阅读说明：本技术 一种薄壁产品压型整形一体化加工工装和方法 (Thin-wall product profiling and shaping integrated machining tool and method ) 是由 朱喜双 张健 雷陈皓 徐睿 李洪昇 周克江 于 2020-12-25 设计创作，主要内容包括：本发明提供了一种薄壁产品压型整形一体化加工工装,包括沿竖直方向固定于基座上的压型内模和整形内模,所述压型内模和整形内模相互平行且间隔设置,薄壁产品套在压型内模和整形内模外侧,基座上设置有膨胀芯棒,基座两侧分别设置有挤压薄壁产品的压型外模和整形外模；本发明还提供了工装的使用方法。本发明的优点在于：本发明将待加工的薄壁产品套设于压型内模和整形内模外侧,通过膨胀芯棒使压型内模和整形内模膨胀顶紧薄壁产表面,然后通过压型外模和整形外模压紧薄壁产品的外表面,通过一个工装,一套动力设备即可一次完成压型和整形工作,简化加工流程,节约生产成本,提高效率。(The invention provides a profiling and shaping integrated processing tool for a thin-wall product, which comprises a profiling inner die and a shaping inner die which are fixed on a base along the vertical direction, wherein the profiling inner die and the shaping inner die are parallel to each other and are arranged at intervals; the invention also provides a use method of the tool. The invention has the advantages that: according to the invention, the thin-wall product to be processed is sleeved outside the profiling inner mold and the shaping inner mold, the profiling inner mold and the shaping inner mold are expanded to tightly push against the surface of the thin-wall product through the expansion core rod, then the outer surface of the thin-wall product is tightly pressed through the profiling outer mold and the shaping outer mold, and the profiling and shaping work can be completed at one time through one tool and one set of power equipment, so that the processing flow is simplified, the production cost is saved, and the efficiency is improved.)

1. The utility model provides a thin wall product die mould plastic integration processing frock which characterized in that: including being fixed in die mould centre form and the plastic centre form on the base along vertical direction, die mould centre form and the mutual parallel of plastic centre form and interval setting of plastic centre form, the thin wall product can be followed the axial cover and in the die mould and the plastic centre form outside, be provided with the inflation plug that can insert between die mould centre form and the plastic centre form along vertical direction on the base, the base both sides are provided with die mould external mold and the plastic external mold that can follow the horizontal direction extrusion thin wall product respectively, die mould centre form and die mould external mold relative surface have respectively with the recess and the lug of product molding adaptation, the surface adaptation after the plastic centre form and the opposite face of plastic external mold respectively with the thin wall product.

2. The thin-wall product profiling and shaping integrated machining tool according to claim 1, and is characterized in that: the base is a flat plate placed horizontally, two opposite rail plates are fixed above the base, the rail plates are of inverted L-shaped structures, the horizontal portions of the rail plates are arranged oppositely, and the two ends of the bottom of the profiling inner die and the bottom of the shaping inner die are in sliding fit with the rail plates on the two sides respectively.

3. The thin-wall product profiling and shaping integrated machining tool according to claim 2, and is characterized in that: and the profiling inner die and/or the shaping inner die are/is provided with supporting blocks which are abutted against the lower surface of the thin-wall product.

4. The thin-wall product profiling and shaping integrated machining tool according to claim 2, and is characterized in that: the expansion core rod comprises a lower expansion core rod arranged below the base and an upper expansion core rod arranged above the base, and the lower expansion core rod and the upper expansion core rod can move in the vertical direction respectively.

5. The thin-wall product profiling and shaping integrated machining tool according to claim 4, characterized in that: the upper end of the lower expansion core rod and the lower end of the upper expansion core rod are respectively provided with a trapezoidal structure with the upper bottom facing the gap between the compression type internal mold and the shaping internal mold.

6. The thin-wall product profiling and shaping integrated machining tool according to claim 4, characterized in that: the lower core expanding rod is fixed on a lower die below the base, the lower die comprises an upper base plate, a lower base plate and vertical plates for connecting the upper base plate and the lower base plate, the lower core expanding rod is fixed above a piston plate placed horizontally, the piston plate is clamped between the two vertical plates, and a connecting shaft connected with a lower jacking cylinder is arranged at the bottom of the piston plate.

