阅读说明：本技术 一种多工位脱模机的脱模装置 (Demoulding device of multi-station demoulding machine ) 是由 刘清永 于 2019-10-23 设计创作，主要内容包括：本设计开发公开了一种多工位脱模机的脱模装置,尤其是一种生产榴莲冰淇淋产品使用的脱模装置,主要包括推顶托盘、弹簧、导板、固定板、拉杆以及气缸,尤其还包括脱模盖构成。本脱模装置是利用推顶托盘在气缸杆的推力作用下,将榴莲冰淇淋产品从乳胶模具推顶入脱模盖,再利用压缩空气将乳胶模具充分膨胀后被挤压入脱模盖的型腔,从而实现脱模取出产品的目的。本设计开发的脱模装置是为某食品企业生产果味型榴莲冰淇淋产品而提供的多工位脱模机的专用部件。使用本脱模装置,解决了榴莲冰淇淋产品脱模困难问题,同时还避免了冻伤、冻僵手指,杜绝工伤事故的发生,改善了作业环境以及减轻了劳动强度,提高了生产效率,满足了自动化生产要求。(The design and development discloses a demoulding device of a multi-station demoulding machine, in particular to a demoulding device used for producing durian ice cream products, which mainly comprises a push tray, a spring, a guide plate, a fixed plate, a pull rod and a cylinder, and particularly comprises a demoulding cover. This shedder utilizes the ejection tray under the thrust effect of cylinder pole, pushes away durian ice cream product from the latex mould and goes into the drawing of patterns lid, and the compressed air of recycling is extruded into the die cavity of drawing of patterns lid behind the abundant inflation of latex mould to realize the drawing of patterns and take out the purpose of product. The demoulding device developed by the design is a special part of a multi-station demoulding machine for producing fruit-flavor durian ice cream products for certain food enterprises. Use this shedder, solved durian ice cream product drawing of patterns difficulty problem, still avoided frostbite, the frozen stiff finger simultaneously, stopped the emergence of industrial accident, improved the operation environment and alleviateed intensity of labour, improved production efficiency, satisfied the automated production requirement.)

1. The utility model provides a multi-station stripper's that production durian ice cream product used shedder, not only mainly includes frame (2), button box (3), electric control box (4), PLC controller (5), universal caster (12), directional truckle (13), especially still includes shedder (1) very much, this shedder (1) not only includes ejection tray (1.2), spring (1.2.2), baffle (1.2.3), fixed plate (1.3), pull rod (1.4) and cylinder (1.5), still includes demoulding lid (1.1) and constitutes. The demolding device (1) is structurally characterized in that: the fixing plate (1.3) is installed on the cylinder (1.5) and then fixed through a locking nut (1.5.2), the guide plate (1.2.3), the spring (1.2.2) and the adjusting flat washer (1.2.1) are installed on the cylinder rod (1.5.1) and then installed and fixed through a pushing tray (1.2), the pull rod (1.4) is installed on the demolding cover (1.1) and then installed with the nut (1.4.1) and the flat washer (1.4.2) through the guide plate (1.2.3), and then installed on the fixing plate (1.3) and installed and fixed through the flat washer (1.4.2), the elastic washer (1.4.3) and the nut (1.4.1).

2. Demolding device (1) according to claim 1, characterized in that: the structure of the multi-station demolding machine is as follows: demoulding device (1) is installed in frame (2), and button box (3) are installed in frame (2), and the right side in frame (2) is installed in electrical control box (4), and in electrical control box (4) that PLC controller (5) were installed, power master switch (8) were installed on electrical control box (4), and universal caster (12) and directional caster (13) are installed in the bottom of frame (2).

3. Demolding device (1) according to claim 1, characterized in that: the mounting and connecting structure of the demolding device (1) on the rack (2) is as follows: the fixing plate (1.3) is fixedly arranged on the frame (2) through a bolt (2.1), a nut (2.2), a flat washer (2.3) and an elastic washer (2.4).

4. Demolding device (1) according to claim 1, characterized in that: the design structure of the demoulding cover (1.1) of the demoulding device (1) is as follows: the demoulding cover (1.1) adopts a cavity type design structure, so that the latex mould (6) is inflated and expanded under the action of introducing compressed air and then is extruded into a cavity to be demoulded.

5. Demolding device (1) according to claim 1, characterized in that: the adjusting flat washer (1.2.1) of the demoulding device (1.1) has the following functions: the projecting degree of the durian ice cream product (7) can be adjusted by adjusting the number of the flat gaskets (1.2.1), so that the durian ice cream product (7) can be conveniently taken out for operation.

6. Demolding device (1) according to claim 1, characterized in that: the guide plate (1.2.3) and the spring (1.2.2) of the demoulding device (1.1) have the following functions: the latex mould (6) is stabilized to facilitate demoulding, and the latex mould has the function of safe operation.

The technical field is as follows:

the design and development relates to special equipment for producing ice cream products, in particular to a demoulding device of a multi-station demoulding machine for producing durian ice cream products.

