阅读说明：本技术 一种软管破损处检测并修补的设备 (Equipment for detecting and repairing damaged part of hose ) 是由 袁丹 于 2021-01-13 设计创作，主要内容包括：本发明公开了一种软管破损处检测并修补的设备,包括主体,所述主体内设有动力腔,所述动力腔内固定设有电机,所述电机上可转动的设有电机轴,所述电机轴上固定设有第一锥齿轮,通过自动检测装置,实现对输送进来的软管破损的自动检测以及判断破损大小来决定修补位置,及所需修补的长度,通过自动修补装置将管道破损处自动修补,通过风干箱将修补位置快速干燥,保证其修补质量和效率,此设备实现了对软管修补的机械化自动化,将供料检测修补一起进行,使得软管修补效率大大提升,所需成本减小,使得软管修补变得简单易行。(The invention discloses a device for detecting and repairing a damaged part of a hose, which comprises a main body, wherein a power cavity is arranged in the main body, a motor is fixedly arranged in the power cavity, a motor shaft is rotatably arranged on the motor, a first bevel gear is fixedly arranged on the motor shaft, the automatic detection of the damage of the hose conveyed in and the judgment of the size of the damage are realized through an automatic detection device to determine a repairing position and the length to be repaired, the damaged part of the pipeline is automatically repaired through the automatic repairing device, the repairing position is quickly dried through an air drying box to ensure the repairing quality and efficiency of the pipeline, the device realizes the mechanized automation of hose repairing, the feeding detection and repairing are carried out together, the hose repairing efficiency is greatly improved, the required cost is reduced, and the hose repairing becomes simple and easy.)

1. The utility model provides an equipment that hose breakage department detected and repaired which characterized in that: the hose feeding device comprises a main body, wherein a power cavity is arranged in the main body, a motor is fixedly arranged in the power cavity, a motor shaft is rotatably arranged on the motor, a first bevel gear is fixedly arranged on the motor shaft, an auxiliary power cavity is arranged in the main body, a tube inlet cavity is arranged in the main body, a first rotating shaft extending into the power cavity is rotatably arranged in the auxiliary power cavity, a second bevel gear is fixedly arranged at one end of the first rotating shaft, which is positioned in the power cavity, and is meshed with the first bevel gear, a third bevel gear is fixedly arranged at one end of the first rotating shaft, which is positioned in the tube inlet cavity, a second rotating shaft is rotatably arranged in the tube inlet cavity, a fourth bevel gear is fixedly arranged at the upper end of the second rotating shaft and is meshed with the third bevel gear, a tube inlet shaft is fixedly arranged on the second rotating shaft, and a hose inlet channel is arranged in the middle of the tube inlet shaft, a fifth bevel gear is fixedly arranged at one end of the first rotating shaft, which is positioned in the auxiliary power cavity, a pipe outlet cavity is arranged in the main body, a fan power cavity is arranged in the main body, a third rotating shaft which extends into the auxiliary power cavity and the fan power cavity is rotatably arranged in the pipe outlet cavity, a sixth bevel gear is fixedly arranged at one end of the third rotating shaft, which is positioned in the auxiliary power cavity, the sixth bevel gear is meshed with the fifth bevel gear, a pipe outlet shaft is fixedly arranged at one section of the third rotating shaft, which is positioned in the pipe outlet cavity, a pipe outlet is arranged at the middle of the pipe outlet shaft in the pipe outlet cavity, a seventh bevel gear is fixedly arranged at one end of the third rotating shaft, which is positioned in the fan power cavity, a fourth rotating shaft is rotatably arranged in the fan power cavity, an eighth bevel gear is fixedly arranged at the left end of the fourth rotating shaft, and the seventh, a ninth bevel gear is fixedly arranged on the fourth rotating shaft, a drying box is arranged in the main body, a fifth rotating shaft extending into the power cavity of the fan is rotatably arranged in the drying box, a tenth bevel gear is fixedly arranged at the lower end of the fifth rotating shaft, the tenth bevel gear is meshed with the fifth rotating shaft, a fan is fixedly arranged at one end of the fifth rotating shaft positioned in the drying box, a heater is fixedly arranged in the drying box, a filter plate is fixedly arranged in the drying box, a working cavity is fixedly arranged in the main body, a pressing plate adjusting cavity is fixedly arranged on the working cavity, bilaterally symmetrical limiting blocks are fixedly arranged in the pressing plate adjusting cavity, a first spring is fixedly connected at the lower end of the limiting block, a pressing plate is fixedly arranged at the lower end of the first spring, a detection cavity is arranged in the working cavity, an air pump is arranged in the detection cavity, and a first vent is arranged on the air, the detection cavity is internally and fixedly provided with bilaterally symmetrical adjusting cavities, the adjusting cavities are internally and fixedly provided with second springs, the lower ends of the second springs are fixedly provided with first sliders, the right sides of the first sliders are fixedly connected with second sliders, the second sliders are internally and fixedly provided with displacement sensors, the lower ends of the second sliders are fixedly connected with connecting rods, the lower sides of the connecting rods are fixedly connected with detectors, the working cavity is internally provided with a repair cavity, one section of the pressing plate, which is positioned at the lower side of the repair cavity, is fixedly connected with a second connecting rod, the left side of the second connecting rod is fixedly connected with a repair liquid storage box, the repair liquid storage box is fixedly provided with an electric push rod, the electric push rod is fixedly provided with a push block, the repair liquid storage box is fixedly provided with a repair liquid inlet, the lower side of the repair liquid storage box is fixedly connected with a, the lower end of the third connecting rod is fixedly connected with a repairing device.

