Mould locking device and large-scale injection molding machine device
阅读说明:本技术 一种模具锁紧装置和大型注塑机装置 (Mould locking device and large-scale injection molding machine device ) 是由 梁琨亮 陈凯 艾康林 陈明村 董钜潮 于 2020-08-21 设计创作,主要内容包括:一种模具锁紧装置和大型注塑机装置,模具锁紧装置用于驱动注塑动模移动,模套用于安装注塑动模;机铰机座固定于导柱;模套可轴向活动地安装于导柱;机铰链,其一端与机铰机座铰接,另一端与模套铰接;推模驱动组件,安装于机铰机座,其设有可伸缩的输出端;推模驱动组件的输出端连接机铰链,用于驱动机铰链活动,带动模套移动。大型注塑机装置,其注塑动模安装于模套;注塑定模安装于导柱;注塑机主体用于向注塑定模输出塑料。本模具锁紧装置,能使注塑动模与注塑定模配合连接,进一步地提高了注塑动模移动时的平衡性,使模套受力更均匀,防止模套上的注塑动模产生较大的变形,解决了现有技术中窄长型模具生产模板受力不均匀的问题。(A mold locking device and a large-scale injection molding machine device are provided, wherein the mold locking device is used for driving an injection molding movable mold to move, and a mold sleeve is used for installing the injection molding movable mold; the machine hinge base is fixed on the guide post; the die sleeve can be axially movably arranged on the guide post; one end of the machine hinge is hinged with the machine hinge base, and the other end of the machine hinge is hinged with the die sleeve; the mold pushing driving assembly is arranged on the machine hinge base and is provided with a telescopic output end; the output end of the mold pushing driving assembly is connected with the machine hinge and used for driving the machine hinge to move so as to drive the mold sleeve to move. A large injection molding machine device, wherein an injection molding movable die is arranged on a die sleeve; the injection molding fixed die is arranged on the guide pillar; the injection molding machine main body is used for outputting plastics to the injection molding fixed die. This mould locking device enables to mould plastics the movable mould and is connected with the cover half cooperation of moulding plastics, has further improved the equilibrium when the movable mould of moulding plastics removes, makes the die sleeve atress more even, prevents that the movable mould of moulding plastics on the die sleeve from producing great deformation, has solved the inhomogeneous problem of long and narrow mould production template atress among the prior art.)
1. A mold locking device for driving an injection molding movable mold to move, comprising: the machine-hinge mechanism, the die sleeve, the guide pillar and the die-pushing driving assembly;
the machine hinge mechanism includes: a machine hinge base and a machine hinge;
the die sleeve is used for mounting the injection molding movable die; the machine hinge base is fixed on the guide post; the die sleeve can be axially movably mounted on the guide post; one end of the machine hinge is hinged with the machine hinge base, and the other end of the machine hinge is hinged with the die sleeve; the die pushing driving assembly is arranged on the machine hinge base and is provided with a telescopic output end; the output end of the mold pushing driving assembly is connected with the machine hinge and used for driving the machine hinge to move so as to drive the mold sleeve to move.
2. The mold locking apparatus of claim 1, further comprising a pin structure;
the ejector pin structure is arranged on the die sleeve and is provided with a telescopic output end; the output end of the thimble structure passes through the die sleeve and the injection molding movable die in a telescopic manner.
3. The mold locking apparatus of claim 2, wherein the upper side and/or the lower side of the mold sleeve and/or the machine hinge base transition to the guide post via a rib and engage with the guide post;
the die sleeve is provided with an upper chain seat at the reinforcing rib at the upper end, and a lower chain seat at the reinforcing rib at the lower end; the upper chain seat extends to the position above the ejector pin structure at the die sleeve; the lower chain seat extends to the position below the ejector pin structure at the die sleeve;
one end of the machine hinge is hinged to the upper chain seat, and the other end of the machine hinge is hinged to the upper end of the machine hinge seat; one end of the other machine hinge is hinged to the lower chain seat, and the other end of the other machine hinge is hinged to the lower end of the machine hinge base.