Background art:

in recent years, a special-shaped ice cream product containing cake confectionery with fruit taste is more popular with customers in the market, and particularly, a fruit type and a twelve-animal type are popular with many customers, and a durian-shaped ice cream product is one of them and the market demand is large.

Durian fruit-flavored ice cream products containing milk and cake pastry flavors are produced and molded in a special food-grade latex mold similar to durian fruits in a frozen state, the freezing temperature is below-28 ℃, and the durian ice cream products need to be taken out from the durian latex mold after passing through a freezer. At present, manual demoulding is adopted, the hand is very frozen due to low temperature, and the appearance of the durian is in a convex tooth nail shape, so that the durian ice cream product is very difficult to take out, and the durian ice cream can also freeze and hurt fingers for a long time, thereby causing industrial accidents.

The invention content is as follows:

the purpose of this design development is for producing durian ice cream product provides a simple structure, and the dependable performance and be convenient for durian ice cream product take out the shedder of a multistation stripper of operation from durian latex mould.

In order to achieve the purpose, the demoulding device of the multi-station demoulding machine is designed and developed in the following way: the utility model provides a multistation stripper, not only mainly includes frame, button box, electrical control box, PLC controller, universal castor, directional truckle, especially still includes shedder, and this shedder not only includes ejection tray, spring, baffle, fixed plate, pull rod and cylinder, still includes the drawing of patterns lid and constitutes. The structure of the demoulding device is as follows: the fixed plate is fixed through lock nut after being installed on the cylinder, and baffle, spring and adjustment plain washer are installed and are fixed through the installation of ejection tray after on the cylinder pole, and the pull rod is installed and is covered back through the baffle and install nut and plain washer again after the drawing of patterns to install again on the fixed plate, and it is fixed through plain washer, elastic washer and nut installation.

The structure of the multi-station demolding machine is as follows: demoulding device installs in the frame, and the button box is installed in the frame, and the electrical control box is installed on the right side of frame, and in the electrical control box that the PLC controller was installed, power master switch installed on the electrical control box, and casters and directional truckle are installed in the bottom of frame.

The mounting and connecting structure of the demoulding device on the frame is as follows: the fixing plate is fixed on the frame through bolts, nuts, flat washers and elastic washers.

The design structure of the demoulding cover of the demoulding device is as follows: the demoulding cover adopts a cavity type design structure, so that the latex mould is conveniently extruded into a cavity to be demoulded after being inflated and expanded under the action of introducing compressed air.

Compared with manual demoulding, the multi-station demoulding machine has the following advantages and disadvantages:

the advantages are that:

(1) the method is simple, convenient and labor-saving, and reduces the labor intensity of operators;

(2) automatic demolding and mold taking are realized, and the production efficiency is improved;

(3) avoid frostbite and frozen stiff fingers and avoid industrial accidents.

The disadvantages are that:

the product is easy to be extruded and damaged by adopting the demoulding device, and the product can be avoided only by careful operation. Therefore, the product needs to be frozen for a proper time, so that the product is more cold and hard and then is convenient to operate and take out, and the product is not damaged.

Description of the drawings:

the present design is further described below with reference to the accompanying drawings:

1. FIG. 1 schematic view of a multi-station stripper

2. FIG. 2 is a schematic top view of a multi-station stripper

3. FIG. 3 is a schematic view of the structure of the demolding device

4. FIG. 4 is an enlarged view of the part A of the mounting structure of the ejector on the frame

5. FIG. 5 is a schematic view of the operation of the ejector

6. FIG. 6 is a schematic diagram of the electrical control principle of the multi-station stripper

7. FIG. 7 is a schematic view of the pneumatic operation of the ejector

8. FIG. 8 is a schematic view of the principle of air-filling control of the multi-station stripper

9. FIG. 9 is a schematic view of the structure of the mold release cover

10. FIG. 10 is a schematic view of a push tray

11. FIG. 11 is a schematic view of the fixing plate

12. FIG. 12 is a schematic view of a pull rod structure

13. FIG. 13 is a schematic view of the structure of the guide plate

The specific implementation mode is as follows:

introduction of connection position relationship of main parts:

as shown in the attached drawings, the multi-station stripper mainly comprises a frame 2, a button box 3, an electrical control box 4, a PLC controller 5, universal casters 12, directional casters 13 and a stripping device 1, wherein the stripping device 1 not only comprises a pushing tray 1.2, a spring 1.2.2, a guide plate 1.2.3, a fixing plate 1.3, a pull rod 1.4 and a cylinder 1.5, but also comprises a stripping cover 1.1. The structure of the demolding device 1 is as follows: the fixing plate 1.3 is fixed by a locking nut 1.5.2 after being installed on the cylinder 1.5, the guide plate 1.2.3, the spring 1.2.2 and the adjusting flat washer 1.2.1 are installed on the cylinder rod 1.5.1 and then are installed and fixed by a pushing tray 1.2, the pull rod 1.4 is installed on the demoulding cover 1.1 and then is installed with a nut 1.4.1 and a flat washer 1.4.2 through the guide plate 1.2.3, and then is installed on the fixing plate 1.3 and is installed and fixed by the flat washer 1.4.2, the elastic washer 1.4.3 and the nut 1.4.1.

