Device and method for conveying cut and filled tube sections
阅读说明:本技术 用于传送已被切割并填充的软管段的装置和方法 (Device and method for conveying cut and filled tube sections ) 是由 斯蒂芬·兰贝茨 汉斯·克诺普斯 于 2020-05-06 设计创作,主要内容包括:本发明涉及一种简化装置以及一种在加工技术上简化并且还可更快速实施的方法,所述装置和方法用于在生产填充有可冲泡材料的储袋的机器内传送已被切割并填充的软管段。根据本发明的装置具有传送轮(100),其具有分布在其圆周上的枢转地安装在传送轮(100)上的多个支撑件(104),每个支撑件都保持储袋(6)。在根据本发明的方法中,用于形成在头部(7)与底部(9)之间具有至少一个腔室的储袋的软管段在径向方向上被插入到传送轮(100)的支撑件(104)中。在移除站(118)中,储袋(6)在底部(9)在前的情形下从传送轮(100)上被径向地移除。(The present invention relates to a simplified device and a method, simplified in terms of processing technology and also implementable more quickly, for conveying cut and filled hose segments within a machine producing pouches filled with infusible material. The device according to the invention has a transfer wheel (100) with a plurality of supports (104) distributed over its circumference, pivotally mounted on the transfer wheel (100), each of which holds a pouch (6). In the method according to the invention, a hose section for forming a bag with at least one chamber between a head (7) and a bottom (9) is inserted in a radial direction into a support (104) of a conveying wheel (100). In the removal station (118), the pouches (6) are removed radially from the transfer wheel (100) with the bottom (9) in front.)
1. Device for transferring cut and filled tube segments by means of a transfer wheel (100) in a machine for producing pouches filled with infusible material, the transfer wheel comprising a plurality of supports (104) distributed around the circumference of the transfer wheel and each supporting a pouch (6),
it is characterized in that the preparation method is characterized in that,
the support (104) is pivotally mounted.
2. The apparatus of claim 1, wherein: the device comprises: an insertion station (102) associated with the transfer wheel (100) in which one of the hose sections is inserted in a radial direction into the support (104) to form a pouch (6), the pouch (6) having at least one chamber between a head (7) and a bottom (9) of the pouch (6); a removal station (118) associated with the transfer wheel (100) in which the support (104) is rotated by about 180 ° with respect to the positioning in the insertion station (102) and the pouch (6) is radially removed from the transfer wheel (100) with the bottom (9) in front.
3. The apparatus of claim 2, wherein: between the insertion station (102) and the removal station (118) there are provided a label feeding station (112) in which labels (10) are fed to the heads (7), and a connecting station (114) in which a thread (8) is connected to the labels (10) and/or the pouches (6), and in which the pouches (6) are held in the support (104) so that the heads (7) face outwards.
4. The device according to claim 3, characterised in that a thread-securing station (116) is provided between the insertion station (102) and the removal station (118), which is mounted directly upstream of the removal station (118) in the conveying direction of the conveying wheel (100), and in which a thread (8) connected to the label (10) is pushed into a slit (12) provided on the label (10), while the support (104) is pivoted by about 90 ° +/-10 ° with respect to its position in the insertion station (102) and removal station (118).
5. The device according to claim 1, characterized in that the transfer wheel (100) has a hole (154) for each support (104), in which hole an axle beam (150) carrying the support (104) is pivotally mounted, which axle beam is connected to at least one guide arm (178) extending transversely to the pivot axis of the axle beam (150), the free end of the guide arm (178) being guided in a guide circumferentially around the rotation axis (D) of the transfer wheel (100) to impart a pivoting movement of the support (104) during rotation of the transfer wheel (100).
6. A method for conveying cut and filled flexible tube segments within a machine producing pouches (6) filled with infusible material, the method comprising: in a transfer wheel (100), in an insertion loading station (102), one of the hose sections is inserted in a radial direction into a support (104) of the transfer wheel (100) to form a pouch (6), the pouch (6) having at least one cavity between a head (7) and a bottom (9) of the pouch (6), and the pouch (6) is removed radially from the transfer wheel (100) in a removal station (118) with the bottom (9) forward.
7. The method according to claim 6, wherein the pouch (6) is pivoted by about 90 ° +/-10 ° from the penultimate station (114) before the removal station (118) to the last station (116) before the removal station.
8. Method according to claim 6, characterized in that a support (104) supporting the pouch (6) and attached to the transfer wheel (100) is forcibly guided for imparting a pivoting movement of the support (104) during rotation of the transfer wheel (100).
