阅读说明：本技术 陶瓷酒瓶自动化生产线倒浆装置 (Ceramic wine bottle automatic production line slurry pouring device ) 是由 刘淑慧 陈万林 张飞武 于 2020-08-22 设计创作，主要内容包括：本发明公开了一种陶瓷酒瓶自动化生产线倒浆装置,具体来说涉及一种制造陶瓷酒瓶工序中的倒浆装置。酒文化在我国底蕴深厚,然而,陶瓷酒瓶的生产至今都是人工将泥浆灌入模具内,然后再将模具内多余的泥浆倒出来,生产效率低下,劳动强度高。本发明将陶瓷酒瓶生产线输送轨道进行高底落差设计,通过设计安装的滚轮推柄和双扭簧装置协调动作,实现模具自动倒浆、回浆。解决陶瓷洒瓶生产效率低下,人工劳作强度高的问题,实现陶瓷酒瓶制造工序中的倒浆工序机械化操作。(The invention discloses a slurry pouring device for an automatic production line of a ceramic wine bottle, and particularly relates to a slurry pouring device in a process of manufacturing the ceramic wine bottle. Wine culture is profound in China, however, the production of ceramic wine bottles is that slurry is manually poured into a mold until now, and then redundant slurry in the mold is poured out, so that the production efficiency is low, and the labor intensity is high. According to the invention, the high-bottom fall design is carried out on the conveying track of the ceramic wine bottle production line, and the automatic pouring and returning of the mold are realized through the coordinated action of the roller push handle and the double torsion spring device. The problems of low production efficiency and high labor intensity of ceramic wine bottles are solved, and the mechanical operation of a pulp pouring process in the manufacturing process of ceramic wine bottles is realized.)

1. Pottery beverage bottle automation line pouring device includes: 1. the device comprises a mould pushing support, 2. a roller pushing handle, 3. an inner rail, 4. an outer rail, 5, a ceramic wine bottle mould, 6. a conveying line support, 7, a pulp receiving groove, 8. a pulp containing barrel, 9. a double torsion spring, 10. a hinge and 11. a mould hinge seat.

2. The pouring device for the automatic production line of ceramic wine bottles of claim 1, wherein the height difference of each section of the 3. inner rail and the 4. outer rail in the pouring process section on the production conveying line is designed to be 5, the distance from one side surface of the ceramic wine bottle mold to the C point when the roller pushes the handle is designed to be 3, and the inner rail is parallel to the 4. outer rail.

3. The pouring device for the automatic production line of ceramic wine bottles of claim 1, wherein the distance from the point C to the point D of the ceramic wine bottle mold during the pouring process of the 3. inner rail and the 4. outer rail on the production conveying line is 5, the 3. inner rail is low, and the 4. outer rail is high, forming a drop of 45 degrees.

4. The automatic production line pouring device for ceramic wine bottles of claim 1, wherein the maximum opening angle of the 9. double torsion spring under tension is 45 degrees, and the reverse opening limit of the 9. double torsion spring is 135 degrees.

Technical Field

The invention relates to the technical field of mechanical automation equipment, in particular to an automatic pouring device in a process of manufacturing a ceramic wine bottle.

Background

The wine culture is profound in the background of China and has a far history source. The exquisite appearance design of the ceramic wine bottle shows the unique cultural and individual charm of the ceramic wine bottle. However, the production process of ceramic wine bottles is relatively original today, and the production efficiency is low, the labor intensity is high, and the working environment is polluted because the slurry is manually poured into the gypsum mold and then the excess slurry in the mold is poured out. The invention realizes mechanical automation operation by adopting the original manual pulp pouring and pulp returning processes, replaces high-strength manual work, improves the production efficiency and simultaneously improves the working environment.

