阅读说明：本技术 一种刮平物体的装置及方法 (Device and method for scraping object ) 是由 蒋贵和 林倍锋 穆欣欣 邹伟金 于 2019-10-24 设计创作，主要内容包括：本发明涉及一种刮平物体的装置及方法,属于加工设备领域,其包括基座,所述基座上设置有压板,所述压板通过第一Z轴移动模组设置于所述基座,且所述压板水平设置；所述基座上还设置有置物台,所述置物台位于所述压板的正下方,且所述置物台的上表面水平设置；所述基座上还设置有刮刀,所述刮刀通过XZ轴移动模组设置于所述基座上,所述刮刀包括水平设置的支撑板,所述支撑板的底部设置有压条。本发明对于片状物体的整平效果好,能减小各片状物体的整平效果的差异性。(The invention relates to a device and a method for scraping objects, belonging to the field of processing equipment, and comprising a base, wherein a pressing plate is arranged on the base, the pressing plate is arranged on the base through a first Z-axis moving module, and the pressing plate is horizontally arranged; the base is also provided with an object placing table, the object placing table is positioned under the pressure plate, and the upper surface of the object placing table is horizontally arranged; still be provided with the scraper on the base, the scraper passes through the XZ axle and removes the module and set up in on the base, the scraper includes the backup pad that the level set up, the bottom of backup pad is provided with the layering. The invention has good leveling effect on the flaky objects and can reduce the difference of the leveling effect of each flaky object.)

1. The device for scraping objects is characterized by comprising a base, wherein a pressing plate is arranged on the base, the pressing plate is arranged on the base through a first Z-axis moving module and is horizontally arranged; the base is also provided with an object placing table, the object placing table is positioned under the pressure plate, and the upper surface of the object placing table is horizontally arranged; still be provided with the scraper on the base, the scraper passes through the XZ axle and removes the module and set up in on the base, the scraper includes the backup pad that the level set up, the bottom of backup pad is provided with the layering.

2. The device for scraping objects off of claim 1, wherein the base is further provided with a second Z-axis moving module, and the object placing table is disposed on the base through the second Z-axis moving module.

3. The apparatus according to claim 3, wherein the second Z-axis moving module comprises a first driving mechanism disposed on the base, and the stage is disposed on the base to be movable up and down by the first driving mechanism.

4. A device for screeding objects according to claim 1 or 3, further comprising a base, wherein said base is disposed on said base by means of an X-axis moving module.

5. The apparatus according to claim 4, wherein the X-axis moving module comprises a first guide rail and a second driving mechanism, the first guide rail is provided with a first sliding block, the first sliding block is in driving connection with the second driving mechanism, and the second driving mechanism drives the first sliding block to reciprocate along the first guide rail.

6. The device for scraping objects as claimed in claim 1, wherein the first Z-axis moving module comprises a support frame disposed on the base, a third driving mechanism is disposed on the support frame, the pressing plate is disposed on the support frame in a manner of being capable of moving up and down by the third driving mechanism, the third driving mechanism is a driving cylinder, and the pressing plate is disposed at an end of a piston rod of the driving cylinder.

7. The device for scraping off objects as claimed in claim 1, wherein the XZ-axis moving module comprises a second guide rail and a fourth driving mechanism disposed on the base, the second guide rail faces the object placing table and is disposed horizontally, a second slider is further disposed on the second guide rail, the second slider is in driving connection with the fourth driving mechanism, the fourth driving mechanism drives the second slider to reciprocate along the second guide rail, a mounting plate is fixedly disposed on an upper surface of the second slider, a fifth driving mechanism is disposed on the mounting plate, and the fifth driving mechanism scraper is disposed on the mounting plate by the fifth driving mechanism in a manner of being capable of moving up and down.

8. An apparatus according to claim 7, further comprising an extension 126, wherein the extension 126 is movably disposed up and down on the mounting plate by a fifth driving mechanism, and wherein the scraper is disposed at an end of the extension 126 remote from the fifth driving mechanism.

