taking water inlet materials, cleaning the mold surface, blowing clean the submerged rubber channel and spraying cooling liquid is automatically completed, the problems of high labor intensity of manual operation, high safety risk and low efficiency are solved, and the requirement of producing foaming soles in factories can be met.)

1. The utility model provides an automated production equipment of foaming sole injection molding machine, includes first two-axis manipulator (1) and second two-axis manipulator (2), its characterized in that, first two-axis manipulator (1) and second two-axis manipulator (2) parallel arrangement are equipped with foaming sole injection molding work piece (3) under first two-axis manipulator (1) and second two-axis manipulator (2), first two-axis manipulator (1) bottom surface fixed mounting has four or a plurality of anchor clamps (4), second two-axis manipulator (2) top fixed mounting has clean mould face swab (5) left surface fixed mounting to spout automatic coolant liquid air gun (6), and second two-axis manipulator (2) right flank fixed mounting has rotatable diving channel spray gun (7) of blowing.

2. The automatic production equipment of the foaming sole injection molding machine according to claim 1, wherein the cleaning mold surface wiper (5) comprises a support column (501), the support column (501) is fixedly connected to the top end of the second two-axis manipulator (2), a mounting plate (502) is fixedly connected to the bottom of the support column (501), a clamping groove (503) is formed in the middle of the bottom surface of the mounting plate (502), square plate blocks (504) are clamped at two ends of the clamping groove (503), and hard bristles (505) are uniformly distributed on the bottom surface of each square plate block (504).

3. The automatic production equipment of the injection molding machine for the foamed shoe soles and the processing method thereof according to claim 1 are characterized in that the first two-axis manipulator (1) and the second two-axis manipulator (2) are the same type of manipulator, and the first two-axis manipulator (1) and the second two-axis manipulator (2) move in the vertical direction and the horizontal direction.

4. The automatic production equipment and the processing method of the injection molding machine for the foamed shoe soles according to claim 1, characterized in that spraying holes are formed in the top end and the bottom end of the automatic cooling liquid spraying air gun (6).

5. The processing method of the automatic production equipment of the injection molding machine for the foamed shoe soles according to claim 1, characterized by comprising the following steps:

s1, installing the foaming injection molding machine mould, starting a first two-axis manipulator (1) and a second two-axis manipulator (2), and positioning and confirming the product clamping position, the water gap material position, the mould surface cleaning range, the submerged glue inlet channel position and the cooling liquid spraying range by using a hand teaching device and a hand wheel controller;

s2, confirming the product clamping position, the water gap material position, the die surface cleaning range and the diving glue inlet channel position, and presetting the working requirement and the product taking requirement in the die, the water inlet position, the cleaning range of the die surface for cleaning the diving glue channel and the cooling liquid spraying range by using a hand teaching device and a hand wheel controller;

s3, after the preset work is finished, starting the first two-axis manipulator (1) and the second two-axis manipulator (2) at standby positions, when the injection molding machine opens a mold, the first two-axis manipulator (1) moves forwards after moving downwards to a set height, and after the first two-axis manipulator (1) moves forwards to a set position, the opened clamp (4) moves downwards to a set position to clamp a product and the nozzle material and moves upwards to the set position;

s4, loosening the clamp (4) when the first two-axis manipulator (1) clamps the product and the nozzle material and moves backwards to the set product and nozzle material placing position immediately after the product and the nozzle material are moved upwards to the set position, and then placing the product and the nozzle material;

s5, if the working post is a first two-axis manipulator (1) of the die set, the first two-axis manipulator moves aside to another station after putting down the product and the nozzle material, the actions of taking and placing the vertical product and the nozzle material are repeated S4, the product taking and placing in one working post is completed, and the nozzle returns to a set standby position;

s6, when the first two-axis manipulator (1) moves to another position beside to pick and place a product nozzle material, the second two-axis manipulator (2) moves forwards to a position where a die surface to be cleaned is set, and a cleaning die surface wiper (5) arranged at the top end of the second two-axis manipulator (2) is started to move forwards and backwards to clean the surface of the die, wherein the cleaning of the die surface can be set at intervals as required;