Disclosure of Invention

Aiming at the technical problems, the invention provides a method for realizing automatic pouring of a mould by the high-low limit design of a conveying track of a ceramic wine bottle production line and the coordinated action of a double-torsion spring device designed on a mould fixing seat,

in order to achieve the technical purpose, the technical scheme of the invention is realized as follows:

pottery beverage bottle automation line pouring device includes: 1. a mould pushing support, 2 a roller pushing handle, 3 an inner rail, 4 an outer rail, 5, a ceramic wine bottle mould, 6 a conveying line support, 7, a pulp receiving groove, 8 a pulp containing barrel, 9 a double torsion spring, 10 a hinge, 11 a mould hinge seat,

the mold pushing bracket 1 is arranged at the outer side of the ceramic wine bottle annular production line and is used for installing the roller pushing handle 2 and supporting the roller pushing handle 2, the ceramic wine bottle mold 5 is obliquely pushed by the roller pushing handle,

2, a roller push handle, 2, the roller push handle is arranged at the upper end part of 1, a push mould bracket, the direction of the roller faces to the surface provided with 11, an opening of a mould hinge seat, when the mould moves forwards on a production line, one side surface of the mould touches 2, the roller push handle is dragged by 3, an inner track and 4, an outer track in a falling, differential and rotating parallel action, 2, the roller push handle pushes the mould forwards to incline 45 degrees, namely, 11, the included angle between the mould hinge seat and the bottom plane of the mould is 45 degrees, in technical design, the maximum tension opening angle of the double torsion springs is 45 degrees, after exceeding 45 degrees, no tension exists, on the contrary, the double torsion springs are continuously opened towards 45 degrees artificially or mechanically, 9, the elasticity of the double torsion springs is rebounded instead,

the inner track 3 and the outer track 4 are chains for driving the mould to run on the production flowing water, the chains are driven by gears, the power of the driving gear is an electric speed reducing motor,

the ceramic wine bottle mould 5 is a model for producing ceramic wine bottles, a cavity is arranged in the model and is used for adsorbing and forming slurry into a ceramic wine bottle blank, the ceramic wine bottle mould 5 is fixedly arranged on the inner rail 3 and the outer rail 4 through the mould hinge seat 11, the ceramic wine bottle mould 5 is driven to move forwards by the operation of the inner rail 3 and the outer rail 4,

the 6-degree conveying line support is an iron support welded by right-angle-shaped, round square tubes and square steel, is used for supporting the 3-degree inner rail and the 4-degree outer rail to operate, and is used for installing a production line transmission device, such as the 3-degree inner rail, the 4-degree outer rail, a speed reducing motor, a mold pushing support, a slurry receiving groove and the like,

the 7 pulp receiving groove is a U-shaped annular groove made of 304 stainless steel, the two ends of the groove are tightly sealed, a pulp leaking nozzle is arranged at the bottom of the 20 cm position of the two ends of the pulp receiving groove for the smooth flow of the slurry in the 7 pulp receiving groove into the 8 pulp containing barrel,

the 9. double torsion springs are used for supporting the die to open and close a speed reducing buffer device, the 9. double torsion springs are arranged in the 10. hinge and are integrated with the hinge, the hinge on the hinge is respectively and firmly welded with the bottom surface of the die and the upper surface of the 11. hinge seat of the die, so that the die can be longitudinally inclined on a production line, the torque standard of the 9. double torsion springs is that the die can overcome the tension of the 9. double torsion springs and then compress the double torsion springs under the state that the die bears 5 degrees and the ceramic wine bottle die is in an included angle of 40 degrees, the bottom surfaces of the 5. ceramic wine bottle die are attached to the upper surface of the 11. hinge seat of the die, the die is parallel on a production line track, the maximum opening angle of the tension of the 9. double torsion springs is 45 degrees, the 9. double torsion springs do not bear 5 degrees and the gravity of the ceramic wine bottle die between 42 degrees and 45 degrees, when the 9. double torsion, 9. the reverse opening limit of the double torsion spring is 135 degrees, and in the node state, the 5 and ceramic wine bottle molds are subjected to 9 degrees of reverse tension without declining any more, see the attached figure 5 of the specification,