7. The thin-wall product profiling and shaping integrated machining tool according to claim 4, characterized in that: go up the core stick that expands and be fixed in on the last mould of base top, go up the mould and include the mounting panel parallel with the base, the mounting panel below is fixed with the briquetting, wear to be equipped with in the middle of the briquetting go up the core stick that expands, go up the lower fixed surface of core stick and mounting panel that expands and be connected, the lower surface of briquetting and the upper surface adaptability of thin wall product cooperate.

8. The thin-wall product profiling and shaping integrated machining tool according to claim 7, characterized in that: go up bloated excellent coaxial limiting plate that is provided with of core, the briquetting is provided with first spout and second spout along the axial, first spout has the step face with second spout transition position, and first spout cooperates along vertical direction with last bloated excellent core, and vertical direction sliding fit is followed with the limiting plate to the second spout, and first spout is in second spout top, evenly is provided with a plurality of material springs of pressing between the upper surface of briquetting and the lower surface of mounting panel.

9. The thin-wall product profiling and shaping integrated machining tool according to claim 7, characterized in that: the profiling outer die and the shaping outer die are respectively fixed on a driving unit, and the driving unit comprises a fixing plate fixedly matched with the base, a sliding block arranged between the fixing plate and the thin-wall product and a slotting tool fixed on the mounting plate; the profiling outer die and the shaping outer die are fixedly connected with the sliding block respectively, the slotting tool can descend along with the mounting plate and is inserted between the sliding block and the fixing plate, the sliding block can slide along the horizontal direction, a connecting shaft fixedly connected with the sliding block is arranged on the fixing plate in a sliding mode along the horizontal direction, and a return spring connected with the side face, far away from the thin-wall product, of the fixing plate is limited on the connecting shaft.

10. The thin-wall product profiling and shaping integrated machining tool according to claim 9, and is characterized in that: the fixed plate is fixed on the fixed seat, the fixed seat comprises two vertical plates which are fixed on the base in parallel, a reinforcing plate which is fixedly spliced with the two vertical plates, and a cover plate which is horizontally fixed above the two vertical plates, the vertical plates are of a cross structure, the bottoms of the vertical plates are inserted into the base, the two ends of the reinforcing plate are respectively inserted into the vertical plates on the two sides, the cover plate is of an I-shaped structure, and protruding parts on the two sides of the I-shaped cover plate are clamped and matched with protruding parts in the cross of the vertical plates.

11. The thin-wall product profiling and shaping integrated machining tool according to claim 10, and is characterized in that: the bottom of the profiling inner die and the bottom of the shaping inner die are respectively provided with a guide spring connected with the bottom of the reinforcing plate, and when the guide springs are in a natural state, the thin-walled product can be sleeved on the outer sides of the profiling inner die and the shaping inner die in a clearance fit manner.

12. The thin-wall product profiling and shaping integrated machining tool according to claim 11, and is characterized in that: the bottom of the fixed plate is fixedly connected to the cover plate in an inserted mode, two oppositely arranged guide blocks are arranged on the cover plate and are of an inverted L-shaped structure, the horizontal portions of the two guide blocks are parallel to the cover plate, are located above and are oppositely arranged, a sliding track is formed between the two guide blocks, and the bottom of the sliding block extends towards two sides to be in sliding fit with the guide blocks on the two sides.

13. The thin-wall product profiling and shaping integrated machining tool according to claim 12, and is characterized in that: the upper end of one side of the sliding block, which faces the fixing plate, is wedge-shaped, the lower end of one side of the slotting tool, which faces the sliding block, is wedge-shaped, and when the return spring is in a natural state, the slotting tool descends along the vertical direction to be matched with the wedge-shaped surface of the upper end of the sliding block.