s7, after the die surface is cleaned by the second two-axis manipulator (2), moving upwards to a fixed position, simultaneously starting a rotatable diving channel blowing spray gun (7) to aim at a set first feeding diving port to blow out a diving port glue material, and then rapidly moving to a second feeding diving port according to set rotation to blow out the diving port glue material until all the set diving ports glue material are blown out;

s8, stopping blowing when the glue at the submerged nozzle is completely blown, simultaneously starting an air gun (6) for automatically spraying cooling liquid, spraying the die surface according to a set area, after the cooling liquid is sprayed, enabling a second two-axis manipulator (2) to move to another set of die in a side moving post for carrying out S6 and S7 flow work, after the other set of die finishes working, returning to a standby position with a first two-axis manipulator (1) to finish a working flow, and then moving to a standby point set at the next working post.

Technical Field

The invention relates to the field of foaming sole injection molding machines, in particular to automatic production equipment of a foaming sole injection molding machine and a processing method thereof.

Background

When the foamed shoe sole is produced in a factory at present, products and water intake materials are taken manually, the die surface is cleaned, the water is blown completely and enters a rubber channel, and cooling liquid is sprayed manually.

Disclosure of Invention

The invention aims to solve the defects of high labor intensity, high safety risk and low efficiency in the production of foamed soles in the prior art, and provides automatic production equipment of a foamed sole injection molding machine and a processing method thereof.

In order to achieve the above purposes, the technical scheme adopted by the invention is as follows: the utility model provides an automated production equipment of foaming sole injection molding machine, includes first two-axis manipulator and second two-axis manipulator, first two-axis manipulator and second two-axis manipulator parallel arrangement are equipped with the foaming sole work piece of moulding plastics under first two-axis manipulator and the second two-axis manipulator, first two-axis manipulator bottom surface fixed mounting has four or more anchor clamps, second two-axis manipulator top fixed mounting has clean mould face swab left surface fixed mounting to spout the coolant liquid air gun automatically, and second two-axis manipulator right flank fixed mounting has the rotatable dive way spray gun that blows.

Preferably, the cleaning die surface wiper comprises a support column, the support column is fixedly connected to the top end of the second two-axis manipulator, an installation plate is fixedly connected to the bottom of the support column, a clamping groove is formed in the middle of the bottom surface of the installation plate, square plate blocks are clamped at two ends of the clamping groove, and hard bristles are uniformly distributed on the bottom surface of each square plate block.

Preferably, the first two-axis manipulator and the second two-axis manipulator are manipulators of the same type, and the first two-axis manipulator and the second two-axis manipulator move in the vertical direction and the horizontal direction.

Preferably, spraying holes are formed in the top end and the bottom end of the automatic cooling liquid spraying air gun.

A processing method of automatic production equipment of a foaming sole injection molding machine comprises the following steps:

s1, completing the installation of the foaming injection molding machine mold, starting a first two-axis manipulator and a second two-axis manipulator, and positioning and confirming the product clamping position, the water gap material position, the mold surface cleaning range, the diving glue inlet channel position and the cooling liquid spraying range by using a hand teaching device and a hand wheel controller;

s2, confirming the product clamping position, the water gap material position, the die surface cleaning range and the diving glue inlet channel position, and presetting the working requirement and the product taking requirement in the die, the water inlet position, the cleaning range of the die surface for cleaning the diving glue channel and the cooling liquid spraying range by using a hand teaching device and a hand wheel controller;

s3, after the preset work is finished, starting the first two-axis manipulator and the second two-axis manipulator at standby positions, when the injection molding machine opens a mold, moving the first two-axis manipulator downwards to a set height, namely moving the first two-axis manipulator forwards, and moving the opened clamp downwards to a set position to clamp a product and move a nozzle material upwards to the set position after the first two-axis manipulator moves forwards to the set position;

s4, loosening the clamp when the first two-shaft manipulator is used for clamping the product and the nozzle material and immediately moves backwards to the set positions for placing the product and the nozzle material after the first two-shaft manipulator moves upwards to the set positions, and then placing the product and the nozzle material;

s5, if the working post is the first two-axis manipulator of the tool set die, the first two-axis manipulator is laterally moved to another station after putting down the product and the nozzle material, and the actions of taking and placing the vertical product and the nozzle material are repeated S4 to finish taking and placing the product in one working post, and the nozzle is returned to a set standby position;