Technical Field
The present invention relates to a device and a method for conveying cut and filled flexible tube segments in a machine for producing pouches filled with infusible material.
Background
A generic device is known from EP 2681119B 1. The device has a transfer wheel comprising a plurality of bag receptacles distributed over its circumference.
In this previously known device, cut and filled hose segments are inserted radially into a transfer wheel, so that a pouch is formed from the hose segments. In doing so, the flexible tube section is formed such that a pocket cavity is formed, which pocket cavity extends radially with respect to the transfer wheel, wherein the bottom of the pocket rests radially inside and the head of the pocket rests radially outside. In the description of the invention this station is also referred to as an insertion station. Thus, it is within the scope of the present invention that the cut and filled hose segments may also be configured as single or dual chamber pouches. In any case, after the insertion station, the initially flat pre-cut is formed such that the shape of the chamber and thus the pouch is substantially predetermined. The head is exposed in the area of the outer circumference of the transfer wheel. In the subsequent processing step, and when the transfer wheel rotates, the labels are fed to and connected to the head of the pouch according to the state of the art. The pouch is then wrapped in a length of packaging. The package is placed substantially in a U-shape around the pouch. The opposite edges of the package are then welded together to completely seal the pouch within the package. The package is formed of a film through which the pouch is hermetically sealed in the package by the fragrance.
When opening the resulting packaging unit consisting of the packaging and the pouch, the packaging is usually opened in the region of and along the transverse welded seam. The end consumer then wants to grip the pouch via the label and pull it out of the opened package. This requires that the transverse welded seam delimit the packaging at the location where the pouch with its label is placed.
In the state of the art mentioned above, the pouches are pushed radially out of the transfer wheel together with the labels, and a length of film of the wrapping is placed between the transfer wheel and the pushed-out pouch and then moved back into the transfer wheel together with the wrapping (which is placed around the pouch in a U-shape). In the next station, the sealing of the packages takes place. During this process, the packages are held together with the pouches in a transfer wheel in a predetermined position. The U-shaped sealing jaws grip the package from the outside and in one step create a longitudinal welded seam and said transverse welded seam, so that the pouch is received hermetically in the package.
It is complicated to push the pouch out to pack it in a package. Considerable mechanical components are required to safely and reliably control the process. Furthermore, sealing the packs on the transfer wheel results in a relatively long dwell time of the pouches on the transfer wheel, since the welded seams produced during sealing must first be cooled and held by the transfer wheel before the wrapping units can be radially discharged from the transfer wheel.
Disclosure of Invention
The problem on which the present invention is based is to provide an apparatus and a method of the type mentioned in the introduction which solves all or part of the problems mentioned above.
In order to solve this problem, the invention provides a device having the features according to claim 1. In this device, the support is pivotally mounted.
This configuration provides the possibility of producing the pockets in a generally known manner so that the bottom is leading in the transfer wheel and/or inserting them into the transfer wheel. Thus, it is within the scope of the present invention that the pouch be preferably produced as a dual-chamber pouch. In this case, the front and rear arms assigned to the support element grip the cut and filled tube section in the region of their respective free ends, while the middle region of the tube section is lowered radially into the transfer wheel. For this purpose, according to the invention, the transfer wheel preferably has a front arm and a rear arm of each support as is known, for example, from DE 3806386C 1, which interact with and grip the respective end regions, for example against the cover, and form the head of the pouch when the front and rear arms are moved together, so that the initially free ends are applied against one another (if there is also a need to fold them) in order to close the pouch at the end of the head. In this case, the transport wheel can be retracted onto known devices and measures can be taken to form a bag, in particular a two-chamber bag, closed at the top from the tube section which has been cut and filled.
The device according to the invention may therefore also have a profiled section which is provided between the respective arms of each support and which forms the bottom of the pocket in the region of the insertion station and which can be lowered so that it is radially inwards towards the axis of rotation of the transfer wheel.
The contoured portion is typically recessed into the support and may be part of the support. The support according to the invention is configured such that it can receive and retain within itself the chamber of the pouch. The support may hold and position the labels in a subsequent station, in which the labels are fed in a known general manner towards the head of the pouch to be formed.
The support of the device according to the invention is a part that receives the finished formed pouch (which has usually been closed at the top) and holds it while the pouch thus formed moves in the circumferential direction and thus in the conveying direction of the conveying wheel. An arm for forming a pouch from a flat cut flexible tube section filled with infusible material is arranged to the support. However, these arms are not part of the support. Instead, the formed pouch is fed to the support by means of an arm.