The structure of the multi-station demolding machine is as follows: demoulding device 1 installs in frame 2, and button box 3 installs in frame 2, and electric control box 4 installs on the right side of frame 2, and PLC controller 5 installs in electric control box 4, and power master switch 8 installs on electric control box 4, and casters 12 and directional truckle 13 install the bottom in frame 2.

The mounting and connecting structure of the demoulding device 1 on the frame 2 is as follows: the fixing plate 3 is fixed on the frame 2 through a bolt 2.1, a nut 2.2, a flat washer 2.3 and an elastic washer 2.4.

The design structure of the demoulding cover 1.1 of the demoulding device 1 is as follows: the demoulding cover 1.1 adopts a cavity type design structure, so that the latex mould 6 is inflated and expanded under the action of introducing compressed air and then is extruded into a cavity to be demoulded.

The function of the adjusting flat washer 1.2.1 of the demoulding device 1.1 is as follows: the projecting degree of the durian ice cream product 7 can be adjusted by adjusting the number of the flat gaskets 1.2.1, so that the operation of taking out the durian ice cream product 7 is facilitated.

The guide plate 1.2.3 and the spring 1.2.2 of the demoulding device 1.1 have the following functions: the latex mould 6 is stabilized to facilitate demoulding, and the function of safe operation is achieved.

Brief introduction of implementation working process:

the operation of the stripping device 1.1 developed by the present design is described below:

firstly, the fixing plate 1.3 is installed on the cylinder 1.5 and then fixed through the locking nut 1.5.2.

And then the guide plate 1.2.3, the spring 1.2.2 and the adjusting flat gasket 1.2.1 are arranged on the cylinder rod 1.5.1 and then fixed by the ejection tray 1.2.

And secondly, after the pull rod 1.4 is arranged on the demoulding cover 1.1, the nut 1.4.1 and the flat washer 1.4.2 are arranged through the guide plate 1.2.3, the pull rod is arranged on the fixing plate 1.3, and the pull rod is arranged and fixed through the flat washer 1.4.2, the elastic washer 1.4.3 and the nut 1.4.1.

And secondly, the whole demoulding device 1 is fixedly arranged on the frame 2 through a bolt 2.1, a nut 2.2, a flat washer 2.3 and an elastic washer 2.4.

Next, the solenoid valve 9 and the solenoid valve 11 are installed, the control wire 9.1 is connected, and the push-out button 9.2, the retraction button 9.3 and the inflation button 11.1 are installed.

Finally, a push-out throttle valve 10.1 and a retraction throttle valve 10.2 are arranged on the air cylinder 1.5, and a control air pipe 10, an inflation pipeline 11.2, an air fine filter 11.3 and the like are arranged and connected.

The whole demoulding operation process is as follows:

firstly, a power supply and an air source are switched on, the pushing-out and retracting speed of the cylinder rod 1.5.1 is adjusted by adjusting the pushing-out throttle valve 10.1 and the retracting throttle valve 10.2, and the pushing-out and retracting speed of the cylinder rod 1.5.1 is proper to be slow.

Secondly, manual operation: putting frozen durian ice cream products 7 and latex moulds 6 together on a pushing tray 1.2, clicking a pushing button 9.2 of an electromagnetic valve 9, pushing the durian ice cream products 7 into a demoulding cover 1.1 of a demoulding device 1 from the latex moulds 6, opening an inflating button 11.1, clicking a retracting button 9.3 of the electromagnetic valve 9 after the latex moulds 6 are fully extruded into a cavity of the demoulding cover 1.1, returning a cylinder rod 1.5.1 to the original position, taking out the durian ice cream products 7 and the latex moulds 6 together, and at the moment, taking out the durian ice cream products 7 more easily. The frozen durian ice cream product 7 and together with the latex mould 6 are re-placed into the next operating cycle.

And finally, automatically operating: time control setting and adjustment are carried out according to the manual operation sequence through the PLC 5, so that automatic operation is realized, and the durian ice cream product is taken out.

As mentioned above, the demoulding device developed by the design is characterized in that the pushing tray 1.2 is used for pushing the durian ice cream product 7 into the demoulding cover 1.1 from the latex mould 6 under the action of the pushing force of the cylinder rod 1.5.1, and then the latex mould 6 is fully expanded by compressed air and then is extruded into the cavity of the demoulding cover 1.1, so that the aim of demoulding and taking out the product is fulfilled.

The demoulding device developed by the design is a special part of a multi-station demoulding machine for producing fruit-flavor durian ice cream products for certain food enterprises. Use this shedder, solved durian ice cream product drawing of patterns difficulty problem, still avoided frostbite, the frozen stiff finger simultaneously, stopped the emergence of industrial accident, improved the operation environment and alleviateed intensity of labour, improved production efficiency, satisfied the automated production requirement.