s6, when the first two-axis manipulator moves to another position beside to pick and place the product nozzle material, the second two-axis manipulator moves forwards to a position where the die surface is required to be cleaned, and a cleaning die surface wiper arranged at the top end of the second two-axis manipulator is started to move forwards and backwards to clean the surface of the die, and the cleaning of the die surface can be set at intervals as required;

s7, after the die surface is cleaned by the second two-axis manipulator, moving the second two-axis manipulator upwards to a fixed position, simultaneously starting a spray gun of a rotatable diving channel to align with a set first feeding diving port to blow out a diving port sizing material, and then rapidly moving the second feeding diving port to blow out the diving port sizing material according to the set rotation until all the set diving ports sizing material are blown clean;

and S8, stopping blowing when the glue at the submerged nozzle is completely blown, simultaneously starting an air gun for automatically spraying cooling liquid, spraying the surface of the mold according to a set area, after the cooling liquid is sprayed, moving the other set of mold in the post to perform S6 and S7 processes, after the other set of mold is finished, returning the first and second mechanical arms to a standby position to complete a working process, and then moving the other set of mold to a standby point set at the next working post.

Compared with the prior art, the invention has the following beneficial effects: the full-automatic production of the foaming sole injection molding machine is realized, the whole production flow of taking products, taking water inlet materials, cleaning the mold surface, blowing clean the submerged rubber channel and spraying cooling liquid is automatically completed, the problems of high labor intensity of manual operation, high safety risk and low efficiency are solved, and the requirement of producing foaming soles in factories can be met.

Drawings

FIG. 1 is a schematic structural view of an automatic production apparatus of an injection molding machine for foamed shoe soles according to the present invention;

FIG. 2 is an enlarged view taken at A in FIG. 1;

fig. 3 is an enlarged view at B in fig. 2.

In the figure: the device comprises a first two-axis manipulator 1, a second two-axis manipulator 2, a foamed sole injection molding workpiece 3, a clamp 4, a cleaning mold surface wiper 5, a support column 501, a mounting plate 502, a clamping groove 503, a square plate 504, hard bristles 505, an automatic cooling liquid spraying air gun 6 and a rotary diving channel blowing spray gun 7.

Detailed Description

The following description is presented to disclose the invention so as to enable any person skilled in the art to practice the invention. The preferred embodiments in the following description are given by way of example only, and other obvious variations will occur to those skilled in the art.

An automated production apparatus of a foam sole injection molding machine as shown in fig. 1-3 comprises a first two-axis manipulator 1 and a second two-axis manipulator 2, the first two-axis manipulator 1 and the second two-axis manipulator 2 are manipulators of the same type, the first two-axis manipulator 1 and the second two-axis manipulator 2 move in the vertical direction and the horizontal direction, the first two-axis manipulator 1 and the second two-axis manipulator 2 are arranged in parallel, a foam sole injection molding workpiece 3 is arranged under the first two-axis manipulator 1 and the second two-axis manipulator 2, four or more clamps 4 are fixedly arranged on the bottom surface of the first two-axis manipulator 1, an automatic cooling liquid spraying gun 6 is fixedly arranged on the left side surface of a cleaning mold surface wiper 5 fixedly arranged at the top end of the second two-axis manipulator 2, spraying holes are respectively arranged at the top end and the bottom end of the automatic cooling liquid spraying gun 6, a rotary submerged channel blowing spray gun 7 is fixedly arranged on the right side surface of the second two-axis manipulator 2, the first two-axis manipulator 1 and the second two-axis manipulator 2 can complete the movement in the vertical direction and the horizontal direction, the first two-axis manipulator 1 can help the clamp 4 to realize the up-down movement and the back-forth movement, so that the clamp 4 can realize the function of clamping the foaming sole injection molding workpiece 3, and similarly, the cleaning mold surface wiper 5 fixedly arranged at the top end of the second two-axis manipulator 2 can also realize the up-down movement and the back-forth movement under the driving of the second two-axis manipulator 2, so that the foaming sole injection molding workpiece 3 can be cleaned, meanwhile, the second two-axis manipulator 2 can drive the automatic cooling liquid spraying gun 6 and the rotatable diving channel spraying gun 7 to move up-down and back-forth, so that the automatic cooling liquid spraying gun 6 and the rotatable diving channel spraying gun 7 can automatically complete the corresponding work, the automatic operation of the whole production flow is completed, and the labor intensity of manual operation is high, high safety risk and low efficiency.

