阅读说明：本技术 一种肌醇和副产物的分离方法 (Method for separating inositol and by-products ) 是由 朱理平 陈科才 何报春 马兆宁 于 2020-11-30 设计创作，主要内容包括：本发明涉及肌醇生产技术领域,尤其涉及一种肌醇和副产物的分离方法,该分离方法是指将玉米浸泡水经过树脂柱吸附、洗脱液解析、浓缩处理后得到的植酸钾溶液或植酸钠溶液为原料,经过水解、过滤操作后收集的滤液经过模拟色谱移动床进行分离。该分离方法可以快速、有效的将肌醇和副产物进行有效分离,操作简单方便。(The invention relates to the technical field of inositol production, in particular to a method for separating inositol from byproducts, which is characterized in that potassium phytate solution or sodium phytate solution obtained by subjecting corn soaking water to resin column adsorption, eluent analysis and concentration treatment is taken as a raw material, and filtrate collected after hydrolysis and filtration is separated by a simulated chromatographic moving bed. The separation method can quickly and effectively separate the inositol and the by-products, and is simple and convenient to operate.)

1. A process for the separation of inositol and byproducts characterized by: the separation method is that potassium phytate solution or sodium phytate solution obtained after corn soaking water is subjected to resin column adsorption, eluent analysis and concentration treatment is used as a raw material, and filtrate collected after hydrolysis and filtration is separated by a simulated chromatographic moving bed.

2. A process for the separation of inositol and byproducts according to claim 1, wherein: when the simulated chromatographic moving bed is used for separation, the filler of the chromatographic column in the moving bed is gel type strong acid cation exchange resin, the mobile phase is deionized water, the mobile phase operates at the flow rate of 120-140L/h for 2-4 periods to reach balance, the feed liquid and the mobile phase continuously enter the simulated moving bed, the operation lasts for 4-6 periods to reach balance, and inositol solution and salt solution are respectively collected.

3. A process for the separation of inositol and byproducts according to claim 1, wherein: the separation conditions when the simulated chromatography moving bed is adopted for separation are as follows: the temperature is 30-60 ℃, the pressure is 0-0.4MPa, the valve switching time is 10min, the flow rate of the feed liquid is 30-60L/h, and the flow rate of the mobile phase is 180L/h.

4. A process for the separation of inositol and byproducts according to claim 1, wherein: when the potassium phytate solution is used as a raw material, the eluent is 9-12 wt% of potassium chloride solution.

5. A process for the separation of inositol and byproducts according to claim 1, wherein: when a potassium phytate solution is used as a raw material, the eluent is hydrochloric acid or a mixed solution prepared from hydrochloric acid and potassium chloride, potassium hydroxide is added into an analytic solution collected after the elution is carried out by adopting the mixed solution prepared from hydrochloric acid or hydrochloric acid and potassium chloride for neutralization, and the pH value is adjusted to 4.0-4.6.

6. A process according to claim 5, wherein said separation step comprises the steps of: when hydrochloric acid is adopted for elution, the mass concentration of the hydrochloric acid is 5-5.5%.

7. A process according to claim 5, wherein said separation step comprises the steps of: when the elution is carried out by adopting the eluent prepared from hydrochloric acid and potassium chloride, the mass concentration of the hydrochloric acid is 2-3%, and the concentration of the potassium chloride in the eluent is 5-6 wt%.

8. A process for the separation of inositol and byproducts according to claim 1, wherein: when sodium phytate solution is used as raw material, the eluent is 9-12 wt% sodium chloride solution.

9. A process for the separation of inositol and byproducts according to claim 1, wherein: heating and concentrating the collected inositol solution, adding a decolorizing agent, stirring, filtering, heating the collected filtrate, cooling, leaching and drying the collected filter cake after filtering to obtain an inositol product; and heating and concentrating the collected salt solution, adding methanol, cooling, pulping, filtering, and drying the collected filter cake to obtain a byproduct.

Technical Field

The invention relates to the technical field of inositol production, in particular to a method for separating inositol and byproducts.