14. The method for profiling and shaping the thin-walled product based on the tool according to any one of claims 1 to 13, characterized by comprising the following steps: comprises that

Step 1: the upper die moves upwards, and a thin-wall product is placed;

step 2: the lower expansion core rod moves upwards to expand the compression type internal mold and the shaping internal mold;

and step 3: the upper die moves downwards to drive the compression outer die and the shaping outer die to extrude the thin-walled product;

and 4, step 4: and then the upper die moves upwards again, the lower core expanding rod moves downwards, and the thin-wall product is taken down.

Technical Field

The invention relates to the technical field of shell surface shape processing, in particular to a thin-wall product profiling and shaping integrated processing tool and method.

Background

In production, a thin-wall shell like an automobile exhaust decorative cover and the like needs to be made into a concave-convex shape due to functional or aesthetic requirements, sometimes the outline shape of a thin-wall product needs to be adjusted, the molded thin-wall product is generally extruded to shape firstly and then extruded to shape the outline during processing, and different tools are needed to perform compression and shaping respectively, so that two processes are needed, two punching machines are needed, the production efficiency is low, and the production cost is high.

The utility model with publication number CN204770197U discloses a shaping mold, which is provided with an upper mold and a lower mold according to the product shape, the product is fixed and then is formed by punching, and the product is shaped locally by setting a pressure value and a pressure maintaining time, thereby finishing the shaping of the product; based on the above description, the shaping operation is actually only completed by the product profiling, and the shape adjustment is not involved, and the problem of profiling and shaping synchronous processing still cannot be solved.

Disclosure of Invention

The invention aims to provide a tool and a method capable of carrying out profiling and shaping integrated machining on a thin-wall product.

The invention solves the technical problems through the following technical scheme: the utility model provides a thin wall product die mould plastic integration processing frock, includes die mould centre form and the plastic centre form that is fixed in on the base along vertical direction, die mould centre form and plastic centre form are parallel to each other and the interval sets up, the thin wall product can be followed the axial cover and in the die mould centre form and the plastic centre form outside, be provided with the inflation plug that can insert between die mould centre form and the plastic centre form along vertical direction on the base, the base both sides are provided with die mould external mold and the plastic external mold that can follow the horizontal direction extrusion thin wall product respectively, die mould centre form and die mould external mold relative surface have respectively with the recess and the lug of product molding adaptation, the surface adaptation after the plastic centre form and the plastic external mold opposite face.

According to the invention, the thin-wall product to be processed is sleeved outside the profiling inner mold and the shaping inner mold, the profiling inner mold and the shaping inner mold are expanded to tightly push the surface of the thin-wall product through the expansion core rod, then the outer surface of the thin-wall product is tightly pressed through the profiling outer mold and the shaping outer mold, and the profiling and shaping work can be completed at one time through one tool and one set of power equipment, so that the processing flow is simplified, the production cost is saved, and the efficiency is improved.

Preferably, the base is a flat plate placed horizontally, two opposite rail plates are fixed above the base, the rail plates are of an inverted L-shaped structure, the horizontal parts of the rail plates are arranged oppositely, and two ends of the bottoms of the profiling inner die and the shaping inner die are respectively in sliding fit with the rail plates on two sides.

Preferably, the profiling inner die and/or the shaping inner die are/is provided with a supporting block which is abutted against the lower surface of the thin-wall product.

Preferably, the expansion core rod comprises a lower expansion core rod arranged below the base and an upper expansion core rod arranged above the base, and the lower expansion core rod and the upper expansion core rod can move along the vertical direction respectively.

Preferably, the upper end of the lower expansion core rod and the lower end of the upper expansion core rod are respectively provided with a trapezoidal structure with the upper bottom facing the gap between the compression type inner die and the shaping inner die.

Preferably, expand the mandrel stick down and be fixed in on the lower mould of base below, the lower mould includes upper plate, bottom plate and the riser of connecting upper plate and bottom plate, expand the mandrel stick down and be fixed in the piston plate top that the level was placed, the piston plate centre gripping is between two risers, and piston plate bottom is provided with the connecting axle of being connected with lower top cylinder.

Preferably, go up the core stick that expands and be fixed in on the last mould of base top, go up the mould and include the mounting panel parallel with the base, the mounting panel below is fixed with the briquetting, wear to be equipped with in the middle of the briquetting go up the core stick that expands, go up the lower fixed surface of core stick and mounting panel that expands and be connected, the lower surface of briquetting and the upper surface adaptability cooperation of thin wall product.