9. A method of screeding objects according to claims 1-8, including the steps of:

s1, placing the object to be leveled on the object placing table and fixing;

s2, driving the scraper to move forwards to a position between the pressing plate and the object placing table by the XZ shaft moving module, and then driving the scraper to move downwards until a pressing strip on the scraper is abutted against an object to be leveled;

s3, driving the pressing plate to move downwards by the first Z-axis moving module until the pressing plate abuts against the supporting plate of the scraper, and pressing the pressing strip on the object to be leveled;

s4, driving the scraper to move backwards by the XZ shaft moving module, and scraping the object to be leveled in the moving process;

s5, after the scraper leaves the object to be integrated, the pressing plate continuously moves downwards under the driving of the first Z-axis moving module, is pressed on the object to be leveled and is kept for a period of time;

and S6, driving the press plate to move upwards and reset by the first Z-axis moving module, and driving the press plate to move upwards and reset by the XZ-axis moving module.

10. The method for moving a screeding object of claim 9, wherein in step S5, the pressure of the driving cylinder in the first Z-axis module is adjusted to a set value.

Technical Field

The invention relates to the field of processing equipment, in particular to a device and a method for scraping objects.

Background

Disclosure of Invention

Therefore, a device for scraping objects is needed, which comprises a base, wherein a pressing plate is arranged on the base, the pressing plate is arranged on the base through a first Z-axis moving module, and the pressing plate is horizontally arranged; the base is also provided with an object placing table, the object placing table is positioned under the pressure plate, and the upper surface of the object placing table is horizontally arranged; still be provided with the scraper on the base, the scraper passes through the XZ axle and removes the module and set up in on the base, the scraper includes the backup pad that the level set up, the bottom of backup pad is provided with the layering.

The first Z-axis moving module is used for driving the pressing plate to move up and down; the XZ axis moving module is used for driving the scraper to move up and down and move towards the object placing table in a reciprocating mode.

When the object is leveled, firstly, the object to be leveled is placed on the object placing table, then the object to be leveled is fixed on the object placing table by using tools such as a clamp and the like, then the XZ-axis moving module drives the scraper to move forwards to a position between the pressing plate and the object placing table and enables the pressing strip on the scraper to be tightly pressed on the object to be leveled, then the first Z-axis moving module drives the pressing plate to move downwards and press the pressing plate on the supporting plate of the scraper, then the XZ-axis moving module drives the scraper to move backwards, the pressing strip moves on the surface of the object to be leveled and levels the object to be leveled, after the scraper moves to be separated from the pressing plate and is placed downwards, the pressing plate continues to move downwards due to the driving of the first Z axis until the pressing plate is covered on the surface of the object to be leveled, the object to be leveled is leveled for the second leveling to ensure the leveling quality, wherein, after the pressing plate is covered on the surface of, to improve the flattening effect of the second flattening, the length of holding time depends on the thickness and material of the object to be flattened.

Furthermore, still be provided with second Z axle on the base and remove the module, put the thing platform through second Z axle remove the module set up in the base.

Wherein, the second Z axle removes the module and is used for the drive to put the thing platform and reciprocate to the position of putting the thing platform is adjusted.

When the object with longer length is leveled, the object can be placed on the other platform, then the position of the object placing table is adjusted, so that the relative heights of the object placing table and the platform are the same, and then the object placing table and the platform are spliced together, so that the leveling operation can be performed on the longer object.

When an irregular object with only partial structure needing to be leveled is leveled, for example, a lug of a lithium battery is leveled, the body of the lithium battery can be placed on the other platform, then the height of the object placing table is adjusted to enable the lug to be prevented from being flatly placed on the object placing table, and the lug can be leveled.

Furthermore, the second Z-axis moving module comprises a first driving mechanism arranged on the base, and the object placing table is arranged on the base in a manner of moving up and down through the first driving mechanism.

Wherein, first actuating mechanism can be the cylinder, and the piston rod of this cylinder sets up vertically upwards, puts the thing platform setting at the tip of piston rod to make the cylinder can drive and put the thing platform and reciprocate.

