Atomic force microscope probe and manufacturing method thereof
阅读说明:本技术 原子力显微镜探针及其制作方法 (Atomic force microscope probe and manufacturing method thereof ) 是由 丁喜冬 罗永震 陈弟虎 黄臻成 林国淙 文锦辉 于 2020-06-30 设计创作,主要内容包括:本申请涉及一种原子力显微镜探针及其制作方法。包括获取原子力显微镜探针的Q值随针尖长度的变化曲线。变化曲线中包含了QTF不同的振动模式。根据变化曲线,确定针尖长度的取值范围,实现了根据附加质量和振动模式对AFM中QTF探针在不同针尖长度下的Q值变化规律对探针结构的优化。根据针尖长度的取值范围,确定音叉的尺寸参数和平衡调节装置的尺寸参数。将针尖固定于音叉的第一叉臂的自由端,并将平衡调节装置固定于音叉的第二叉臂的自由端。本申请巧妙地利用了QTF的机械共振的特征和变化规律并采用适当的方法实现了Q值的调控,可在探针针尖的长度较长时仍能够获得其Q值的极大值,从而得到振动特性优良的AFM探针。(The application relates to an atomic force microscope probe and a manufacturing method thereof. The method comprises the step of obtaining a change curve of the Q value of the atomic force microscope probe along with the length of a needle tip. The variation curve contains different vibration modes of the QTF. And determining the value range of the tip length according to the change curve, and realizing the optimization of the Q value change rule of the QTF probe in the AFM under different tip lengths according to the additional mass and the vibration mode. And determining the size parameter of the tuning fork and the size parameter of the balance adjusting device according to the value range of the needle tip length. The needle tip is fixed to the free end of a first prong of the tuning fork, and the balance adjustment device is fixed to the free end of a second prong of the tuning fork. The method skillfully utilizes the characteristics and the change rule of the mechanical resonance of the QTF and adopts a proper method to realize the regulation and control of the Q value, and the maximum value of the Q value can be obtained when the length of the probe tip is longer, so that the AFM probe with excellent vibration characteristics is obtained.)
1. A method for manufacturing an atomic force microscope probe is characterized by comprising the following steps:
obtaining a change curve of the Q value of the atomic force microscope probe along with the length of the needle tip;
determining the value range of the needle tip length according to the change curve;
determining the size parameter of the tuning fork and the size parameter of the balance adjusting device according to the value range of the needle tip length;
and fixing the needle tip to the free end of the first prong of the tuning fork, and fixing the balance adjusting device to the free end of the second prong of the tuning fork.
2. The method for manufacturing the afm probe according to claim 1, wherein the step of determining the value range of the tip length according to the variation curve includes:
and acquiring an abnormal Q value descending section and a normal section of the atomic force microscope probe according to the change curve so as to enable the value range of the needle tip length to be in the normal section.
3. The method of claim 2, wherein the tip is made of a metal material and the length of the tip is 2.5mm to 4.0 mm.
4. The method of claim 1, wherein the first arm of the tuning fork has a mass 10 to 25 times that of the tip, and the balance adjustment device has a mass the same as or similar to that of the tip.
5. The method for fabricating an afm probe according to claim 1, wherein the step of fixing the tip to the free end of the first arm of the tuning fork and the balance adjustment device to the free end of the second arm of the tuning fork is followed by:
and carrying out micro-regulation on the balance regulating device until the Q value of the atomic force microscope probe reaches a preset value.
6. The method for fabricating the AFM probe of claim 5, wherein the step of fine-tuning the balance adjustment mechanism comprises:
and intercepting the balance adjusting device to a preset length.
7. The method for fabricating the AFM probe of claim 5, wherein the step of fine-tuning the balance adjustment mechanism comprises:
adding a preset amount of curing glue to the free end of the second fork arm of the tuning fork.
8. The method for fabricating an afm probe according to claim 1, wherein the step of fixing the tip to the free end of the first arm of the tuning fork and the balance adjustment device to the free end of the second arm of the tuning fork is followed by:
providing a support substrate;
and fixing the base of the tuning fork on the support substrate.
9. The method for fabricating the AFM probe of claim 1, wherein the tip is fixed to the free end of the first arm of the tuning fork in a vertical force mode, a shear force mode, or a fixed mode at a predetermined angle.
10. An atomic force microscope probe, characterized by being manufactured by the method for manufacturing an atomic force microscope probe according to any one of claims 1 to 9.