2. The apparatus for detecting and repairing a hose breakage of claim 1, wherein: the pressure strip is provided with a connecting rod and a detector channel, the connecting rod is a channel extending out of the repairing device, and the detector channel is a channel extending out of the detector.

3. The apparatus for detecting and repairing a hose breakage of claim 1, wherein: the utility model discloses a hose drying device, including the inlet tube chamber, stoving case and outlet tube intracavity, the stoving case with all be equipped with passageway hose incasement passageway between the working chamber, hose incasement passageway internal fixation is equipped with the runner regulating box, the runner regulating box internal fixation is equipped with the third spring, third spring downside fixedly connected with sixth pivot, the cover has the runner in the sixth pivot for take place the friction with the passway when preventing the hose through the passageway and lead to hose damage or equipment to block up.

4. The apparatus for detecting and repairing a hose breakage of claim 1, wherein: and a displacement sensor is fixedly arranged in the second sliding block and used for recording the ascending displacement of the second sliding block, the larger the ascending amount of the second sliding block is, the larger the damage of the detected hose is, the working time of the repairing mechanism in the repairing cavity is increased, the working time is used for judging the size of the damage of the surface of the hose, and the clamping time of the repairing device is controlled.

5. The apparatus for detecting and repairing a hose breakage of claim 1, wherein: the structure of the mending device is the same as that of the detector, but the cavity of the mending device is a liquid cavity, and the cavity in the detector is a gas cavity for detecting and mending the hose.

Technical Field

The invention discloses a device for detecting and repairing a damaged part of a hose, and mainly relates to the technical field of pipeline repairing.

Background

The hose is one of the commonly used pipelines, compared with a hard pipeline, the hose has good extensibility and deformation and can be suitable for many occasions, when the hose is used, local damage or hole breakage is easy to occur when the hose is used, the using effect is poor, and when the damaged part of the hose is difficult to find by naked eyes due to the particularity of materials after the hose is damaged, the repairing is difficult.

Disclosure of Invention

The technical problem to be solved by the invention is to provide a device for detecting and repairing a damaged part of a hose, which overcomes the problems.

The invention is realized by the following technical scheme.