Preferably, go up the coaxial limiting plate that is provided with of bloated mandrel, the briquetting is provided with first spout and second spout along the axial, first spout has the step face with second spout transition position, and first spout cooperates along vertical direction with last bloated mandrel, and second spout and limiting plate follow vertical direction sliding fit, and first spout is in second spout top, evenly is provided with a plurality of pressure material springs between the upper surface of briquetting and the lower surface of mounting panel.

Preferably, the profiling outer die and the shaping outer die are respectively fixed on a driving unit, and the driving unit comprises a fixing plate fixedly matched with the base, a sliding block arranged between the fixing plate and the thin-wall product and a slotting tool fixed on the mounting plate; the profiling outer die and the shaping outer die are fixedly connected with the sliding block respectively, the slotting tool can descend along with the mounting plate and is inserted between the sliding block and the fixing plate, the sliding block can slide along the horizontal direction, a connecting shaft fixedly connected with the sliding block is arranged on the fixing plate in a sliding mode along the horizontal direction, and a return spring connected with the side face, far away from the thin-wall product, of the fixing plate is limited on the connecting shaft.

Preferably, the fixed plate is fixed on the fixed seat, the fixed seat comprises two vertical plates fixed on the base in parallel, a reinforcing plate fixedly connected with the two vertical plates in an inserting mode, and a cover plate horizontally fixed above the two vertical plates, the vertical plates are of a cross structure, the bottoms of the vertical plates are inserted into the base, two ends of the reinforcing plate are respectively inserted into the vertical plates on two sides, the cover plate is of an I-shaped structure, and protruding portions on two sides of the I-shaped cover plate are in clamping fit with protruding portions in the cross middle of the vertical plates.

Preferably, the bottoms of the profiling inner die and the shaping inner die are respectively provided with a guide spring connected with the bottom of the reinforcing plate, and when the guide springs are in a natural state, the thin-wall product can be sleeved on the outer sides of the profiling inner die and the shaping inner die in a clearance fit manner.

Preferably, the bottom of the fixed plate is fixedly connected to the cover plate in an inserted manner, the cover plate is provided with two oppositely arranged guide blocks, the guide blocks are of an inverted L-shaped structure, the horizontal parts of the two guide blocks are parallel to the cover plate, are located above and are oppositely arranged, a sliding track is formed between the two guide blocks, and the bottom of the sliding block extends towards two sides to be in sliding fit with the guide blocks on the two sides.

Preferably, the upper end of one side of the sliding block, which faces the fixed plate, is wedge-shaped, the lower end of one side of the slotting tool, which faces the sliding block, is wedge-shaped, and when the return spring is in a natural state, the slotting tool descends along the vertical direction to be matched with the wedge-shaped surface at the upper end of the sliding block.

The invention also provides a method for profiling and shaping thin-walled products based on the tool, which comprises the following steps

Step 1: the upper die moves upwards, and a thin-wall product is placed;

step 2: the lower expansion core rod moves upwards to expand the compression type internal mold and the shaping internal mold;

and step 3: the upper die moves downwards to drive the compression outer die and the shaping outer die to extrude the thin-walled product;

and 4, step 4: and then the upper die moves upwards again, the lower core expanding rod moves downwards, and the thin-wall product is taken down.

The thin-wall product profiling and shaping integrated processing tool and the method provided by the invention have the advantages that: the thin-wall product to be processed is sleeved outside the profiling inner die and the shaping inner die, the profiling inner die and the shaping inner die are expanded to tightly push against the surface of the thin-wall product through the expansion core rod, then the outer surface of the thin-wall product is tightly pressed through the profiling outer die and the shaping outer die, and the profiling and shaping work can be completed at one time through one set of power equipment through one tool, so that the processing flow is simplified, the production cost is saved, and the efficiency is improved. The expansion core rod is controlled to open the two inner molds through the linear motion of the upper mold and the lower oil cylinder of the equipment, and the outer mold is driven to extrude the thin-wall product through the descending of the upper mold, so that the side face of the thin-wall product is machined only through the linear motion of the tool and the equipment, the control mode is simple, and the machining efficiency is high.