The cleaning mould surface eraser 5 comprises a support 501, the support 501 is fixedly connected to the top end of the second two-axis manipulator 2, a mounting plate 502 is fixedly connected to the bottom of the support 501, a clamping groove 503 is formed in the middle of the bottom surface of the mounting plate 502, square plates 504 are clamped at two ends of the clamping groove 503, hard bristles 505 are uniformly distributed on the bottom surface of each square plate 504, the square plates 504 with the hard bristles 505 are mounted in an inserting mode, and the hard bristles 505 can be conveniently replaced.

A processing method of automatic production equipment of a foaming sole injection molding machine comprises the following steps:

s1, completing installation of a foaming injection molding machine mold, starting a first two-axis manipulator 1 and a second two-axis manipulator 2, and positioning and confirming the product clamping position, the water gap material position, the mold surface cleaning range, the submerged glue inlet channel position and the cooling liquid spraying range by using a hand teaching device and a hand wheel controller;

s2, confirming the product clamping position, the water gap material position, the die surface cleaning range and the diving glue inlet channel position, and presetting the working requirement and the product taking requirement in the die, the water inlet position, the cleaning range of the die surface for cleaning the diving glue channel and the cooling liquid spraying range by using a hand teaching device and a hand wheel controller;

s3, after the preset work is finished, starting the first two-axis manipulator 1 and the second two-axis manipulator 2 at standby positions, when the injection molding machine opens a mold, the first two-axis manipulator 1 moves forwards after moving downwards to a set height, and after the first two-axis manipulator 1 moves forwards to a set position, the opened clamp 4 moves downwards to a set position to clamp a product and the nozzle material and moves upwards to the set position;

s4, loosening the clamp 4 when the first two-axis manipulator 1 is moved backwards to the set position for placing the product and the nozzle material immediately after the product and the nozzle material are clamped and taken by the first two-axis manipulator 1 and moved upwards to the set position, and then placing the product and the nozzle material;

s5, if the working post is a first two-axis manipulator 1 of the tool set die, the first two-axis manipulator is laterally moved to another station after putting down the product and the nozzle material, and the actions of taking and placing the vertical product and the nozzle material are repeated S4 to finish taking and placing the product in one working post, and the nozzle is returned to a set standby position;

s6, when the first two-axis manipulator 1 moves to another position beside to pick and place the product nozzle material, the second two-axis manipulator 2 moves forwards to the position of the die surface to be cleaned, the die surface cleaning wiper 5 arranged at the top end of the second two-axis manipulator 2 is started to move forwards and backwards to clean the die surface, and the interval setting can be carried out on the die surface according to the requirement;

s7, after the second two-axis manipulator 2 cleans the die surface, moving the die surface upwards to a fixed position, simultaneously starting the spray gun 7 of the rotatable diving channel to align with a set first feeding diving port to blow out the diving port rubber material, and then rapidly moving the die surface to a second feeding diving port to blow out the diving port rubber material according to the set rotation until all the set diving ports rubber material is blown clean;

s8, stopping blowing when the glue at the submerged nozzle is completely blown, simultaneously starting the air gun 6 for automatically spraying the cooling liquid, spraying the die surface according to the set area, after the cooling liquid is sprayed, carrying out S6 and S7 process work on the second set of die in a side moving post, after the work of the other set of die is finished and the first two-axis manipulator 1 returns to a standby position, finishing one work process, and then moving to the standby point set by the next working post.

The foregoing shows and describes the general principles, essential features, and advantages of the invention. It will be understood by those skilled in the art that the present invention is not limited to the embodiments described above, which are merely illustrative of the principles of the invention, but that various changes and modifications may be made without departing from the spirit and scope of the invention, which fall within the scope of the invention as claimed. The scope of the invention is defined by the appended claims and equivalents thereof.