The equipment for detecting and repairing the damaged position of the hose comprises a main body, wherein a power cavity is arranged in the main body, a motor is fixedly arranged in the power cavity, a motor shaft is rotatably arranged on the motor, a first bevel gear is fixedly arranged on the motor shaft, an auxiliary power cavity is arranged in the main body, a hose inlet cavity is arranged in the main body, a first rotating shaft extending into the power cavity is rotatably arranged in the auxiliary power cavity, a second bevel gear is fixedly arranged at one end of the first rotating shaft, which is positioned in the power cavity, and is meshed with the first bevel gear, a third bevel gear is fixedly arranged at one end of the first rotating shaft, which is positioned in the hose inlet cavity, a second rotating shaft is rotatably arranged in the hose inlet cavity, a fourth bevel gear is fixedly arranged at the upper end of the second rotating shaft and is meshed with the third bevel gear, a hose inlet shaft is fixedly arranged on the second rotating shaft, a hose inlet channel is arranged in the hose inlet cavity and positioned in the middle of the hose inlet shaft, a fifth bevel gear is fixedly arranged at one end of the first rotating shaft positioned in the auxiliary power cavity, a hose outlet cavity is arranged in the main body, a fan power cavity is arranged in the main body, a third rotating shaft extending into the auxiliary power cavity and the fan power cavity is rotatably arranged in the hose outlet cavity, a sixth bevel gear is fixedly arranged at one end of the third rotating shaft positioned in the auxiliary power cavity and meshed with the fifth bevel gear, a hose outlet shaft is fixedly arranged at one section of the third rotating shaft positioned in the hose outlet cavity, a hose outlet is arranged at the middle of the hose outlet shaft in the hose outlet cavity, a seventh bevel gear is fixedly arranged at one end of the third rotating shaft positioned in the fan power cavity, and a fourth rotating shaft is rotatably arranged in the fan power cavity, an eighth bevel gear is fixedly arranged at the left end of the fourth rotating shaft, the seventh bevel gear is meshed with the eighth bevel gear, a ninth bevel gear is fixedly arranged on the fourth rotating shaft, a drying box is arranged in the main body, a fifth rotating shaft extending into the power cavity of the fan is rotatably arranged in the drying box, a tenth bevel gear is fixedly arranged at the lower end of the fifth rotating shaft, the tenth bevel gear is meshed with the fifth rotating shaft, a fan is fixedly arranged at one end of the fifth rotating shaft positioned in the drying box, a heater is fixedly arranged in the drying box, a filter plate is fixedly arranged in the drying box, a working cavity is fixedly arranged in the main body, a pressing plate adjusting cavity is fixedly arranged on the working cavity, bilaterally symmetrical limiting blocks are fixedly arranged in the pressing plate adjusting cavity, a first spring is fixedly connected at the lower end of the limiting blocks, and a pressing plate is fixedly arranged at the lower end of the first spring, a detection cavity is arranged in the working cavity, an air pump is arranged in the detection cavity, a first vent hole is arranged on the air pump, bilaterally symmetrical adjusting cavities are fixedly arranged in the detection cavity, a second spring is fixedly arranged in the adjusting cavity, a first slider is fixedly arranged at the lower end of the second spring, a second slider is fixedly connected to the right side of the first slider, a displacement sensor is fixedly arranged in the second slider, a connecting rod is fixedly connected to the lower end of the second slider, a detector is fixedly connected to the lower side of the connecting rod, a repairing cavity is arranged in the working cavity, a second connecting rod is fixedly connected to one section of the pressing plate, which is positioned at the lower side of the repairing cavity, a repairing liquid storage box is fixedly connected to the left side of the second connecting rod, an electric push rod is fixedly arranged on the repairing liquid storage box, a push block is fixedly arranged on the electric, the repair liquid bin is characterized in that a third connecting rod is fixedly connected to the lower side of the repair liquid storage bin, a repair liquid through-out port is fixedly arranged in the third connecting rod, and a repair device is fixedly connected to the lower end of the third connecting rod.

Furthermore, a connecting rod and a detector channel are arranged on the pressure plate, the connecting rod is a channel from which the repairing device extends out, and the detector channel is a channel from which the detector extends out.

Further, advance the lumen with between the working chamber, between stoving case and the exit tube intracavity, the stoving case with all be equipped with passageway hose incasement passageway between the working chamber, hose incasement passageway internal fixation is equipped with the runner regulating box, runner regulating box internal fixation is equipped with the third spring, third spring downside fixedly connected with sixth pivot, the cover has the runner in the sixth pivot for it leads to hose damage or equipment to block up to rub to take place with the passway when preventing the hose through the passageway.