Further, the X-axis moving die set comprises a base, and the base is arranged on the base through the X-axis moving die set.

Wherein, X axle removes the module and is used for driving the base along the direction reciprocating motion towards the platform to the horizontal position of adjustment thing platform for the platform makes the part of the good article of needs of anomalous article can place on putting the thing platform smoothly.

Furthermore, the X-axis moving module comprises a first guide rail and a second driving mechanism which are arranged on the base, a first sliding block is arranged on the first guide rail, the first sliding block is in driving connection with the second driving mechanism, and the second driving mechanism drives the first sliding block to reciprocate along the first guide rail.

The second driving mechanism can be an air cylinder, the first guide rail is arranged on a cylinder body of the air cylinder, and a piston rod of the air cylinder is arranged in parallel with the first guide rail, so that the air cylinder can drive the first sliding block to reciprocate along the first guide rail; the number of the first guide rails is at least two, so that the base movably arranged on the first guide rails through the first sliding blocks can slide stably.

Furthermore, the first Z-axis moving module comprises a support frame arranged on the base, a third driving mechanism is arranged on the support frame, the pressing plate is arranged on the support frame in a vertically movable mode through the third driving mechanism, the third driving mechanism is a driving air cylinder, and the pressing plate is arranged at the end portion of a piston rod of the driving air cylinder.

Wherein, the cylinder body that drives actuating cylinder is fixed to be set up on the support frame, and the vertical setting down of piston rod that drives actuating cylinder makes the drive flagpole can drive the clamp plate up-and-down reciprocating motion.

In addition, the driving force of the driving cylinder is adjustable and quantifiable, so that the pressure of the pressing plate on the object to be leveled can be set by setting the driving force of the driving cylinder, thereby ensuring that the pressure of the pressing plate on each object to be leveled is the same, and reducing the difference among the objects to be leveled.

Further, the XZ axle removes the module including set up in second guide rail and fourth actuating mechanism on the base, the second guide rail orientation put thing platform and level setting, still be provided with the second slider on the second guide rail, the second slider with fourth actuating mechanism drive connection, fourth actuating mechanism drive the second slider along second guide rail reciprocating motion, the fixed surface of second slider is provided with the mounting panel, be provided with fifth actuating mechanism on the mounting panel, the fifth actuating mechanism scraper pass through fifth actuating mechanism can set up with reciprocating in the mounting panel.

The fourth driving mechanism is an air cylinder, the second guide rail is arranged on a cylinder body of the air cylinder, and a piston rod of the air cylinder is arranged in parallel with the second guide rail, so that the air cylinder can drive the second sliding block to slide along the second guide rail, wherein the number of the second guide rail is at least two, and the mounting plate connected to the second guide rail through the second sliding block can stably move on the second guide rail; wherein, fifth actuating mechanism also is the cylinder, and the piston rod of this cylinder sets up vertically upwards, and the scraper sets up in the tip of the piston rod of this cylinder to make this cylinder can drive the scraper and reciprocate.

Furthermore, the scraper device further comprises an extension part, the extension part is arranged on the mounting plate in a manner that the extension part can move up and down through a fifth driving mechanism, and the scraper is arranged at one end, far away from the fifth driving mechanism, of the extension part.

The extending part is used for enabling the scraper to extend out of the upper part of the fifth driving mechanism, so that the XZ moving module can transfer the scraper to the position between the pressing plate and the object placing table and simultaneously avoid transferring the fifth driving mechanism to the position between the pressing plate and the object placing table.

In another aspect, a method of screeding an object is provided, comprising the steps of:

s1, placing the object to be leveled on the object placing table and fixing;

s2, driving the scraper to move forwards to a position between the pressing plate and the object placing table by the XZ shaft moving module, and then driving the scraper to move downwards until a pressing strip on the scraper is abutted against an object to be leveled;

s3, driving the pressing plate to move downwards by the first Z-axis moving module until the pressing plate abuts against the supporting plate of the scraper, and pressing the pressing strip on the object to be leveled;

s4, driving the scraper to move backwards by the XZ shaft moving module, and scraping the object to be leveled in the moving process;

s5, after the scraper leaves the object to be integrated, the pressing plate continuously moves downwards under the driving of the first Z-axis moving module, is pressed on the object to be leveled and is kept for a period of time;

and S6, driving the press plate to move upwards and reset by the first Z-axis moving module, and driving the press plate to move upwards and reset by the XZ-axis moving module.