4. The mold locking apparatus of claim 1 wherein the ejector drive assembly comprises: the mould pushing device comprises a mould pushing driver, a mould pushing connecting seat and a mould pushing connecting arm;
the output end of the mould pushing driver is connected with the mould pushing connecting seat and is used for driving the mould pushing connecting seat to stretch and move; and the plurality of push mould connecting arms are hinged to the push mould connecting seat and the machine hinge through two ends.
5. The mold locking apparatus of claim 4 wherein the ejector drive assembly comprises: pushing the mold to reinforce the assembly;
the push mold reinforcing assembly comprises: a shaft end surface clamping plate and a shaft fixing plate;
the output end of the mould pushing driver is provided with a mould pushing connecting shaft which is connected with the mould pushing connecting seat; the outer surface of the push die connecting shaft is provided with a flat end surface; the shaft end face clamping plate is fixed on the push mold connecting seat and abuts against the flat end face through the side face of the shaft end face clamping plate; the shaft fixing plate is connected with the push mold connecting shaft and fixed on the push mold connecting seat.
6. The mold locking apparatus of claim 5 wherein the ejector drive assembly comprises: the guide connecting plate, the machine hinge guide column and the machine base connecting column are arranged on the machine base;
the guide connecting plate is connected with a plurality of guide pillars; two ends of the machine hinge guide column are respectively fixed on the guide connecting plate and the machine hinge base, and the push die connecting base is movably arranged on the machine hinge guide column; the two ends of the machine base connecting column are respectively connected with the guide connecting plate and the machine hinge machine base.
7. The mold locking device of claim 1, further comprising: a gap adjustment assembly;
the gap adjustment assembly includes: column gears, synchronizing gears and transition gears;
the column gears are coaxially matched with the thread sections on the guide columns through internal thread structures respectively and can be abutted against the machine hinge base in a limiting and rotating mode; the synchronous gear and the transition gear are respectively and rotatably arranged on the machine hinge base; one side of the transition gear is meshed with the column gear, and the other side of the transition gear is meshed with the synchronous gear.
8. The mold locking apparatus of claim 7 wherein the gap adjustment assembly comprises: a gap adjusting motor and a gap adjusting gear;
the output end of the gap adjusting motor is connected with the gap adjusting gear and is used for driving the gap adjusting gear to rotate; the clearance adjusting gear is meshed with the synchronous gear.
9. The mold locking apparatus of claim 7 wherein the gap adjustment assembly comprises; a support bearing;
the support bearing is connected to the machine hinge base; the synchronous gear is provided with a clamping groove; the supporting bearing is movably clamped in the clamping groove to support the synchronous gear.
10. The mold locking device according to any one of claims 1 to 9, wherein a stress recess formed concavely is provided at any position on the guide post.
11. The mold locking device according to any one of claims 1 to 9, further comprising: a hood;
the hood at least surrounds the outer sides of the machine hinge mechanism and the die sleeve;
the hood includes: a side plate and a top cover plate;
the top cover plate is arranged above the side plate in a turnover mode; the top cover plate is positioned above the machine hinge mechanism and/or the die sleeve.
12. A large scale injection molding machine apparatus, comprising: the injection molding machine comprises a mold locking device, an injection molding movable mold, an injection molding fixed mold and an injection molding machine main body;
the mold locking device according to any one of claims 1 to 11; the injection molding movable die is arranged on the die sleeve; the injection fixed die is arranged on the guide pillar; the output end of the injection molding machine main body acts on the injection molding fixed die and is used for outputting plastic to the injection molding fixed die.
13. The large scale injection molding machine apparatus of claim 12, further comprising: injection molding the base; the injection molding machine base is sequentially provided with a first-stage step and a second-stage step from bottom to top;
the machine hinge mechanism and the die sleeve are movably arranged on the first-stage step; the injection fixed die is arranged on the first-stage step; the injection molding machine main body is installed in the second-level step.
Technical Field
The invention relates to the technical field of injection molding machines, in particular to a mold locking device and a large-scale injection molding machine device.