Background

The prior production process for preparing inositol comprises the steps of enabling corn soaking water to pass through a weakly alkaline resin column, desorbing phytic acid adsorbed on resin by using hydrochloric acid to obtain a mixture of the phytic acid and excessive hydrochloric acid, neutralizing the mixture by using water slurry prepared by calcium oxide, filtering to remove most calcium chloride to obtain a phytin calcium filter cake, adding water into the filter cake to prepare water slurry, hydrolyzing and filtering at the temperature of 180 ℃ at 150 ℃ to obtain a calcium phosphate filter cake and inositol filtrate, washing the filter cake with water, combining the collected filtrate and the inositol filtrate, and concentrating, crystallizing and filtering to obtain an inositol product and a calcium phosphate byproduct; however, the calcium phosphate byproduct obtained by the existing production process is powdery, dust is easily generated in the treatment process, the environment is polluted, and the selling price is low. The prior art is improved to obtain a potassium phytate or sodium phytate solution, and a mixed solution of inositol and potassium dihydrogen phosphate or inositol and sodium dihydrogen phosphate can be obtained through hydrolysis, but how to rapidly and effectively separate inositol and byproducts is a technical problem which needs to be solved urgently.

Disclosure of Invention

The technical problem to be solved by the invention is as follows: aiming at the defects in the prior art, the method for separating the inositol and the by-product is provided, the inositol and the by-product can be quickly and effectively separated, and the operation is simple and convenient.

In order to solve the technical problems, the technical scheme of the invention is as follows:

a method for separating inositol from by-products includes such steps as adsorbing the corn immersion water by resin column, eluting the eluent, concentrating to obtain potassium phytate solution or sodium phytate solution, hydrolyzing, filtering, and separating the filtrate by analog chromatographic moving bed.

As an improved technical scheme, when the simulated chromatography moving bed is used for separation, the filler of a chromatographic column in the moving bed is gel-type strong-acid cation exchange resin, a mobile phase is deionized water, the mobile phase operates at the flow rate of 120-140L/h for 2-4 periods to reach balance, a feed liquid and the mobile phase continuously enter the simulated moving bed, the operation lasts for 4-6 periods to reach balance, and inositol solution and salt solution are respectively collected.

As an improved technical scheme, the separation conditions when the simulated chromatographic moving bed is adopted for separation are as follows: the temperature is 30-60 ℃, the pressure is 0-0.4MPa, the valve switching time is 10min, the flow rate of the feed liquid is 30-60L/h, and the flow rate of the mobile phase is 180L/h.

As an improved technical scheme, when a potassium phytate solution is taken as a raw material, the eluent is a 9-12 wt% potassium chloride solution.

As an improved technical scheme, when a potassium phytate solution is used as a raw material, the eluent is hydrochloric acid or a mixed solution prepared from hydrochloric acid and potassium chloride, potassium hydroxide is added into an analytic solution collected after the elution is carried out by adopting the mixed solution prepared from hydrochloric acid or hydrochloric acid and potassium chloride for neutralization, and the pH value is adjusted to 4.0-4.6.

As a preferable technical scheme, when the potassium phytate solution is used as a raw material, the mass concentration of the hydrochloric acid is 5-5.5%.

As a preferable technical scheme, when the elution is carried out by adopting the eluent prepared from hydrochloric acid and potassium chloride, the mass concentration of the hydrochloric acid is 2-3%, and the concentration of the potassium chloride in the eluent is 5-6 wt%.

As an improved technical scheme, when sodium phytate solution is used as a raw material, the eluent is 9-12 wt% of sodium chloride solution.

Heating and concentrating the collected inositol solution, adding a decolorizing agent, stirring, filtering, heating the collected filtrate, cooling, leaching and drying the filtered filter cake to obtain an inositol product; and heating and concentrating the collected salt solution, adding methanol, cooling, pulping, filtering, and drying the collected filter cake to obtain a byproduct.