The pivotable support allows the pouch to pivot before it is removed from the transfer wheel so that the pouch is positioned with its bottom radially outward. In this way, the pouches can be removed from the transfer wheel and transferred to the sealing station, for example, decoupled from the rotational movement of the transfer wheel according to their time setting, so that the processing steps performed on the transfer wheel to complete the pouches are not prolonged by the holding and cooling times associated with the sealed packaging and production of the wrapping units. For example, the sealing station may include a separate sealing transfer wheel that receives the pouches and feeds the sealing jaws. In its path into the sealing conveyor wheel, the pouches are preferably connected to a packaging material, wherein the packaging material can guide the pouches with its folds which connect two opposite legs of the packages, wherein during the removal movement of the pouches from the conveyor wheel the pouches and the packages are moved relative to one another and brought into the sealing conveyor wheel in their final arrangement relative to one another and positioned there, and sealing is carried out in a generally known manner, wherein the legs are joined, typically sealed at the edges and ends around the pouches to produce aroma-tight packets. Thus, it is necessary that the film aroma hermetically seals the pouch.
Typically, the hose section is inserted into the support at the insertion station in a strictly radial direction, so that the chamber extends strictly radially with the bottom closest to the axis of rotation and the head furthest away from the axis of rotation. In view of this, according to a preferred further development of the invention, a removal station is proposed in which the support is pivoted by about 180 ° relative to the arrangement of the insertion station and the pouches are radially removed from the transfer wheel with the bottom in front. A removal station is usually associated with the pouch handling device and the packaging material handling device, which on the one hand removes the pouches radially from the transfer wheel and on the other hand grips the packaging material in a central region thereof in order to form folds there and insert them into the seal holding wheel in front of the pouches. The pouch handling device holds the pouch and inserts it into the sealing station.
According to another preferred configuration of the invention, a label supply station, in which labels are supplied to the heads, and a connection station, in which the thread is connected to the labels and/or the pouches, are provided between the insertion station and the removal station. In both stations, the pouch is held in the support so that the head is radially outward so that the label can be applied against the head and the label can then be attached to the pouch. The thread may be on a label or on a pouch. Preferably, the pouches are inserted into the transfer wheel together with the thread already in the insertion station.
According to a preferred further development of the invention, a thread-securing station is provided between the insertion station and the removal station, said thread-securing station being immediately upstream of the removal station in the conveying direction of the conveying wheel. The conveying direction corresponds to the direction of rotation of the conveying wheel. In the thread securing station, during further processing of the pouch, the thread already connected to the label is secured to the label such that the thread is secured in a predetermined position relative to the actual pouch and label. For this purpose, the labels usually have a slit into which the thread is pressed in a thread-fastening station. By suitable shaping of the label or pouch, the label itself can be secured in place relative to the pouch. The pouch and the corresponding support holding the pouch in place are pivoted about 90 +/-10 deg. relative to their position in the insertion or removal station. Contrary to the positioning of the support in the insertion or removal station, the position of the support and thus of the part of the device acting on the pouch (in this case the device for securing the thread to the label) is oriented to the extent required to pivot the support in the direction of the positioning already in the removal station in the path to the removal. This allows the removal station to be arranged as the last station in the conveying direction before the removal station and allows the device to be made more compact or the process to be performed on the conveying wheel for completing the pouches and threads together with the labels as a packaging unit contained in the packages to be made more rapid. According to a corresponding further development, the support rests in its main extension direction in the line fixing station, and therefore the insertion direction of the pouches is substantially tangential to the rotation axis of the transfer wheel.
According to another preferred configuration, which allows for the fastening of the supports and for the pivoting movement of the pockets or the supports for the pockets, the transfer wheel for each support has a hole in which the axle beam carrying the support is pivotally mounted. By attaching the support to the transfer wheel, the support is safely carried along with the transfer wheel. Bearings, for example ball bearings, can be assigned to the bore, which reliably guide the pivoting movement of the axle beam and thus the support relative to the transfer wheel with low friction.
In a further development described herein, at least one guide arm extending transversely to the pivot axis of the axle beam is decoupled from the axle beam. The guide arm is fixedly connected to the axle beam. The free end of the guide arm is guided in the flapper guide. The guide is guided by a small gap. For this purpose, the guide arm usually has a roller, which is referred to as a cam roller and forms a rotationally symmetrical and freely rotatable outer circumferential surface of the free end. The cam roller is accommodated in the guide groove. The guide groove is formed generally circumferentially closed in the stationary guide disk. The engagement of the free end of the guide arm in the slotted guide thus determines the relative angular positioning of the axle beam and the transfer wheel. The slotted guide is used to characterize the pivotal movement of the support during rotation of the transfer wheel.