Drawings

Fig. 1 is a sectional view of a thin-walled product profiling and shaping integrated processing tool provided in an embodiment of the present invention;

fig. 2 is an exploded view of a thin-walled product profiling and shaping integrated processing tool provided in an embodiment of the present invention;

fig. 3 is a schematic lower die view of a thin-walled product profiling and shaping integrated processing tool provided in an embodiment of the present invention;

fig. 4 is a schematic view of a thin-wall product profiling and shaping integrated processing tool provided in an embodiment of the present invention;

fig. 5 is a schematic diagram of a piston plate of the thin-walled product profiling and shaping integrated processing tool provided by the embodiment of the invention;

fig. 6 is a schematic diagram of a state that a pressing block and an upper expansion core rod of the thin-wall product profiling and shaping integrated processing tool provided by the embodiment of the invention are matched;

fig. 7 is a schematic view of a pressing block of the thin-wall product profiling and shaping integrated processing tool provided by the embodiment of the invention;

fig. 8 is a schematic view of a driving unit of the thin-walled product profiling and shaping integrated processing tool provided in the embodiment of the present invention;

fig. 9 is a schematic view of a fixing seat of the thin-wall product profiling and shaping integrated machining tool provided in the embodiment of the present invention.

Fig. 10 is a schematic size diagram of a lower expansion core rod and an upper expansion core rod of the thin-wall product profiling and shaping integrated machining tool provided by the embodiment of the invention;

fig. 11 is a schematic size diagram of a slotting tool of the thin-wall product profiling and shaping integrated machining tool provided by the embodiment of the invention.

Detailed Description

To make the objects, technical solutions and advantages of the present invention more apparent, the technical solutions of the present invention are described below in detail and completely with reference to the accompanying drawings, and it is apparent that the described embodiments are some, but not all embodiments of the present invention. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.

As shown in fig. 1-3, the present embodiment provides an integrated processing tool for profiling and shaping a thin-walled product, including a profiling inner die 21 and a shaping inner die 22 fixed on a base 2 along a vertical direction, where the profiling inner die 21 and the shaping inner die 22 are parallel to each other and spaced apart from each other, the thin-walled product 1 can be axially sleeved outside the profiling inner die 21 and the shaping inner die 22, an expansion mandrel (not shown) capable of being inserted between the profiling inner die 21 and the shaping inner die 22 is vertically arranged on the base 2, a profiling outer die 23 and a shaping outer die 24 capable of extruding the thin-walled product along a horizontal direction are respectively arranged on two sides of the base 2, opposite surfaces of the profiling inner die 21 and the profiling outer die 23 are respectively provided with a groove 25 and a protrusion 26 adapted to a product shape, and opposite surfaces of the shaping inner die 22 and the shaping outer die 24 are.

In the embodiment, the thin-wall product to be processed is sleeved outside the profiling inner die 21 and the shaping inner die 22, the profiling inner die 21 and the shaping inner die 22 are expanded to tightly push the surface of the thin-wall product 1 through the expansion mandrel, then the outer surface of the thin-wall product 1 is tightly pressed through the profiling outer die 23 and the shaping outer die 24, and one set of power equipment can complete profiling and shaping work at one time through one tool, so that the processing flow is simplified, the production cost is saved, and the efficiency is improved.

Referring to fig. 3, the base 2 is a flat plate, preferably a steel plate, and in combination with fig. 4, the profiling surface 11 and the shaping surface 12 of the thin-walled product 1 in this embodiment are opposite surfaces, and on this basis, the profiling outer die 23 and the shaping outer die 24 are arranged opposite to each other, and the positions and structures of the two outer dies can be adjusted adaptively according to the processing requirements.