Further, in step S5, the pressure of the driving cylinder in the first Z-axis module is adjusted to a set value.

The driving force of the driving cylinder is adjustable and quantifiable, so that the pressure of the pressing plate on the object to be leveled can be set by setting the driving force of the driving cylinder, the pressure of the pressing plate on each object to be leveled is ensured to be the same, and the difference of the leveling effect among the objects to be leveled can be reduced; the pressing plate is pressed on the surface of the object to be leveled and then is kept for a period of time to improve the leveling effect of the second leveling, and the keeping time is determined according to the thickness and the material of the object to be leveled.

The principle and effect of the present invention will be further explained by combining the above technical solutions:

the pressing plate connected with the driving cylinder is used for providing pressure for the scraper to level the object to be leveled, and the driving force of the driving cylinder can be quantized and adjusted, so that the pressure of the scraper on the object to be leveled can be adjusted, the pressure can be adjusted to a proper value, the leveling effect can be improved, and the leveling difference of each object to be leveled can be reduced; in addition, this application is after using the object of the flattening of scraper flattening to treat, and the object of continuing to use the clamp plate to treat the flattening carries out the flattening of second time, improvement flattening effect that can be further, simultaneously, because the drive power that drives actuating cylinder can quantify and can be adjusted, consequently the clamp plate is also adjustable to the pressure of the object of treating the flattening to can be through adjusting pressure to the difference of the flattening effect of suitable value in order to reduce each object of treating the flattening.

Drawings

Fig. 1 is a first schematic structural diagram of an apparatus for scraping an object according to an embodiment of the present invention;

FIG. 2 is a second schematic structural diagram of an apparatus for scraping an object according to an embodiment of the present invention;

fig. 3 is a schematic structural diagram of a device for leveling an object according to an embodiment of the present invention.

Description of reference numerals:

1-base, 111-support frame, 112-third driving mechanism, 113-pressing plate, 12-XZ axis moving module, 121-scraper, 122-fourth driving mechanism, 123-second sliding block, 124-mounting plate, 125-fifth driving mechanism, 126-extension part, 127-second guide rail, 131-object placing table, 132-first driving mechanism, 2-base, 21-second driving mechanism, 22-first guide rail, 23-first sliding block, 3-platform, 4-lithium battery and 41-tab.

Detailed Description

For the convenience of understanding of those skilled in the art, the present invention will be described in further detail below with reference to the accompanying drawings and examples:

referring to fig. 1-3, an apparatus for scraping an object includes a base 1, a pressing plate 113 is disposed on the base 1, the pressing plate 113 is disposed on the base 1 through a first Z-axis moving module, and the pressing plate 113 is disposed horizontally; the base 1 is further provided with an object placing table 131, the object placing table 131 is positioned right below the pressing plate 113, and the upper surface of the object placing table 131 is horizontally arranged; still be provided with scraper 121 on the base 1, scraper 121 pass through the XZ axle and remove module 12 set up in on the base 1, scraper 121 includes the backup pad that the level set up, the bottom of backup pad is provided with the layering.

The first Z-axis moving module is used for driving the pressing plate 113 to move up and down; the XZ-axis moving module 12 drives the scraper 121 to move up and down and to reciprocate toward the stage 131.