The slotted guide is thus configured circumferentially about the rotational axis of the transfer wheel. In the case of a 360 ° rotary movement of the transfer wheel, the support is positioned in the insertion station thanks to the slotted guide, so that the portion of the support that is configured to the bottom of the pouch rests radially inside, while this portion rests radially outside in the removal station.
The axle beam preferably has at least two and particularly preferably exactly two guide arms with free ends, each of which is guided individually in a slotted guide. If more than one guide arm is provided, the free ends of the guide arms usually project to different extents in the direction of the axle beam, so that one free end is guided in a guide groove which, with respect to the pivot axis of the axle beam corresponding to the axis of rotation of the transfer wheel, is lower than the other guide groove assigned to the other guide arm. By increasing the number of slotted guides, the positioning and furthermore the guiding of the support in the case of a rotational movement of the transfer wheel is improved and a pivoting movement of the support of more than 90 degrees can be achieved.
To secure the pouch in the support, a pouch clamp may be provided that may be pivoted to an open position to insert and remove the pouch from the support, but otherwise rest against and secure the pouch in the support. In the position of affixing the pouch, the pouch clamp may be applied against the pouch under spring preload of the clamping spring. The bag clamp may for example be attached to an actuating sleeve which is mounted relative to and on the axle beam such that the actuating sleeve can pivot. The actuating sleeve can have an actuating arm which in each case interacts in the region of the insertion and removal stations with an opening cam which is stationary relative to the rotational movement of the transfer wheel and which pivots the actuating sleeve and thus the bag gripper against the force of the gripper spring and thus releases the bag gripper for removing or inserting a bag from or into the support. To reduce friction, the opening cam usually interacts with a cam roller mounted freely rotatably on the free end of the actuating arm. The opening cam typically guides the actuator arm until the pouch clamp is closed so that the pouch clamp is guided and applied to the surface of the pouch or restraining support.
Drawings
Further details and advantages of the invention emerge from the following description of an embodiment with reference to the drawing. Wherein:
fig. 1 shows a packaging unit that can be produced by means of a device according to the invention, consisting of a pouch and a packaging with a label and thread;
fig. 2 shows a side view of a transfer wheel according to an embodiment, wherein the different stations are arranged circumferentially around the transfer wheel;
FIG. 3 shows a side view of the transfer wheel according to FIG. 2 without showing parts of the various stations;
figure 4 shows an embodiment of the support according to figures 2 and 3 in the open position;
FIG. 5 shows a front view of the component according to FIG. 5;
fig. 6 shows the representation according to fig. 4 in a closed position;
fig. 7 shows the representation according to fig. 5 in the closed position.
Detailed Description
Fig. 1 shows an embodiment of a packaging unit, designated by
The wrapper 4 consists of a length of flavour-occlusive film which is folded over the
The accomplishment of the accommodation of the
As shown in fig. 2, the
Fig. 2 shows
Adjacent to the
After the connecting
The removal station is identified by
Between the
As can be seen in fig. 3, the
Fig. 2 and 3 show the cyclically pivoted radially
Fig. 4 to 7 show details of the
Each
An
At the end of the
Each
Due to the rotatable mounting of the
The configuration with two
In this embodiment, the rotational movement of the transfer wheel 105, together with the cyclical movement of the
The labels fed in the
List of reference numerals
2 packet unit
4 packaging
6 storage bag
7 head part
8 line
9 bottom
10 label
12 slit
14 fold part
16 leg part
18 longitudinal welded joint
20 transverse welded joint
100 transfer wheel
102 insertion station
104 support piece
106 support conduit
108 storage bag clamping piece
110 insertion section
112 label supply station
114 connection station
116 line securing station
118 removal station
120 pivot station
122 store up bag processing apparatus
124 arm
126 packaging material handling device
128 arm
130 packaging material guide
132 sealed transfer wheel
134 inner opening cam
136 external opening cam
150 axle beam
152 ball bearing
154 hole
156 pivot axis
158 actuating sleeve
160 clamping spring
162 holder
164 air knotting block
166 push down spring
168 receiving cylinder
170 guide projection
172 actuating arm
174 cam roller
176 guide arm
178 guide arm
180 guide pin
182 guide pin
184 cam roller
D axis of rotation
T direction of conveyance
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