Furthermore, a displacement sensor is fixedly arranged in the second slider and used for recording the ascending displacement of the second slider, the larger the ascending amount of the second slider is, the larger the damage of the detected hose is, the longer the working time of the repairing mechanism in the repairing cavity is, the working time is increased, the size of the damage of the surface of the hose is judged, and the clamping time of the repairing device is controlled.

Further, the structure of the mending device is the same as that of the detector, but the cavity of the mending device is a liquid cavity, and the cavity in the detector is a gas cavity for detecting and mending the hose.

The invention has the beneficial effects that: the automatic hose repairing device can lead the hose to be repaired to be continuously led into the device through the automatic pipeline conveying device, so that the detection and repair efficiency is improved, the automatic detection of the damage of the conveyed hose is realized through the automatic detection device, the repair position and the required repair length are determined by judging the size of the damage, the automatic repair device is used for automatically repairing the damaged part of the pipeline, the repair position is quickly dried through the air drying box, the repair quality and efficiency are ensured, the mechanical automation of hose repair is realized, the feeding detection and repair are carried out together, the hose repair efficiency is greatly improved, the required cost is reduced, and the hose repair is simple and easy to implement.

Drawings

In order to more clearly illustrate the embodiments of the invention or the technical solutions in the prior art, the drawings used in the description of the embodiments or the prior art will be briefly described below, and it is obvious that the drawings in the following description are only some embodiments of the invention, and it is obvious for those skilled in the art that other drawings can be obtained based on these drawings without creative efforts.

The invention is further illustrated with reference to the following figures and examples.

Fig. 1 is a schematic view of the overall structure of the present invention.

Fig. 2 is an enlarged schematic view of the structure at a in fig. 1.

Fig. 3 is an enlarged schematic view of the structure at B in fig. 1.

Fig. 4 is a schematic view of the structure C-C in fig. 3.

Detailed Description

The invention will now be described in detail with reference to fig. 1-4, wherein for ease of description the orientations described hereinafter are now defined as follows: the up, down, left, right, and front-back directions described below correspond to the up, down, left, right, and front-back directions in the projection relationship of fig. 1 itself.