Background
In the existing injection molding machine standard, the size of the mold clamping force is in a direct proportion relation with the size of the template, namely the larger the mold clamping force is, the larger the positive body of the template is. In the production of the ribbon, the ribbon is narrow and long, so the requirement on the longitudinal height of a machine is only required, and the requirement on the transverse width is not high. If these long bands are to be produced using only conventional standard injection moulding machines, larger machines are used in order to achieve the clamping force and longitudinal height requirements. Firstly, this causes waste of the machine and also increases the cost for the customer; in addition, since the larger the machine, the longer the production cycle for the sake of smoothness, which is equivalent to reducing the capacity of the customer. Secondly, because the whole machine is enlarged by the template, when some narrow and long molds are used for production, the template is stressed unevenly and generates larger deformation, thereby influencing the qualification rate of products.
Disclosure of Invention
The invention aims to provide a mold locking device which drives a machine hinge to move through a mold pushing driving assembly and drives a mold sleeve provided with an injection molding movable mold to move.
The invention also provides a large injection molding machine device, wherein an injection molding movable die is arranged on the die sleeve; the injection molding fixed die is arranged on the guide pillar; the output end of the injection molding machine main body acts on the injection molding fixed die and is used for outputting plastics to the injection molding fixed die.
In order to achieve the purpose, the invention adopts the following technical scheme:
a mold locking device for driving an injection molding movable mold to move, comprising: the machine-hinge mechanism, the die sleeve, the guide pillar and the die-pushing driving assembly;
the machine hinge mechanism includes: a machine hinge base and a machine hinge;
the die sleeve is used for mounting the injection molding movable die; the machine hinge base is fixed on the guide post; the die sleeve can be axially movably mounted on the guide post; one end of the machine hinge is hinged with the machine hinge base, and the other end of the machine hinge is hinged with the die sleeve; the die pushing driving assembly is arranged on the machine hinge base and is provided with a telescopic output end; the output end of the mold pushing driving assembly is connected with the machine hinge and used for driving the machine hinge to move so as to drive the mold sleeve to move.
Preferably, the device further comprises a thimble structure;
the ejector pin structure is arranged on the die sleeve and is provided with a telescopic output end; the output end of the thimble structure passes through the die sleeve and the injection molding movable die in a telescopic manner.
Preferably, the die sleeve and/or the machine hinge base are/is provided with an upper end side and/or a lower end side which are/is transited to the guide post through a reinforcing rib and matched with the guide post;
the die sleeve is provided with an upper chain seat at the reinforcing rib at the upper end, and a lower chain seat at the reinforcing rib at the lower end; the upper chain seat extends to the position above the ejector pin structure at the die sleeve; the lower chain seat extends to the position below the ejector pin structure at the die sleeve;
one end of the machine hinge is hinged to the upper chain seat, and the other end of the machine hinge is hinged to the upper end of the machine hinge seat; one end of the other machine hinge is hinged to the lower chain seat, and the other end of the other machine hinge is hinged to the lower end of the machine hinge base.
Preferably, the die-pushing drive assembly includes: the mould pushing device comprises a mould pushing driver, a mould pushing connecting seat and a mould pushing connecting arm;
the output end of the mould pushing driver is connected with the mould pushing connecting seat and is used for driving the mould pushing connecting seat to stretch and move; and the plurality of push mould connecting arms are hinged to the push mould connecting seat and the machine hinge through two ends.
Preferably, the die-pushing drive assembly includes: pushing the mold to reinforce the assembly;
the push mold reinforcing assembly comprises: a shaft end surface clamping plate and a shaft fixing plate;
the output end of the mould pushing driver is provided with a mould pushing connecting shaft which is connected with the mould pushing connecting seat; the outer surface of the push die connecting shaft is provided with a flat end surface; the shaft end face clamping plate is fixed on the push mold connecting seat and abuts against the flat end face through the side face of the shaft end face clamping plate; the shaft fixing plate is connected with the push mold connecting shaft and fixed on the push mold connecting seat.