Referring to fig. 3, two opposite rail plates 27 are fixed above the base 2, the rail plates 27 are in an inverted L-shaped structure, horizontal portions of the two rail plates 27 are opposite to each other, so that a sliding rail is formed, and two ends of the bottoms of the profiling inner die 21 and the shaping inner die 22 are limited between the rail plates 27 on two sides, so that the distance between the two ends can be adjusted in a sliding manner. The supporting blocks 28 abutted to the lower surface of the thin-walled product 1 are arranged on the compression inner die 21 and/or the shaping inner die 22, so that the thin-walled product 1 is supported through at least one fulcrum, in the embodiment, the supporting blocks 28 are fixed on the compression inner die 21 through bolts, the thin-walled product 1 is sleeved on the compression inner die 21 and the shaping inner die 22 mainly through an expansion effect, and under the condition that the thin-walled product 1 is supported through expansion, the supporting blocks 28 are used for single-point support, so that the stability of the thin-walled product 1 is kept.

Referring to fig. 1, the expansion mandrel includes a lower expansion mandrel 31 disposed below the base 2 and an upper expansion mandrel 41 disposed above the base 2, the lower expansion mandrel 31 and the upper expansion mandrel 41 can move in the vertical direction, and the upper end of the lower expansion mandrel 31 and the lower end of the upper expansion mandrel 41 are respectively set to be of a trapezoidal structure with the upper bottom facing the gap between the profiling inner die 21 and the shaping inner die 22, so as to be conveniently inserted into the gap in the middle and gradually expand and separate the profiling inner die 21 and the shaping inner die 22 to support the inside of the thin-walled product 1.

With reference to fig. 2 and 3, the lower core expanding rod 31 is fixed on the lower die 3 below the base 2, the lower die 3 includes an upper base plate 32, a lower base plate 33 and a vertical plate 34 connecting the upper base plate 32 and the lower base plate 33, the upper base plate 32 is detachably and fixedly connected with the base 2 through bolts, and the lower base plate 33 is fixedly connected with the hydraulic machine through bolts, so that the whole fixture is fixed.

The lower core expanding rod 31 is fixed above a horizontally placed piston plate 35, the piston plate 35 is clamped between two vertical plates 34, and the bottom of the piston plate 35 is provided with a connecting shaft 36 connected with a lower jacking cylinder of the hydraulic machine; or is connected with other actuating mechanisms such as cylinders, through holes for the lower expansion core rod 31 to pass through are respectively arranged on the base 2 and the upper bottom plate 32, and through holes for the actuating mechanisms to pass through are arranged on the lower bottom plate 33.

Referring to fig. 5, a notch 351 is formed at one end of the piston plate 35, which is engaged with the vertical plate 34, and the notch 351 can be engaged with the end surface of the vertical plate 34, so as to guide and limit the vertical movement of the piston plate 35.

Referring to fig. 1, 2 and 6 again, the upper expansion core rod 41 is fixed on the upper die 4 above the base 2, the upper die 4 includes an installation plate 42 parallel to the base 2, a pressing block 43 is fixed below the installation plate 42, in combination with fig. 7, the upper expansion core rod 41 penetrates through the middle of the pressing block 43, the upper expansion core rod 41 is fixedly connected with the lower surface of the installation plate 42, and the lower surface of the pressing block 43 is adaptively matched with the upper surface of the thin-walled product 1.

Combine fig. 6 and fig. 7, go up coaxial fixed limiting plate 44 that is provided with on the bloated mandrel 41, briquetting 41 is provided with first spout 431 and second spout 432 along the axial, first spout 431 has the step surface with second spout 432's transition position, first spout and last bloated mandrel 41 along vertical direction sliding fit, second spout and limiting plate 44 along vertical direction sliding fit, first spout 431 is in second spout 432 top, evenly is provided with a plurality of material springs 45 of pressing between the upper surface of briquetting 43 and the lower surface of mounting panel 42, and briquetting 43 upper surface is provided with a plurality of blind holes in fig. 6, it is spacing in the blind hole to insert the tip of pressing material spring 45, and the lower surface of mounting panel 42 corresponds the position and is provided with the blind hole equally.