Technical Field
The application relates to the technical field of atomic force microscopy, in particular to an atomic force microscope probe and a manufacturing method thereof.
Background
Atomic Force Microscopy (AFM) typically uses a flexible microcantilever fixed at one end and having a tip at the other end to detect the topography or other surface properties of a sample. When the sample or the needle tip scans, the interaction force between the needle tip samples related to the distance can cause the micro-cantilever to deform. A laser beam irradiates the back of the micro-cantilever to reflect the laser beam to a photoelectric detector, and the laser intensity difference values received by different quadrants of the detector and the deformation quantity of the micro-cantilever form a certain proportional relation, so that the force can be detected. At present, the AFM in the atmospheric environment generally uses a micro-cantilever probe based on laser position detection, and the detection device is precise, high in cost and complex to operate.
Compared with the micro-cantilever probe based on laser position detection, the self-induction AFM probe based on the Quartz Tuning Fork (QTF) has the characteristics of self excitation and self detection, so the structure is simple and the use is convenient. In QTF-based AFM probes, the tip used for force measurement is typically formed as a sharp tip using a tungsten (W) or platinum/iridium (PtIr) metal filament, typically electrochemically etched, and then bonded to the free end of one arm of the QTF. In order to obtain high sensitivity in surface profiling, the mechanical vibration of the AFM probe must have a high quality factor (Q value).
In conventional solutions, if the quality of the needle tip (including the amount of viscose) is small (e.g., using fibers to make the needle tip), and the rebalancing technique is used, the Q value of the QTF probe can be improved to some extent (e.g., up to 2000 or higher). However, when the tip of the QTF probe is made of metal, the length of the probe tip cannot be larger than 1.5 mm. When the tip length is long (e.g., about 3.5mm), how to obtain an AFM probe with excellent vibration characteristics (Q value is 1000 or more) is currently lacking in an effective technique or manufacturing method.
Disclosure of Invention
Accordingly, the present application provides an atomic force microscope probe and a method for fabricating the same, so that an AFM probe having excellent vibration characteristics can be obtained even when the length of the probe tip is long.
A method for manufacturing an atomic force microscope probe comprises the following steps:
obtaining a change curve of the Q value of the atomic force microscope probe along with the length of the needle tip;
determining the value range of the needle tip length according to the change curve;
determining the size parameter of the tuning fork and the size parameter of the balance adjusting device according to the value range of the needle tip length;
and fixing the needle tip to the free end of the first prong of the tuning fork, and fixing the balance adjusting device to the free end of the second prong of the tuning fork.
In one embodiment, the step of determining the value range of the tip length according to the variation curve includes:
and acquiring an abnormal Q value descending section and a normal section of the atomic force microscope probe according to the change curve so as to enable the value range of the needle tip length to be in the normal section.
In one embodiment, the needle tip is made of a metal material, and the length of the needle tip is 2.5mm to 4.0 mm.
In one embodiment, the mass of the first arm of the tuning fork is 10 to 25 times the mass of the needle tip, and the mass of the balance adjustment device is the same as or similar to the mass of the needle tip.
In one embodiment, the step of fixing the needle tip to the free end of the first arm of the tuning fork and the balance adjustment device to the free end of the second arm of the tuning fork is followed by:
and carrying out micro-regulation on the balance regulating device until the Q value of the atomic force microscope probe reaches a preset value.
In one embodiment, the step of micro-regulating the balance adjustment device comprises:
and intercepting the balance adjusting device to a preset length.
In one embodiment, the step of micro-regulating the balance adjustment device comprises:
adding a preset amount of curing glue to the free end of the second fork arm of the tuning fork.
In one embodiment, the step of fixing the needle tip to the free end of the first arm of the tuning fork and the balance adjustment device to the free end of the second arm of the tuning fork is followed by:
providing a support substrate;
and fixing the base of the tuning fork on the support substrate.
In one embodiment, the manner of fixing the needle tip to the free end of the first arm of the tuning fork is a vertical force mode, a shear force mode or a fixed mode with a preset angle.
An afm probe is manufactured by the method for manufacturing an afm probe according to any one of the embodiments.