The device for detecting and repairing the damaged portion of the hose described with reference to fig. 1-4 comprises a main body 81, a power cavity 19 is arranged in the main body 81, a motor 11 is fixedly arranged in the power cavity 19, a motor shaft 12 is rotatably arranged on the motor 11, a first bevel gear 13 is fixedly arranged on the motor shaft 12, an auxiliary power cavity 82 is arranged in the main body 81, a hose inlet cavity 20 is arranged in the main body 81, a first rotating shaft 15 extending into the power cavity 19 is rotatably arranged in the auxiliary power cavity 82, a second bevel gear 14 is fixedly arranged at one end of the first rotating shaft 15 located in the power cavity 19, the second bevel gear 14 is engaged with the first bevel gear 13, a third bevel gear 16 is fixedly arranged at one end of the first rotating shaft 15 located in the hose inlet cavity 20, and a second rotating shaft 21 is rotatably arranged in the hose inlet cavity 20, a fourth bevel gear 17 is fixedly arranged at the upper end of the second rotating shaft 21, the fourth bevel gear 17 is engaged with the third bevel gear 16, a tube inlet shaft 22 is fixedly arranged on the second rotating shaft 21, a hose inlet channel 23 is arranged in the tube inlet cavity 20 at the middle of the tube inlet shaft 22, a fifth bevel gear 24 is fixedly arranged at one end of the first rotating shaft 15 positioned in the auxiliary power cavity 82, a tube outlet cavity 31 is arranged in the main body 81, a fan power cavity 83 is arranged in the main body 81, a third rotating shaft 26 extending into the auxiliary power cavity 82 and the fan power cavity 83 is rotatably arranged in the tube outlet cavity 31, a sixth bevel gear 25 is fixedly arranged at one end of the auxiliary power cavity 82 of the third rotating shaft 26, the sixth bevel gear 25 is engaged with the fifth bevel gear 24, and a tube outlet shaft 27 is fixedly arranged at one section of the third rotating shaft 26 positioned in the tube outlet cavity 31, an outlet 28 is arranged in the middle of the outlet shaft 27 in the outlet chamber 31, a seventh bevel gear 32 is fixedly arranged at one end of the third rotating shaft 26 in the fan power chamber 83, a fourth rotating shaft 34 is rotatably arranged in the fan power chamber 83, an eighth bevel gear 33 is fixedly arranged at the left end of the fourth rotating shaft 34, the seventh bevel gear 32 is engaged with the eighth bevel gear 33, a ninth bevel gear 35 is fixedly arranged on the fourth rotating shaft 34, a drying box 84 is arranged in the main body 81, a fifth rotating shaft 37 extending into the fan power chamber 83 is rotatably arranged in the drying box 84, a tenth bevel gear 36 is fixedly arranged at the lower end of the fifth rotating shaft 37, the tenth bevel gear 36 is engaged with the fifth rotating shaft 37, a fan 38 is fixedly arranged at one end of the fifth rotating shaft 37 in the drying box 84, and a heater 39 is fixedly arranged in the drying box 84, the drying box 84 is internally and fixedly provided with a filter plate 40, the main body 81 is internally and fixedly provided with a working chamber 45, the working chamber 45 is fixedly provided with a pressure plate adjusting chamber 86, the pressure plate adjusting chamber 86 is internally and fixedly provided with bilaterally symmetrical limiting blocks 51, the lower ends of the limiting blocks 51 are fixedly connected with a first spring 52, the lower end of the first spring 52 is fixedly provided with a pressure plate 77, the working chamber 45 is internally and fixedly provided with a detection chamber 71, the detection chamber 71 is internally and fixedly provided with an air pump 68, the air pump 68 is provided with a first vent 72, the detection chamber 71 is internally and fixedly provided with bilaterally symmetrical adjusting chambers 69, the adjusting chambers 69 are internally and fixedly provided with a second spring 70, the lower end of the second spring 70 is fixedly provided with a first slide block 73, the right side of the first slide block 73 is fixedly connected with a second slide block 74, the second slide block 74 is internally and fixedly provided with a displacement sensor, connecting rod 87 downside fixedly connected with detector 76, be equipped with in the working chamber 45 and repair chamber 85, pressure strip 77 is located repair chamber 85 downside a section and go up fixedly connected with second connecting rod 65, second connecting rod 65 left side fixedly connected with repair liquid bin 46, fix on repair liquid bin 46 and be equipped with electric putter 47, electric putter 47 is gone up to fix and is equipped with ejector pad 49, fix being equipped with on repair liquid bin 46 and repair liquid inlet port 50, repair liquid bin 46 downside fixedly connected with third connecting rod 60, third connecting rod 60 internal fixation is equipped with repair liquid logical export 61, third connecting rod 60 lower extreme fixedly connected with repairer 78.

Advantageously, the pressing plate 77 is provided with a connecting rod 87 and a detector channel 88, the connecting rod 87 is a channel through which the mending device 78 extends, and the detector channel 88 is a channel through which the detector 76 extends.

Beneficially, a hose in-box channel 29 is disposed between the inlet chamber 20 and the working chamber 45, between the drying box 84 and the outlet chamber 31, and a hose in-box channel 29 is disposed between the drying box 84 and the working chamber 45, a wheel adjusting box 41 is fixedly disposed in the hose in-box channel 29, a third spring 43 is fixedly disposed in the wheel adjusting box 41, a sixth rotating shaft 42 is fixedly connected to the lower side of the third spring 43, and a wheel 44 is sleeved on the sixth rotating shaft 42 for preventing the hose from being damaged or blocked due to friction with a passage port when the hose passes through the channel.

Advantageously, a displacement sensor 80 is fixedly arranged in the second slider 74, the displacement sensor 80 is used for recording the ascending displacement of the second slider 74, the larger the ascending displacement of the second slider 74 is, the larger the detected damage of the hose is, the longer the working time of the repairing mechanism in the repairing cavity 85 is, and the working time is used for judging the size of the damage of the surface of the hose and controlling the clamping time of the repairing device 78.