the 11-degree mould hinge seat is made of a steel plate with the thickness of 15mm, the surface area of the 11-degree mould hinge seat is as large as that of the 5-degree mould hinge seat and the bottom area of the ceramic wine bottle mould, the 11-degree mould hinge seat is arranged on the 3-degree inner rail and the 4-degree outer rail, the mould is arranged on the 11-degree mould hinge seat, the bottom surface of the mould is connected with the 11-degree mould hinge seat through a 10-degree hinge by a welding process, the 10-degree hinge supports the 5-degree mould hinge seat, the ceramic wine bottle mould is opened and closed with the 11-degree mould hinge seat,

when 5 ceramic wine bottle molds injected with slurry move forward to 1 position of a mold pushing support under the drive of 3 inner rails and 4 outer rails, one side of the 5 ceramic wine bottle molds is inclined to the inner side direction of a conveying line by 40 degrees under the drop design of the 3 inner rails and the 4 outer rails, namely, the point B on the specification attached figure 2 is to 2, the drop design of the roller pushing handle is designed according to the standard that the 3 inner rails are low and the 4 outer rails are high, the drop of the two rails forms an included angle of 40 degrees, when one side of the 5 ceramic wine bottle molds touches the 2 roller pushing handle, the molds move forward by a distance of 95 cm after the 3 inner rails and the 4 outer rails gradually run in parallel, the 1 roller pushing handle on the mold pushing support pushes the 5 ceramic wine bottle molds to the 45 degrees, at the moment, redundant slurry in the molds is inclined to change the gravity centers of the molds, under the action of the gravity of the mold and the height drop of the middle moving track, the ceramic wine bottle mold 5 and the ceramic wine bottle mold continue to tilt downwards until the angle reaches 135 degrees, 9. the rebound force of the double torsion springs causes the mold not to tilt downwards, but at the moment, part of the slurry in the mold is poured into the slurry receiving groove 7, when the ceramic wine bottle mold 5 and the ceramic wine bottle mold continue to move forwards in the running interval distance from the section C to the section D, the inner track is designed to be 3 degrees, the outer track is designed to be 4 degrees, the drop of the two tracks is formed again to form an included angle of 45 degrees, at the moment, the mold is inclined to 5 again by the drop of the tracks, the slurry injection port of the ceramic wine bottle mold is vertically downward, and therefore, the slurry in the ceramic wine bottle mold 5 and the ceramic wine bottle mold is completely poured into the slurry receiving groove 7, the slurry flows into the slurry containing barrel 8 along the slurry,

the invention has the beneficial effects that:

improves the production efficiency, improves the working environment, realizes the automation of the slurry pouring process in the production process of the ceramic wine bottle, replaces the manual work with high intensity,

description of the drawings:

in order to more clearly illustrate the pouring device of the automatic production line of the ceramic wine bottle, the attached drawings are as follows:

FIG. 1: the structure diagram of the pouring device of the automatic production line of the ceramic wine bottle of the invention,

FIG. 2: is a fall schematic diagram of each section of track of the pouring device of the automatic production line of the ceramic wine bottle,

FIG. 3: the invention relates to a state diagram that a mould of a pouring device of an automatic production line of ceramic wine bottles is inclined to 45 degrees,

FIG. 4: the invention relates to a working state diagram of a double torsion spring when a mould of a pouring device of an automatic production line of ceramic wine bottles is poured to 135 degrees,