The manufacturing method of the atomic force microscope probe comprises the step of obtaining a change curve of the Q value of the atomic force microscope probe along with the length of the needle tip. The variation curve comprises different vibration modes of the QTF. And determining the value range of the tip length according to the change curve, thereby realizing the optimization of the Q value change rule of the QTF probe in the AFM under different tip lengths according to the additional mass and the vibration mode. And determining the size parameter of the tuning fork and the size parameter of the balance adjusting device according to the value range of the needle tip length. And fixing the needle tip to the free end of the first prong of the tuning fork, and fixing the balance adjusting device to the free end of the second prong of the tuning fork. The method skillfully utilizes the characteristics and the change rule of the mechanical resonance of the QTF and adopts a proper method to realize the regulation and control of the Q value, and the maximum value of the Q value can be obtained when the length of the probe tip is longer, so that the AFM probe with excellent vibration characteristics is obtained.
Drawings
In order to more clearly illustrate the technical solutions in the embodiments or the conventional technologies of the present application, the drawings used in the descriptions of the embodiments or the conventional technologies will be briefly introduced below, it is obvious that the drawings in the following descriptions are only some embodiments of the present application, and for those skilled in the art, other drawings can be obtained according to the drawings without creative efforts.
FIG. 1 is a flow chart of a method for fabricating an AFM probe according to an embodiment of the present disclosure;
FIG. 2 is a graph of Q versus tip length provided in accordance with another embodiment of the present application;
FIG. 3 is a schematic structural diagram of an AFM probe according to an embodiment of the present disclosure;
FIG. 4 is a schematic view of a probe tip bonding method according to an embodiment of the present application;
fig. 5 is a Q-value adjustment effect test chart according to an embodiment of the present application.
Description of the main element reference numerals
10. A needle tip; 20. a tuning fork; 21. a first yoke; 22. a second prong; 23. a base; 30. a balance adjustment device; 31. curing glue; 40. a support substrate; 50. and an electrode lead.
Detailed Description
In order to make the aforementioned objects, features and advantages of the present application more comprehensible, embodiments accompanying the present application are described in detail below with reference to the accompanying drawings. In the following description, numerous specific details are set forth in order to provide a thorough understanding of the present application. This application is capable of embodiments in many different forms than those described herein and those skilled in the art will be able to make similar modifications without departing from the spirit of the application and it is therefore not intended to be limited to the embodiments disclosed below.
It will be understood that, as used herein, the terms "first," "second," and the like may be used herein to describe various elements, but these elements are not limited by these terms. These terms are only used to distinguish one element from another. For example, a first acquisition module may be referred to as a second acquisition module, and similarly, a second acquisition module may be referred to as a first acquisition module, without departing from the scope of the present application. The first acquisition module and the second acquisition module are both acquisition modules, but are not the same acquisition module.
It will be understood that when an element is referred to as being "disposed on" another element, it can be directly on the other element or intervening elements may also be present. When an element is referred to as being "connected" to another element, it can be directly connected to the other element or intervening elements may also be present.
Unless defined otherwise, all technical and scientific terms used herein have the same meaning as commonly understood by one of ordinary skill in the art to which this application belongs. The terminology used herein in the description of the present application is for the purpose of describing particular embodiments only and is not intended to be limiting of the application. As used herein, the term "and/or" includes any and all combinations of one or more of the associated listed items.
Referring to fig. 1, the present application provides a method for fabricating an atomic force microscope probe. The manufacturing method of the atomic force microscope probe comprises the following steps:
and S10, acquiring a change curve of the Q value of the atomic force microscope probe along with the length of the needle tip.