After the technical scheme is adopted, the invention has the beneficial effects that:

the method comprises the steps of taking a potassium phytate solution obtained after corn soaking water is subjected to resin column adsorption, eluent analysis and concentration treatment as a raw material, separating filtrate (mixed liquid of inositol and potassium dihydrogen phosphate) collected after hydrolysis and filtration operations by using a simulated chromatographic moving bed, wherein a filler of the chromatographic column in the moving bed is gel-type strong-acid cation exchange resin, a mobile phase is deionized water, the mobile phase runs at a flow rate of 120-140L/h for 2-4 periods to reach balance, a feed liquid and the mobile phase continuously enter the simulated moving bed, the balance is reached after 4-6 periods of running, and an inositol solution and a salt solution are respectively collected. The separation conditions were: the temperature is 30-60 ℃, the pressure is 0-0.4MPa, the valve switching time is 10min, the flow rate of the feed liquid is 30-60L/h, and the flow rate of the mobile phase is 180L/h. The inositol and the byproducts are separated by adopting the separation method, the process is simple, the production is continuous, the stability is high, and the production efficiency is improved.

Detailed Description

In order to make the objects, technical solutions and advantages of the present invention more apparent, the present invention is further described in detail with reference to the following examples. It should be understood that the specific embodiments described herein are merely illustrative of the invention and are not intended to limit the invention.

Example 1

A process for preparing inositol and potassium dihydrogen phosphate comprises the following steps:

(1) adsorption treatment: taking 60L of supernatant after the sedimentation of the corn soaking water, feeding the supernatant into an anion exchange column with 4L of resin filler (the filler in the exchange column is gel type weak-alkaline acrylic resin ZG312) in a countercurrent way at the flow rate of 1.5BV/h, and then washing the column by using tap water;

(2) desorption treatment: potassium chloride solution with the mass concentration of 10 wt% enters an anion exchange column at the flow rate of 0.5BV/h for elution, and 8L desorption solution is collected;

(3) and (3) filtering treatment: filtering the desorption solution in the step (2) by adopting a nanofiltration membrane with the molecular weight cutoff of 800-;

(4) hydrolysis treatment: transferring the trapped liquid in the step (3) into a pressure kettle, hydrolyzing for 10.5h under the condition of 150-;

(5) chromatographic simulated moving bed separation: when the simulated chromatographic moving bed (the moving bed comprises six chromatographic columns which are connected in series end to end in sequence and are divided into four zones, one column in a Z1 zone, two columns in a Z2 zone, two columns in a Z3 zone and one column in a Z4 zone) is adopted for separation, the filler of the chromatographic columns in the moving bed is gel-type strong-acid cation exchange resin, a mobile phase is deionized water, the mobile phase runs at the flow rate of 120-140L/h for 2-4 periods to reach balance, then the feed liquid and the mobile phase continuously enter the simulated moving bed, and are continuously discharged at the same time, the inositol solution and the salt solution are respectively collected after running for 4-6 periods to reach balance. The separation conditions were: the temperature is 30-60 ℃, the pressure is 0-0.4MPa, the valve switching time is 10min, the flow rate of the feed liquid is 30-60L/h, and the flow rate of the mobile phase is 180L/h.

(6) Refining: heating and concentrating the collected inositol solution until the solid content is 50%, keeping the temperature to 95-100 ℃, adding medical active carbon with the material content of 2%, keeping the temperature, stirring and decoloring for 0.5 hour, keeping the temperature, filtering, and filtering off the active carbon. And (3) raising the temperature of the filtrate to 100 ℃ for full dissolution, then cooling to 28-32 ℃ for filtration, compacting the filter cake, filtering without water drops, leaching the filter cake with a small amount of normal temperature water, and drying to obtain the inositol product. And heating and concentrating the collected salt solution, adding 93 wt% of methanol, cooling and pulping, filtering after a large amount of crystals are separated out, and drying the collected filter cake to obtain a potassium dihydrogen phosphate product.

Example 2

A process for preparing inositol and potassium dihydrogen phosphate comprises the following steps:

(1) adsorption treatment: taking supernatant after the sedimentation of the corn soaking water, feeding the supernatant into an anion exchange column (the filler in the exchange column is gel type weak-alkaline acrylic resin ZG312) in a countercurrent manner according to the flow of 1.5BV/h for phytic acid adsorption, and washing the resin column by using tap water;

(2) desorption treatment: eluting the anion exchange column with eluent prepared from 2.5 wt% hydrochloric acid and potassium chloride (the concentration of potassium chloride in the eluent is 5.5 wt%) at a flow rate of 0.5BV/h, and collecting the eluent;