When the object is leveled, firstly, the object to be leveled is placed on the object placing table 131, then the object to be leveled is fixed on the object placing table 131 by using tools such as a clamp, then the XZ-axis moving module 12 drives the scraper 121 to move forward to a position between the pressing plate 113 and the object placing table 131 and enables the pressing strip on the scraper 121 to be pressed on the object to be leveled, then the first Z-axis moving module drives the pressing plate 113 to move downward and press on the supporting plate of the scraper 121, then the XZ-axis moving module 12 drives the scraper 121 to move backward, the pressing strip moves on the surface of the object to be leveled and levels the object to be leveled, after the scraper 121 moves to be separated from the pressing plate 113 and is placed, the pressing plate 113 continuously moves downward due to the driving of the first Z-axis until the pressing plate covers the surface of the object to be leveled, the object to be leveled is leveled for the second leveling to ensure the leveling quality, wherein, the pressing plate 113 covers the surface of the object, the surface of the object to be leveled is maintained for a period of time depending on the thickness and material of the object to be leveled to improve the leveling effect of the second leveling.

In one embodiment, the base 1 is further provided with a second Z-axis moving module, and the object placing table 131 is disposed on the base 1 through the second Z-axis moving module.

Wherein, the second Z-axis moving module is used for driving the object placing table 131 to move up and down so as to adjust the position of the object placing table 131.

When the object with long length is leveled, the object can be placed on the other platform 3, then the position of the object placing table 131 is adjusted, so that the relative heights of the object placing table 131 and the platform 3 are the same, and then the object placing table 131 and the platform 3 are spliced together, so that the leveling operation can be performed on the longer object.

When the invention levels an irregular object with only partial structure needing to be leveled, for example, the tab 41 of the lithium battery 4, the body of the lithium battery 4 can be placed on the other platform 3, then the height of the object placing table 131 is adjusted to prevent the tab 41 from being flatly placed on the object placing table 131, and at this time, the tab 41 can be leveled.

In one embodiment, the second Z-axis moving module includes a first driving mechanism 132 disposed on the base 1, and the object placing table 131 is disposed on the base 1 in a manner of being movable up and down by the first driving mechanism 132.

Wherein, first actuating mechanism 132 can be the cylinder, and the piston rod of this cylinder sets up vertically upwards, puts the thing platform 131 and sets up the tip at the piston rod to make the cylinder can drive and put thing platform 131 and reciprocate.

In one embodiment, the device further comprises a base 2, and the base 1 is arranged on the base 2 through an X-axis moving module.

Wherein, the X-axis moving module is used for driving the base 1 to move back and forth along the direction towards the platform 3 so as to adjust the horizontal position of the object placing table 131 relative to the platform 3, so that the part of the irregular object which needs the genuine object can be flatly placed on the object placing table 131.

In one embodiment, the X-axis moving module includes a first guide rail 22 and a second driving mechanism 21, which are disposed on the base 2, a first slider 23 is disposed on the first guide rail 22, the first slider 23 is in driving connection with the second driving mechanism 21, and the second driving mechanism 21 drives the first slider 23 to reciprocate along the first guide rail 22.

The second driving mechanism 21 may be an air cylinder, the first guide rail 22 is disposed on a cylinder body of the air cylinder, and a piston rod of the air cylinder is disposed parallel to the first guide rail 22, so that the air cylinder can drive the first slider 23 to reciprocate along the first guide rail 22; wherein the number of the first guide rails 22 is at least two to ensure that the base 1 movably disposed on the first guide rails 22 through the first slider 23 can smoothly slide.

In one embodiment, the first Z-axis moving module includes a supporting frame 111 disposed on the base 1, a third driving mechanism 112 is disposed on the supporting frame 111, the pressing plate 113 is disposed on the supporting frame 111 in a manner of being capable of moving up and down through the third driving mechanism 112, the third driving mechanism 112 is a driving cylinder, and the pressing plate 113 is disposed at an end of a piston rod of the driving cylinder.

Wherein, the cylinder body that drives actuating cylinder is fixed to be set up on support frame 111, and the piston rod that drives actuating cylinder sets up vertically downwards to make the drive flagpole can drive the up-and-down reciprocating motion of clamp plate 113.

In addition, the driving force of the driving cylinder is adjustable and quantifiable, so that the pressure of the pressing plate 113 against the object to be leveled can be set by setting the driving force of the driving cylinder, thereby ensuring that the pressure of the pressing plate 113 on each object to be leveled is the same, and reducing the difference between the objects to be leveled.