In step S10, according to existing relevant theory and general knowledge, the quartz tuning fork should exhibit the best performance of mechanical vibration (i.e., the maximum value of Q value) under its most balanced condition. However, from said curves we have found that the occurrence of the best performance of the rebalancing tuning fork probe in the experiment always deviates from the above-mentioned cognitive results. In other words, tuning fork probes do not always achieve the highest Q performance in their most symmetric case; in particular, in the case of a large tip mass, the probe does not achieve the highest Q performance at its most symmetrical condition. For example, where the tip is short (e.g. less than 1mm), it is possible to say that the highest Q performance is obtained in substantially (within experimental error) the most symmetrical case. For example, as shown in FIG. 2, the Q values of all QTF probes drop significantly under certain tip add-on mass conditions (e.g., at a
It will be appreciated that a plurality of abnormally decreasing segments may be included in the curve. When the materials of the
And S20, determining the value range of the length of the
In step S20, the abnormal Q-value descending section and the normal section of the afm probe may be determined according to the variation curve, and further, when the length of the
Alternatively, the
And S30, determining the size parameter of the
In step S30, the
In an alternative embodiment, the raw material of the quartz tuning fork used in the present application for making the QTF probe is a cylindrical quartz crystal oscillator with a center frequency of 32.768kHz, which is commonly used in electronic watches. The outer diameter of the crystal oscillator before shelling is 3mm, and the length of the crystal oscillator is 8 mm. After the crystal oscillator is shelled, the width is 1.52mm, the thickness is 0.38mm, and the length is 6.02 mm. From the commercial QTF used (32.768kHz, 10ppm, YT-38, YXC) and the main dimensional parameters of the
The balance adjusting means 30 may be a balance wire. To achieve mass rebalancing, the gauge (material, straightness, length, etc.) of the metal filament used is generally about the same as the gauge of the
S40, fixing the
In step S40, the
In this embodiment, the method for manufacturing the afm probe includes obtaining a variation curve of the Q value of the afm probe along with the length of the
In one embodiment, step S40 is followed by:
and carrying out micro regulation and control on the balance regulating device 30 until the Q value of the atomic force microscope probe reaches a preset value. Alternatively, one method of micro-regulation is to intercept to a preset length on the balance adjustment device 30. I.e. to regulate the length of the balancing wire. Carefully remove a small piece (about 0.1mm) each time on the end of the balance wire, changing its length and effective mass; then monitoring the Q value of the mechanical resonance of the
Alternatively, another method of micro-tuning is to add a preset amount of curing
In one embodiment, step S40 is followed by:
a
The present application provides an atomic force microscope probe. The atomic force microscope probe is manufactured by the method for manufacturing the atomic force microscope probe according to any one of the embodiments.
Referring to fig. 3, the afm probe includes a
In this embodiment, the atomic force microscope probe obtains a variation curve of the Q value of the atomic force microscope probe with the length of the
In one embodiment, the application provides a method for manufacturing an atomic force microscope probe based on a quartz tuning fork. The fabrication of the atomic force microscope probe based on the quartz tuning fork is divided into the following 5 steps.
Step 1, preparing a Quartz Tuning Fork (QTF) and a bracket:
the Quartz Tuning Fork (QTF) adopts quartz crystal as a material and can be obtained by customization; the crystal can also be obtained by shelling the existing cylindrical crystal oscillator product with the center frequency of 32.768 kHz. Selecting a crystal oscillator with the outer diameter of 3mm and the length of 8mm, and removing the shell. If the
TABLE 1 Experimental Quartz tuning forks and
Next, the electrode leads 50 of the QTF were soldered to the
Step 2, bonding the metal needle tip 10:
a metal filament is adhered to one arm of the
Bonding method of the needle tip 10: typically, a vertical force mode (probe tip orientation perpendicular or nearly perpendicular to the tuning fork) is used, but a shear force mode (probe tip orientation parallel to the tuning fork) or an adhesive mode in which the
In an embodiment, the initial length of the
Step 3, yoke rebalancing treatment:
a length of wire is attached to the prong without the
The bonding direction and position of the rebalancing metal filament must be kept symmetrical with the bonding direction and position of the probe tip, i.e. at a symmetrical position rotated 180 degrees with respect to the axial centers of the two tuning fork arms (i.e. the connecting line of the bonding regions on the two arms respectively just passes through the axial center of the QTF). This makes it possible to make the mechanical vibration modes used in the measurement by the probe as symmetrical as possible, thereby facilitating the improvement of the Q value thereof.
Step 4, processing the front end of the
electrochemical mechanical shearing may be used to sharpen the forward end of the
Another purpose of the front end processing of the
It should be noted that, for
And 5, adjusting the Q value of the
The Q value adjustment of the
The first method of adjusting the Q value of the
The second method for adjusting the Q value of the
In the examples, Q of QTF-based AFM probes was increased to about 1800 using a method of modulating the length of the rebalancing wire. In this embodiment, the
In another embodiment, the Q-value adjusting effect of the
In this embodiment, when the
The AFM probe with the
The technical features of the embodiments described above may be arbitrarily combined, and for the sake of brevity, all possible combinations of the technical features in the embodiments described above are not described, but should be considered as being within the scope of the present specification as long as there is no contradiction between the combinations of the technical features.
The above-mentioned embodiments only express several embodiments of the present application, and the description thereof is more specific and detailed, but not construed as limiting the claims. It should be noted that, for a person skilled in the art, several variations and modifications can be made without departing from the concept of the present application, which falls within the scope of protection of the present application. Therefore, the protection scope of the present patent shall be subject to the appended claims.
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