When the upper die 4 moves upwards, the limit plate 44 drives the pressing block 43 to move upwards, when the upper die 4 moves downwards to press the thin-wall product 1, the pressing block 43 naturally descends after the limit plate 44 descends, after the pressing block falls to the upper end of the thin-wall product 1, the pressing block 43 stops descending, the mounting plate 42 continuously descends to enable the pressing spring 45 to press the upper surface of the pressing block 43, and therefore the pressing block 43 presses the thin-wall product 1.

The mounting plate 42 is fixed on an equipment sliding block above the hydraulic press, the equipment sliding block drives the mounting plate 42 to move in the vertical direction, a guide unit 6 and a limiting unit 7 are further arranged between the mounting plate 42 and the upper bottom plate 32, the limiting unit 7 comprises two limiting columns which are respectively fixed on the mounting plate 42 and the upper bottom plate 32, the two limiting columns are coaxially fixed, when the two mounting plates 42 move upwards, the two limiting columns are separated from each other, and when the mounting plate 42 moves downwards to enable the two limiting columns to be mutually abutted, the profiling and shaping work is completed; the four corners of the upper base plate 32 are respectively fixed with one guide unit 6, the guide units 6 are connected with the mounting plate 41 and the upper base plate 32 along the vertical direction, and the guide units 6 can be axially stretched so as to move and guide along with stretching when the mounting plate 42 is lifted along the vertical direction.

Referring to fig. 1, 2 and 8, the profiling outer die 23 and the shaping outer die 24 are respectively fixed on a driving unit 5, and the driving unit 5 comprises a fixing plate 51 fixedly matched with the base 2, a slide block 52 arranged between the fixing plate 51 and the thin-walled product 1, and a slotting tool 53 fixed on the mounting plate 42; the profiling outer die 23 and the shaping outer die 24 are respectively fixedly connected with a sliding block 52, the slotting tool 53 can descend along with the mounting plate 42 and be inserted between the sliding block 52 and the fixing plate 51, the sliding block 52 can slide along the horizontal direction, a connecting shaft 54 fixedly connected with the sliding block 52 is arranged on the fixing plate 51 in a sliding mode along the horizontal direction, and a return spring 55 connected with the side face, away from the thin-wall product 1, of the fixing plate 51 is limited on the connecting shaft 54.

With reference to fig. 9, the fixing plate 51 is fixed on the fixing base 56, the fixing base 56 includes two vertical plates 561 fixed in parallel on the base 2, a reinforcing plate 562 inserted and fixed with the two vertical plates 561, and a cover plate 563 horizontally fixed above the two vertical plates 561, the vertical plates 561 are cross-shaped, the bottom of the vertical plates 561 is inserted into the base 2, two ends of the reinforcing plate 562 are respectively inserted into the vertical plates 561 on two sides, the cover plate 563 is i-shaped, protruding portions on two sides of the i-shaped cover plate 563 are engaged with a protruding portion in the middle of the cross-shaped vertical plate 561, and on the basis of the engagement of the insertion, the fixing plate 51 is further fixedly connected with the fixing base 56 through bolts to improve strength and stability.

With reference to fig. 3 and 8, the bottoms of the profiling inner die 21 and the shaping inner die 22 are respectively provided with a guide spring 57 connected with the bottom of the reinforcing plate 562, when the guide spring 57 is in a natural state, the thin-walled product 1 can be sleeved outside the profiling inner die 21 and the shaping inner die 22 in a clearance fit manner, and the bottoms of the profiling inner die 21, the shaping inner die 22 and the reinforcing plate 562 are respectively provided with blind holes for limiting the guide spring 57.

Referring to fig. 1, 9 and 10, the bottom of the fixing plate 51 is fixed to a cover plate 563 in an inserting manner, the cover plate 563 is provided with two opposite guide blocks 564, the guide blocks 564 and the rail plate 27 are configured and fixed in the same manner, a sliding rail is formed between the guide blocks 564, and the bottom of the slider 52 extends to both sides to be in sliding fit with the guide blocks 564 on both sides.