FIG. 5: is a position state diagram of the pouring device of the automatic production line of the ceramic wine bottle of the invention, after the mould is poured to 135 degrees, the mould continues to move forward between the distances from C to D and the pouring hole of the mould faces downwards,

the specific implementation mode is as follows:

the invention will be clearly and completely described below with reference to the attached drawings, and the content of the embodiments of the invention is within the scope of the present invention,

firstly, in the 'ceramic wine bottle automatic production line slurry pouring device', 5, the ceramic wine bottle mould is installed and fixed,

and cutting a steel plate with the thickness of 15mm into pieces with the surface area the same as that of the bottom plane of the ceramic wine bottle mold 5 to manufacture the 11-degree mold hinge seat, and fixing the 11-degree mold hinge seat on the inner rail and the outer rail on the production transmission line by screws, wherein the 11-degree mold hinge seat is shown as the reference number 3, the inner rail and the 4-degree outer rail in the attached figure 1 of the specification. And then, a hinge with a double torsion spring is used for welding and connecting the bottom of the 5 ceramic wine bottle mould and the 11 mould hinge seat, and when the mould is installed, the U-shaped head of the 9 double torsion spring faces to the 5 mould hinge seat, the bottom of the ceramic wine bottle mould and the L-shaped end faces to the 11 mould hinge seat, and the specification attached figure 4 shows. When the hinge is installed 10, the opening of the hinge faces to the direction of the 4. outer rail, so that the mould fixed on the inner rail and the outer rail can be opened and inclined towards the direction of the 3. inner rail in a V shape, see the attached drawings of the specification, figure 1 and figure 3,

secondly, in the 'ceramic wine bottle automatic production line slurry pouring device', 1, a mold pushing bracket and 2, a roller pushing handle are arranged,

the assembled 1-push mold bracket with 2-roller push handles is arranged beside the production line at the middle section 7 of the slurry receiving groove, namely the C point of the distance from the section B to the section C, as shown in the attached figure 2 of the specification,

thirdly, in the ceramic wine bottle automatic production line slurry pouring device, 3, the inner track, 4, the drop height design of each section of the outer track,

when 5, the ceramic wine bottle mould is dragged to move forwards by 3. inner rails and 4. outer rails on the production transmission line, the distance from B point to 1. 2. roller push handle on the push mould bracket touches, the section is 3. the inner rails are low, 4. the outer rails are high, the fall is 40 degrees, the 5, ceramic wine bottle mould is inclined by 40 degrees towards 3. inner rail direction under the design of height of the rails, when 5, the ceramic wine bottle mould continues to move forwards, one side touches 2. roller push handle, the distance from the forward to C point is designed to be 3. the inner rails are parallel to 4. outer rails, so that 5, ceramic wine bottle mould is straightened by the parallel traction of the rails, 1. push mould bracket and 2. roller push handle push 5, ceramic wine bottle mould to the inclination angle of 45 degrees, see the attached drawing of the description and figure 3,

when 5, the ceramic wine bottle mould moves forward from the point C to the point D, the distance is 3, the inner track is low, 4, the outer track is high, a drop height of 45 degrees is formed, the ceramic wine bottle mould 5 and the ceramic wine bottle mould are designed to incline towards the direction of 3. the inner track again under the design of a high-low falling zone of the tracks, then the mud in the ceramic wine bottle mould 5 and the center of gravity of the mould is thoroughly changed, 10, 9. a double torsion spring in a hinge is opened to the limit of 135 degrees under the action of gravity sag, the track drop height between the point C and the point D is designed to be 45 degrees, so that a grouting opening of the ceramic wine bottle mould 5 and a grouting opening of the ceramic wine bottle mould 5 are completely downward, the mud in the mould is completely poured out to the point 7 and the grout receiving groove, the poured mud smoothly flows into the grout receiving barrel 8 through the grout receiving nozzle at the bottom of the grout receiving groove 7 and the grout receiving groove, as shown,

when the ceramic wine bottle mold advances from the point D to the point E, the fall of the track is changed from 3 degrees, the inner track is low, 4 degrees, the outer track is high, the direction is changed to 4 degrees, the outer track is low, 3 degrees, the opposite fall of the inner track is high, the mold is completely restored after the mold moves to the section E, the mold continues to advance to the automatic grouting point after being restored, the design principle of the restoration after the pulp pouring of the ceramic wine bottle mold is 5 degrees, is the same as the pulp pouring process, and only is the design of the fall of the track for restoring the mold is exactly opposite to the design of the fall of the track for automatically pouring the pulp.