In one embodiment, the XZ-axis moving module 12 includes a second guide rail 127 and a fourth driving mechanism 122 disposed on the base 1, the second guide rail 127 faces the object placing table 131 and is disposed horizontally, a second slider 123 is further disposed on the second guide rail 127, the second slider 123 is in driving connection with the fourth driving mechanism 122, the fourth driving mechanism 122 drives the second slider 123 to reciprocate along the second guide rail 127, a mounting plate 124 is fixedly disposed on an upper surface of the second slider 123, a fifth driving mechanism 125 is disposed on the mounting plate 124, and the scraper 121 of the fifth driving mechanism 125 is disposed on the mounting plate 124 in a manner that it can move up and down through the fifth driving mechanism 125.

Wherein, the fourth driving mechanism is an air cylinder, the second guide rail 127 is arranged on the cylinder body of the air cylinder, and the piston rod of the air cylinder is arranged in parallel with the second guide rail 127, so that the air cylinder can drive the second slider 123 to slide along the second guide rail 127, wherein the number of the second guide rail 127 is at least two, so that the mounting plate 124 connected to the second guide rail 127 through the second slider 123 can smoothly move on the second guide rail 127; the fifth driving mechanism 125 is also an air cylinder, a piston rod of the air cylinder is disposed vertically upward, and the scraper 121 is disposed at an end of the piston rod of the air cylinder, so that the air cylinder can drive the scraper 121 to move up and down.

In one embodiment, the scraper apparatus further comprises an extension 126, the extension 126 is movably disposed on the mounting plate 124 up and down by a fifth driving mechanism 125, and the scraper 121 is disposed at an end of the extension 126 away from the fifth driving mechanism 125.

The extending portion 126 is used for extending the scraper 121 above the fifth driving mechanism 125, so that the XZ moving module can move the scraper 121 between the platen 113 and the object placing table 131 while avoiding moving the fifth driving mechanism 125 between the platen 113 and the object placing table 131.

In one embodiment, a method of screeding an object includes the steps of:

s1, placing the object to be leveled on the object placing table 131 and fixing;

s2, the XZ axis moving module 12 drives the scraper 121 to move forward to a position between the pressing plate 113 and the placing table 131, and then drives the scraper 121 to move down to a pressing strip on the scraper 121 to abut against an object to be leveled;

s3, the first Z-axis moving module drives the pressing plate 113 to move downwards until the pressing plate 113 abuts against the supporting plate of the scraper 121, and the pressing strip is pressed on the object to be leveled;

s4, driving the scraper 121 to move backwards by the XZ axis moving module 12, and scraping off an object to be leveled in the moving process;

s5, after the scraper 121 leaves the object to be integrated, the pressing plate 113 moves downwards continuously under the driving of the first Z-axis moving module, presses against the object to be leveled, and keeps for a period of time;

s6, the first Z-axis moving module drives the platen 113 to move upward and return, and the XZ-axis moving module 12 drives the blade 121 to move upward and return.

In one embodiment, in step S5, the pressure of the driving cylinder in the first Z-axis module is adjusted to a set value.

The driving force of the driving cylinder is adjustable and quantifiable, so that the pressure of the pressing plate 113 on the object to be leveled can be set by setting the driving force of the driving cylinder, thereby ensuring that the pressure of the pressing plate 113 on each object to be leveled is the same, and reducing the difference of the leveling effect among the objects to be leveled; wherein, the pressing plate 113 is pressed on the surface of the object to be leveled and then is kept on the surface of the object to be leveled for a period of time to improve the leveling effect of the second leveling, and the duration of the keeping is determined according to the thickness and the material of the object to be leveled.

The above examples only show some embodiments of the present invention, and the description thereof is more specific and detailed, but not construed as limiting the scope of the invention. It should be noted that, for a person skilled in the art, several variations and modifications can be made without departing from the inventive concept, which falls within the scope of the present invention. Therefore, the protection scope of the present patent shall be subject to the appended claims.