(3) concentration treatment: collecting the analysis solution in the step (2), concentrating by a nanofiltration membrane with the molecular weight cutoff of 500-;

(4) neutralization and hydrolysis treatment: adding potassium hydroxide into the trapped fluid in the step (3), adjusting the pH value to 4.3, stirring and mixing, transferring into a hydrolysis kettle, hydrolyzing at the temperature of 150 ℃ and 180 ℃ for 10.5h, filtering, and collecting filtrate;

(5) chromatographic simulated moving bed separation: when the simulated chromatographic moving bed is used for separation, the filler of a chromatographic column in the moving bed is gel-type strong-acid cation exchange resin, the mobile phase is deionized water, the mobile phase operates at the flow rate of 120-140L/h for 2-4 periods to reach balance, the feed liquid and the mobile phase continuously enter the simulated moving bed, the continuous discharging is simultaneously carried out, the balance is reached after 4-6 periods of operation, and inositol solution and salt solution are respectively collected. The separation conditions were: the temperature is 30-60 ℃, the pressure is 0-0.4MPa, the valve switching time is 10min, the flow rate of the feed liquid is 30-60L/h, and the flow rate of the mobile phase is 180L/h.

(6) Refining: heating and concentrating the collected inositol solution until the solid content is 50%, keeping the temperature to 95-100 ℃, adding medical active carbon with the material content of 2%, keeping the temperature, stirring and decoloring for 0.5 hour, keeping the temperature, filtering, and filtering off the active carbon. And raising the temperature of the collected filtrate to 100 ℃ for complete dissolution, cooling to 28-32 ℃ for filtration, compacting the filter cake, filtering without water drops, leaching the filter cake with a small amount of normal temperature water, and drying to obtain the inositol product. And heating and concentrating the collected salt solution, adding 93 wt% of methanol, cooling and pulping, filtering after a large amount of crystals are separated out, and drying the collected filter cake to obtain a potassium dihydrogen phosphate product.

Example 3

A process for preparing inositol and potassium dihydrogen phosphate comprises the following steps:

(1) adsorption treatment: taking supernatant after the sedimentation of the corn soaking water, feeding the supernatant into an anion exchange column (the filler in the exchange column is gel type weak-alkaline acrylic resin ZG312) in a countercurrent manner according to the flow of 1.5BV/h for phytic acid adsorption, and washing the resin column by using tap water;

(2) desorption treatment: eluting the anion exchange column by using 5 wt% hydrochloric acid according to the flow rate of 0.5BV/h, and collecting an analytic solution;

(3) concentration treatment: collecting the analysis solution in the step (2), concentrating by a nanofiltration membrane with the molecular weight cutoff of 500-;

(4) neutralization and hydrolysis treatment: adding potassium hydroxide into the trapped fluid in the step (3), adjusting the pH value to 4.3, stirring and mixing, transferring into a hydrolysis kettle, hydrolyzing at the temperature of 150 ℃ and 180 ℃ for 10.5h, filtering, and collecting filtrate;

(5) chromatographic simulated moving bed separation: when the simulated chromatographic moving bed is used for separation, the filler of a chromatographic column in the moving bed is gel-type strong-acid cation exchange resin, the mobile phase is deionized water, the mobile phase operates at the flow rate of 120-140L/h for 2-4 periods to reach balance, the feed liquid and the mobile phase continuously enter the simulated moving bed, the continuous discharging is simultaneously carried out, the balance is reached after 4-6 periods of operation, and inositol solution and salt solution are respectively collected. The separation conditions were: the temperature is 30-60 ℃, the pressure is 0-0.4MPa, the valve switching time is 10min, the flow rate of the feed liquid is 30-60L/h, and the flow rate of the mobile phase is 180L/h.

(6) Refining: heating and concentrating the collected inositol solution until the solid content is 50%, keeping the temperature of the materials to 95-100 ℃, adding medical active carbon with the material content of 2%, keeping the temperature, stirring and decoloring for 0.5 hour, keeping the temperature, filtering, and filtering off the active carbon. And raising the temperature of the collected filtrate to 100 ℃ for complete dissolution, cooling to 28-32 ℃ for filtration, compacting the filter cake, filtering without water drops, leaching the filter cake with a small amount of normal temperature water, and drying to obtain the inositol product. And heating and concentrating the collected salt solution, adding 93 wt% of methanol, cooling and pulping, filtering after a large amount of crystals are separated out, and drying the collected filter cake to obtain a potassium dihydrogen phosphate product.