Preferably, the die-pushing drive assembly includes: the guide connecting plate, the machine hinge guide column and the machine base connecting column are arranged on the machine base;
the guide connecting plate is connected with a plurality of guide pillars; two ends of the machine hinge guide column are respectively fixed on the guide connecting plate and the machine hinge base, and the push die connecting base is movably arranged on the machine hinge guide column; the two ends of the machine base connecting column are respectively connected with the guide connecting plate and the machine hinge machine base.
Preferably, the method further comprises the following steps: a gap adjustment assembly;
the gap adjustment assembly includes: column gears, synchronizing gears and transition gears;
the column gears are coaxially matched with the thread sections on the guide columns through internal thread structures respectively and can be abutted against the machine hinge base in a limiting and rotating mode; the synchronous gear and the transition gear are respectively and rotatably arranged on the machine hinge base; one side of the transition gear is meshed with the column gear, and the other side of the transition gear is meshed with the synchronous gear.
Preferably, the gap adjusting assembly includes: a gap adjusting motor and a gap adjusting gear;
the output end of the gap adjusting motor is connected with the gap adjusting gear and is used for driving the gap adjusting gear to rotate; the clearance adjusting gear is meshed with the synchronous gear.
Preferably, the gap adjustment assembly comprises; a support bearing;
the support bearing is connected to the machine hinge base; the synchronous gear is provided with a clamping groove; the supporting bearing is movably clamped in the clamping groove to support the synchronous gear.
Preferably, any position on the guide post is provided with a stress concave part formed by concave.
Preferably, the method further comprises the following steps: a hood;
the hood at least surrounds the outer sides of the machine hinge mechanism and the die sleeve;
the hood includes: a side plate and a top cover plate;
the top cover plate is arranged above the side plate in a turnover mode; the top cover plate is positioned above the machine hinge mechanism and/or the die sleeve.
A large scale injection molding machine apparatus comprising: the injection molding machine comprises a mold locking device, an injection molding movable mold, an injection molding fixed mold and an injection molding machine main body;
the mould locking device is the mould locking device; the injection molding movable die is arranged on the die sleeve; the injection fixed die is arranged on the guide pillar; the output end of the injection molding machine main body acts on the injection molding fixed die and is used for outputting plastic to the injection molding fixed die.
Preferably, the method further comprises the following steps: injection molding the base; the injection molding machine base is sequentially provided with a first-stage step and a second-stage step from bottom to top;
the machine hinge mechanism and the die sleeve are movably arranged on the first-stage step; the injection fixed die is arranged on the first-stage step; the injection molding machine main body is installed in the second-level step.
The invention has the beneficial effects that:
this mould locking device can be used for locking the movable mould of moulding plastics, makes the movable mould of moulding plastics and mould plastics the cover half cooperation and be connected, has further improved the equilibrium when the movable mould of moulding plastics removes, makes the die sleeve atress more even, prevents that the movable mould of moulding plastics on the die sleeve from producing great deformation, is suitable for the production of long and narrow mould, has solved the inhomogeneous problem of long and narrow mould production template atress among the prior art, improves the qualification rate of product.
Drawings
FIG. 1 is a schematic view of a large injection molding machine apparatus;
FIG. 2 is a schematic structural view of a mold locking device;
FIG. 3 is a schematic structural view of a mold-pushing drive assembly;
FIG. 4 is a schematic structural view of a mold locking device;
FIG. 5 is a schematic cross-sectional view of a mold locking apparatus;
FIG. 6 is an enlarged view of portion A of FIG. 5;
FIG. 7 is a schematic view of the structure of the guide post;
FIG. 8 is a schematic view of the structure of a large injection molding machine apparatus.
Wherein:
a
the
a
a
a
a
a push
side plates 91 and a top cover plate 92.
Detailed Description
The technical scheme of the invention is further explained by the specific implementation mode in combination with the attached drawings.