The upper end of one side of the sliding block 52, which faces the fixing plate 51, is in a wedge shape, the lower end of one side of the slotting tool 53, which faces the sliding block 52, is in a wedge shape, and when the return spring 55 is in a natural state, the slotting tool 53 descends along the vertical direction to be matched with the wedge-shaped surface of the upper end of the sliding block 52, and along with the descending of the upper die 4, the slotting tool 53 gradually pushes the sliding block 52 to move towards the thin-wall product 1, so that the profiling.

The side of the slotting tool 53 facing the fixing plate 51 is also fixedly connected with a supporting plate 58, the supporting plate 58 is perpendicular to the slotting tool 53, the supporting plate 58 is fixedly connected with the mounting plate 42, and is fixedly connected with the slotting tool 53 through a bolt, the supporting plate 58 can provide transverse supporting force for the slotting tool 53 to prevent the slotting tool 53 from bending and deforming, and meanwhile, the upper die 4 is limited in downward movement through the contact of the supporting plate 58 and the fixing plate 51 to protect the thin-wall product 1.

Referring to fig. 10 and 11, the lower expansion core rod 31 and the upper expansion core rod 41 are designed to be rectangular, and the thickness L1 is L2, so that the dimensional stability of the press inner die 21 and the shaping inner die 22 after expansion is always ensured during the movement from bottom to top; in order to ensure the strength of the expanding mandrel, the width L3 of the lower expanding mandrel 31 and the upper expanding mandrel 41 is as wide as possible, the specific size is determined according to the shape of the product, and the minimum width L3 is more than or equal to 1/2L4, wherein L4 is the width of the profiling inner die 21 and the shaping inner die 22 and can also be considered as the width of the thin-walled product 1; the sizing and profiling dimensions can be finely adjusted by adjusting the thickness L5 of the blade 53.

The use method of the thin-wall product profiling and shaping integrated machining tool provided by the embodiment is as follows:

the upper die 4 is lifted upwards through the equipment sliding block, the pressing block 43 is separated from the compression type inner die 21 and the shaping inner die 22, the lower expansion core rod 31 and the upper expansion core rod 41 are respectively positioned below and above the compression type inner die 21 and the shaping inner die 22 along the vertical direction, the thin-walled product 1 is sleeved on the compression type inner die 21 and the shaping inner die 22 and abuts against the lower part of the thin-walled product 1 through the supporting block 28, the driving connecting shaft 36 is lifted to drive the piston plate 35 to slide upwards between the vertical plates 34, and therefore the lower expansion core rod 31 is driven to lift upwards and be inserted into the compression type inner die 21 and the shaping inner die 22 along the vertical direction, and the compression type inner die 21 and the shaping inner die 22; then the upper die 4 is controlled to move downwards by the device sliding block, the pressing block 43 presses the upper part of the thin-wall product 1 under the action of the material pressing spring 45, the upper expansion mandrel 41 further expands the compression inner die 21 and the shaping inner die 22, the slotting tool 53 is contacted with the sliding block 52, the sliding block 52 is gradually driven to move along the horizontal direction to extrude the thin-wall product 1, the compression is completed through the matching of the convex block 26 and the groove 25, the shaping is realized through the matching of the shaping outer die 24 and the shaping inner die 22, after the supporting plate 58 is abutted to the fixed plate 51, the upper die 4 moves upwards again to leave the compression inner die 21 and the shaping inner die 22, the sliding block 52 is pulled back by the connecting shaft 54 under the action of the return spring 55, the compression outer die 23 and the shaping outer die 24 leave the compression inner die 21 and the shaping inner die 22, the pressing block 43 is pulled upwards to leave the thin-wall compression product 1 under the action of the limiting, and taking down the processed thin-wall product 1.

The profiling and shaping work of the thin-wall product 1 is completed completely by the linear motion of the lower die 3 and the upper die 4 in the working process, the use is convenient, and the working efficiency is improved.

The above examples are only intended to illustrate the technical solution of the present invention, but not to limit it; although the present invention has been described in detail with reference to the foregoing embodiments, it will be understood by those of ordinary skill in the art that: the technical solutions described in the foregoing embodiments may still be modified, or some technical features may be equivalently replaced; and such modifications or substitutions do not depart from the spirit and scope of the corresponding technical solutions of the embodiments of the present invention.