Example 4

A process for the preparation of inositol and sodium dihydrogen phosphate, comprising the steps of:

(1) adsorption treatment: taking 60L of supernatant after the sedimentation of the corn soaking water, feeding the supernatant into an anion exchange column with 4L of resin filler (the filler in the exchange column is gel type weak-alkaline acrylic resin ZG312) in a countercurrent way at the flow rate of 1.5BV/h, and then washing the column by using tap water;

(2) desorption treatment: sodium chloride solution with the mass concentration of 10 wt% enters an anion exchange column at the flow rate of 0.5BV/h for elution, and 8L desorption solution is collected;

(3) and (3) filtering treatment: filtering the desorption solution in the step (2) by adopting a nanofiltration membrane with the molecular weight cutoff of 800-;

(4) hydrolysis treatment: transferring the trapped liquid in the step (3) into a pressure kettle, hydrolyzing for 10.5h under the condition of 150-;

(5) chromatographic simulated moving bed separation: when the simulated chromatographic moving bed (the moving bed comprises six chromatographic columns which are connected in series end to end in sequence and are divided into four zones, one column in a Z1 zone, two columns in a Z2 zone, two columns in a Z3 zone and one column in a Z4 zone) is adopted for separation, the filler of the chromatographic columns in the moving bed is gel-type strong-acid cation exchange resin, a mobile phase is deionized water, the mobile phase runs at the flow rate of 120-140L/h for 2-4 periods to reach balance, then the feed liquid and the mobile phase continuously enter the simulated moving bed, and are continuously discharged at the same time, the inositol solution and the salt solution are respectively collected after running for 4-6 periods to reach balance. The separation conditions were: the temperature is 30-60 ℃, the pressure is 0-0.4MPa, the valve switching time is 10min, the flow rate of the feed liquid is 30-60L/h, and the flow rate of the mobile phase is 180L/h.

(6) Refining: heating and concentrating the collected inositol solution until the solid content is 50%, keeping the temperature to 95-100 ℃, adding medical active carbon with the material content of 2%, keeping the temperature, stirring and decoloring for 0.5 hour, keeping the temperature, filtering, and filtering off the active carbon. And (3) raising the temperature of the filtrate to 100 ℃ for full dissolution, then cooling to 28-32 ℃ for filtration, compacting the filter cake, filtering without water drops, leaching the filter cake with a small amount of normal temperature water, and drying to obtain the inositol product. And heating and concentrating the collected salt solution, adding 93 wt% of methanol, cooling and pulping, filtering after a large amount of crystals are separated out, and drying the collected filter cake to obtain a byproduct, namely a sodium dihydrogen phosphate product. The yield of inositol under the process method is 94.1 percent, the purity of inositol is 99.94 percent, and the yield of sodium dihydrogen phosphate products is 97.4 percent.

In order to better prove that the separation of the invention has better separation effect, a plurality of comparative examples are given, and the specific separation effect is shown in table 1.

Comparative example 1

The operation differs from that of example 1: the separation conditions of the step (5) are as follows: the flow rate of the mobile phase was 200L/h. The rest of the operations are the same.

Comparative example 2

The operation differs from that of example 1: the separation conditions of the step (5) are as follows: the flow rate of the feed liquid is 80L/h. The rest of the operations are the same.

TABLE 1

As can be seen from the data in Table 1, the yield of inositol and potassium dihydrogen phosphate products obtained by the separation method of the present invention was higher than that of comparative examples 1 and 2, and although the yield of inositol and potassium dihydrogen phosphate in comparative example 1 was slightly higher than that in examples 1 to 3, the amount of water used was increased and the yield was not significantly increased.

The above description is only for the purpose of illustrating the preferred embodiments of the present invention and is not to be construed as limiting the invention, and any modifications, equivalents and improvements made within the spirit and principle of the present invention are intended to be included within the scope of the present invention.