Advantageously, the prosthesis 78 is of the same construction as the detector 76, but the chamber 79 of the prosthesis 78 is a liquid chamber and the chamber 79 in the detector 76 is a gas chamber for detecting and repairing hoses.

Sequence of mechanical actions of the whole device:

1. in an initial state, the motor 11 is turned off, the electric push rod 47 is turned off, the hose repair liquid is introduced into the detector 76 through the repair liquid inlet 50, the hose is introduced into the device through the hose inlet channel 23 and is discharged from the tube outlet 28, at this time, the air pump 68 is started, the detection cavity 71 is inflated through the first air vent 72, so that the air pressure in the detection cavity 71 is increased, the upper side second slider 74 moves downwards, the lower side second slider 74 moves upwards, the upper side second slider 74 moves downwards to drive the upper side detector 76 to move downwards to be abutted tightly, the lower side second slider 74 moves upwards to drive the lower side detector 76 to move upwards, and the air pump 68 is turned off after being abutted against the hose.

2. The motor 11 is started, the motor shaft 12 rotates to drive the first bevel gear 13 to rotate, the first bevel gear 13 rotates to drive the second bevel gear 14 to rotate, the second bevel gear 14 rotates to drive the first rotating shaft 15 to rotate, the first rotating shaft 15 rotates to drive the third bevel gear 16 to rotate, the third bevel gear 16 rotates to drive the fourth bevel gear 17 to rotate, the fourth bevel gear 17 rotates to drive the second rotating shaft 21 to rotate, the second rotating shaft 21 rotates to drive the incoming pipe shaft 22 to rotate, meanwhile, the first rotating shaft 15 rotates to drive the fifth bevel gear 24 to rotate, the fifth bevel gear 24 rotates to drive the sixth bevel gear 25 to rotate, the sixth bevel gear 25 rotates to drive the third rotating shaft 26 to rotate, the third rotating shaft 26 rotates to drive the outgoing pipe shaft 27 to rotate, and the incoming pipe shaft 22 and the outgoing pipe 27 rotate to drive the hose.

3. At this time, if the hose has a damaged portion passing through the detector 76, the gas in the detection cavities 71 on the two sides of the upper side is omitted to the damaged portion through the displacement sensor 80, so that the air pressure in the detection cavities 71 is reduced, at this time, the second slider 74 is displaced by a distance under the action of the second spring 70, the displacement is determined by the size of the damaged portion, at this time, the displacement sensor 80 collects data and controls the electric push rod 47 to start, the electric push rod 47 starts to introduce the repair liquid in the repair liquid storage tank 46 into the cavity 79 through the push block 49, and the repair liquid is discharged onto the hose through the displacement sensor 80, and the time for the displacement sensor 80 to discharge the repair liquid is determined by the displacement of the second slider 74 collected by the displacement sensor 80.

4. Meanwhile, the heater 39 is started, the first rotating shaft 15 rotates to drive the fifth bevel gear 24 to rotate, the fifth bevel gear 24 rotates to drive the sixth bevel gear 25 to rotate, the sixth bevel gear 25 rotates to drive the third rotating shaft 26 to rotate, the third rotating shaft 26 rotates to drive the seventh bevel gear 32 to rotate, the seventh bevel gear 32 rotates to drive the eighth bevel gear 33 to rotate, the eighth bevel gear 33 rotates to drive the fourth rotating shaft 34 to rotate, the fourth rotating shaft 34 rotates to drive the ninth bevel gear 35 to rotate, the ninth bevel gear 35 rotates to drive the tenth bevel gear 36 to rotate, the tenth bevel gear 36 rotates to drive the fifth rotating shaft 37 to rotate, the fifth rotating shaft 37 rotates to drive the fan 38 to rotate, the fan 38 rotates to blow out heat generated by the heater 39 upwards, and when the repaired hose enters, the repaired hose is dried.

The above embodiments are merely illustrative of the technical ideas and features of the present invention, and the purpose thereof is to enable those skilled in the art to understand the contents of the present invention and implement the present invention, and not to limit the protection scope of the present invention. All equivalent changes and modifications made according to the spirit of the present invention should be covered within the protection scope of the present invention.