A mold locking device for driving an injection movable mold 5 to move, comprising: the
the
the
This
Specifically, the mold pushing driving assembly 4 has a driving function, and can drive the
Preferably, the device further comprises a
the
The
Preferably, the
the
one end of one of the machine hinges 12 is hinged to the
The side edges of the upper end and the lower end of the
under the action of the reinforcing rib 23, the upper chain seat 21 and the lower chain seat 22 are respectively located at the upper position and the lower position of the thimble structure 6 and extend to the position of the thimble structure 6, and a space for accommodating the thimble structure 6 can be formed between the upper chain seat 21 and the lower chain seat 22, so that the mold locking device 01 has the function of ejecting a formed part in the injection molding movable mold 5 through the thimble structure 6 on the premise of more uniform stress; in addition, because the machine hinge 12 has the adaptive rotation point 122, a wavy structure is formed between the machine hinge 12 and the upper chain seat 21 or the lower chain seat 22, as shown in fig. 4, the upper chain seat 21 and the lower chain seat 22 both extend to the thimble structure 6 at the die sleeve 2, the stress point of the machine hinge 12 is effectively changed, under the same thrust action, the machine hinge 12 is prevented from mistakenly touching the thimble structure 6, and the guide pillar 3 is transited by matching with the reinforcing rib 23, so that deformation of a workpiece with a larger size in the injection molding movable die 5 and the injection molding fixed die 8 can be uniformly distributed and in a controllable range, and the qualification rate of products is ensured.
Preferably, the push mold driving assembly 4 comprises: a
the output end of the
The
Preferably, the push mold driving assembly 4 comprises: pushing the mold to reinforce the assembly;
the push mold reinforcing assembly comprises: a shaft end surface snap plate 44 and a
the output end of the
When the shaft end surface snap-gauge 44 is fixed to the push
Preferably, the push mold driving assembly 4 comprises: a
the
The
Preferably, the method further comprises the following steps: a
the
the column gears 71 are respectively and coaxially matched with the thread sections on the
The gap adjusting assembly 7 is used for synchronously adjusting the stress of the guide posts 3 to be more uniform, so that the stress of each guide post 3 is more uniform; specifically, the inner ring of the column gear 71 is provided with an internal thread structure, and is matched with the thread section on the guide column 3 through the thread structure; because deviation exists in the injection molding process, the degree of matching of the column gear 71 in the guide post 3 at each position on the machine hinge base 11 is not uniform, so that uneven stress can be caused; in the scheme, the synchronous gear 72 is matched with the transition gear 73, and the synchronous gear 72 is meshed with the transition gears 73 close to the guide posts 3 respectively so as to enable the transition gears 73 to rotate synchronously; after the transition gear 73 is meshed with the column gear 71 matched with the guide column 3, the synchronous gear 72 is driven to rotate, so that the rotation of the column gear 71 can be synchronously adjusted through the transition gear 73, the synchronous adjustment of each column gear 71 and the threaded matching of the guide column 3 are realized, the same gap between each corresponding column gear 71 and the machine hinge base 11 is ensured, and the stress balance is ensured.
As shown in fig. 5, the
Preferably, the
the output end of the
When the output end of the
Preferably, the
the support bearing 78 is connected to the
To rotate the
Preferably, a
The clamping force of the machine reaches more than 1000 tons, and the
Preferably, the method further comprises the following steps: a hood 9;
the hood 9 at least surrounds the
the hood 9 includes: side plates 91 and a top cover plate 92;
the top cover plate 92 is installed above the side plate 91 in a reversible manner; the top cover plate 92 is positioned above the
When the formed workpiece is demoulded, if a mechanical arm is not used for pulling out the product, the product is ejected by the
A large scale injection molding machine apparatus comprising: the injection molding machine comprises a
the
The injection molding machine
The injection movable mold 5 and the injection fixed
Preferably, the method further comprises the following steps: an injection
the
In this scheme, with
The technical principle of the present invention is described above in connection with specific embodiments. The description is made for the purpose of illustrating the principles of the invention and should not be construed in any way as limiting the scope of the invention. Based on the explanations herein, those skilled in the art will be able to conceive of other embodiments of the present invention without inventive effort, which would fall within the scope of the present invention.
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